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2 We are a small machine and cylinder repair shop. When we started in hydraulic cylinder repair we immediately saw the need for a cylinder repair bench. Upon searching the available cylinder bench market, we could not fi nd the one that satisfi ed our needs. Since we have an interest in development and having machinery that does the job properly, we built a repair bench of our own and used it for a number of years. As we used our own bench we continued improving and modifying it to better suit our needs. Eventually we named it the Cylinder Cyclone. Other shops saw our Cylinder Cyclone and purchased units from us. This interest led us to add more safety and time saving features so cylinder repair shops can benefi t from these improvements. We now offer our Cylinder Cyclone to the cylinder repair industry in two models. Each of these has its strong points and offers shops great flexibility in fi nding the machine customized for their needs. The non-electric version is for shops that operate solely on hydraulic or air power (such as Old Order Amish). engineered and built by HYDRAULIC SPECIALISTS 2 Our standard model has state-of-the art electronic controls for safety, ease and flexibility. This permits a fully remote controlled machine with manual override. Our experience has been that not only does the machine pay for itself in the savings of man-hours and preservation to cylinder parts, it also attracts a wider audience and market. Customers began coming from a much larger service area because they became convinced we can properly repair their cylinders in a timely and professional manner. Trust is a key feature in machine repair.

3 MACHINE SPECIFICATIONS Machine Specifications for the CC-2050-RPS Dimensions 27 long, 54" wide, and 10 6" high (with Sky Hook) Operating specifications 12" radius swing and 20 center to center working length. The Cylinder Cyclone will fully function with cylinders up to 10' long (closed). Working with oversized cylinders? Check with us for customized model. Weight (including system fluids) approximately 8,000 lbs Oil Capacities: Cylinder Cyclone system 25 gal Pressure test system 55 gal Waste oil from cylinders 250 gal Motor 15 HP 208/230/460V 3 phase motor or single phase 230V Price Standard Model (Electric and electronic) -- $87, (Note: Machine pictured above shows optional chain vise attachment; not a standard feature.) Standard Model and fully loaded tool caddy $115, Non-electric Model, air controlled -- $76, Tooling Included Standard Model unit includes: integral crane rail, deluxe electronics, full function remote control, Pressure test plumbing, and the following tooling: 1 Set CC-T-1x6 Acme Nut Set CC-T-1x6x16-1 Cone Draw Bolt 2 Sets CC-T-cone set B Set CC-T-S cone holder Set CC-T-PV-Jaws CC-T-PF-kwik-nut 1 CC-T-adp-1" drive - 1 CC-T-SKT-DR-1 1 Set CC-PT-Hose Assembly - 2 Tooling included with the machine is marked with an (*) asterisk in the tooling pages. 3 All prices are FOB Harrisonburg VA. Shipping to be arranged upon ordering merchandise. 3

4 KEY FEATURES AccuraTorque Head The head stock that tightens and loosens nuts and other components on the cylinder being repaired. 4 Provides up to 50,000 foot pounds of loosening or 37,500 foot pounds to tighten nuts on cylinders with an infi nite pressure control between 0 and 50,000 foot pounds of torque. Fully bidirectional head rotation. Pressing a button or switching a valve reverses the direction of rotation without changing tooling or drive mechanism so a sticky nut can be worked on or off to prevent galling. Torque can be preset from remote to insure proper torque as well as prevent overtightening nuts. When machine is set properly, it will stall before destroying cylinder parts. Rotation speed is completely controllable from the remote. Tightening and loosening speeds of up to 30 rpm from the remote! Deluxe model offers digital torque ft lbs readout at all times.

5 Hydraulic Pump Systems Two separate systems to give you complete control. Main system of deluxe model is operated by a pressure compensated closed center pump which operates from 0 to 20 gpm and 0-3,175 psi to give you a speedy and powerfully responsive machine. Pressure testing system is a 4½ gpm pump. Both systems have screened and capped fi ll ports and are equipped with a low oil light and alarm system. Rapid Travel Features Rapid pull/push capability of up to 25 feet per minute for the full length with non-stop travel ability. Rapid travel applies to both rotary and linear as well as infi nite pressure control in both these categories. 0-10,000 lbs of pull/push capability between the head and tail stock of the machine. Manual override controls. 5 5

6 KEY FEATURES Pressure Test System Conveniently test cylinder seals before removing the cylinder from the bench. Pressure gauges reveal problem areas such as piston seal leaking before the cylinder is removed from the bench. When test indicates the cylinder is repaired, a flip of the switch purges test oil from the cylinder for ease of handling and less mess. Tooling and Remote Remote control and basic tooling necessary to operate the machine come standard. Miscellaneous Features Quick tooling change out with fi nger operated quick release pins. This versatile system saves on time and makes an operator friendly system tooling is interchangeable between head and tailstock eliminating the need for repetitive tooling. Resettable job timer which only runs while the motor is running. This timer serves for calculating an accurate bench use charge (which normally runs 4-6 times normal shop rate). Accurate calculations enable the shop to pay for the bench while giving the customer substantial savings over the cost of manually servicing a cylinder. (Using the Cylinder Cyclone often saves the customer about half of what was normal charge.) The drain pan runs the full length of the machine with sloping rail ways to effi ciently collect all waste oil and maintain a clean and safe work area. Machine lit with LED lighting system. 6 When machine is set properly, it will stall before destroying cylinder parts.

7 KEY FEATURES Center Pipe Construcion A large pipe runs the entire length of the machine The central pipe gives the machine rigidity and stability without prior floor preparation or bolting. All pressure forces are entirely contained within the machine. Even in high torque circumstances the machine will not flex or twist. Need to move the Cylinder Cyclone? Simply unplug, relocate the machine and plug in again and you re ready to go. The pipe also provides three separate oil reservoirs. One reservoir holds waste oil that naturally comes from working with repairing cylinders. The second is the hydraulic oil that runs the hydraulic mechanics of the machine. The third reservoir provides new oil for pressure testing cylinders which is fi ltered and returned to the reservoir. Pressure test quick couplings with drip drains at convenient locations so pressure tests can be done with relatively short hoses. Sky Hook Comprised of two rolling chain hoists hanging from integral overhead crane rail system Center lined to insure perfect alignment during assembly and disassembly. Overhead shop crane no longer is a necessity. Components hanging from straps on chain hoists insure fewer damaged parts. Sky Hook hoists are rated at 1/2 ton each so the system can safely handle cylinders that 7 7 weigh up to 1 ton.

8 UPGRADE OPTIONS Adjustable Chain Vise Adjustable chain vise $2, Adjustable angle chain vise for handling stage cylinders. This vise does not interfere with normal machine operation. Pressure Test Hoses *CC-PT-Hose Assembly $ Additional pressure test hoses are available for testing pressure in cylinders. 8 * included with standard machine tooling

9 Tool Caddy While the Cylinder Cyclone comes with basic tooling, there is an optional tool cart with a full line of accessories that is available for purchase. As photos indicate we offer a full line of sockets, custom designed spanner wrenches, quick couple pressure test fi ttings and other tooling. CC-Tool Caddy Cart with tool box and fitting lazy Susan $7, (5 long and able to pass through a standard 2 8" (32"x80") door opening fully loaded.) Compact storage for most of the specialized tooling including ¾" - 6 ½" sockets Socket drive system Eye grab cone system (4 sizes) Spanner mounting plates (2 sizes) Spanner jaws (external pin and hook - face pin) (2 sizes) Extra space in box and frame for additional tools Pressure test adaptor fi ttings and indexed storage Pressure test hoses 9 9

10 TOOLING OPTIONS Socket Plate Mount C Drive plates slide into tool mounting rail system on head and/or tail stock and are secured by one push pin. B D Sockets are secured in drive plate by swinging latch bars into retaining groove on sockets and fi xing latch bar with push pins. A No wrench socket installation from ¾ through 6 ½ A B C D *CC-T-3"-adp-1" drive (3" HEX with 1" sq socket drive adapter) $ *CC-T-3-SKT-DR-1 (3" HEX socket drive plate assembly) $ CC-T-4-SKT-DR-1 (4" HEX socket drive plate assembly) $ CC-T-5-SKT-DR-1 (5" HEX socket drive plate assembly) shown with socket) $ * included with standard machine tooling Quick Couplers 10 See pricing on back page

11 Pipe Vise Jaws Small Pipe Vise Jaws Capacity 3 5 8" to 9" diameter 4 point equal pressure contact (for less deforming) Stationary jaw retained by one quick release pin Moveable jaw is clamped by hardened Acme rod/954 bronze nut Kwik nut assembly completely removable after loosening approximately 4 rounds *CC-T-S-PV-Jaws $ *CC-T-PV-Kwik-Nut $ Replaceable hardened tool steel jaws, aggressively serrated CC-T-S-Ser.-Jaw-4 (set of 4) $ Large Pipe Vise Jaws Capacity: 9 to 18 diameter 4 point equal pressure contact (for less deforming) Stationary jaw retained by one quick release pin Moveable jaw is clamped by hardened Acme rod/954 bronze nut Kwik nut assembly completely removable after loosening approximately 4 rounds CC-T-L-PV-Jaws $1, CC-T-PV-Kwik-nut $ Replaceable hardened tool steel jaws, aggressively serrated CC-T-L-Ser.-Jaw-4 (set of 4)......$

12 TOOLING OPTIONS Sockets for AccuraTorque Sockets 4 3 4" - 6 ½" each have their own drive plate to slide into tool holding track of head or tail stock secured by one push pin CC-T-XL-SKT-SET.....$ (complete set) CC-T-XL-SKT-4 ¾" $ CC-T-XL-SKT-5" $ CC-T-XL-SKT-5 ¼" $ CC-T-XL-SKT-5 ½" $ CC-T-XL-SKT-5 ¾" $ CC-T-XL-SKT-6" $ CC-T-XL-SKT-6 ¼" $ CC-T-XL-SKT-6 ½" $ Additional sizes available upon request Individual sockets with the master drive system CC-T-MD-SKT-SET.....$ (complete set) CC-T-3 -SKT " $ CC-T-3 -SKT-2 1 8" $ CC-T-3 -SKT " $ CC-T-3 -SKT-2 ¼" $ CC-T-3 -SKT " $ CC-T-3 -SKT " $ CC-T-3 -SKT-2 ½" $ CC-T-3 -SKT " $ CC-T-3 -SKT-2 5 8" $ CC-T-3 -SKT " $ CC-T-3 -SKT-2 ¾" $ CC-T-3 -SKT " $ CC-T-4 -SKT-2 7 8" $ CC-T-4 -SKT " $ CC-T-4 -SKT-3" $ CC-T-4 -SKT-3 1 8" $ CC-T-4 -SKT-3 ¼" $ CC-T-4 -SKT-3 3 8" $ CC-T-4 -SKT-3 ½" $ CC-T-4 -SKT-3 5 8" $ CC-T-4 -SKT-3 ¾" $ CC-T-4 -SKT-3 7 8" $ CC-T-4 -SKT $ CC-T-5 -SKT-4 1 8" $ CC-T-5 -SKT-4 ¼" $ CC-T-5 -SKT-4 ½" $ Tooling Order Volume Discount over $1, % discount over $2, % discount over $5, % discount over $10, % discount over $20, % discount Complete tool cart with all accessories and tooling receives 20% discount $28,

13 CC-T-SKT $ Set includes 21-1 drive hex sockets SKT-1-¾" $21.54 SKT " $23.08 SKT-1-7 8" $24.62 SKT " $26.18 SKT $27.69 SKT " $29.23 SKT " $30.77 SKT " $32.31 SKT-1-1 ¼" $33.85 SKT " $35.38 SKT " $36.92 SKT " $38.46 SKT-1-1 ½" $40.00 SKT " $41.59 SKT " $43.08 SKT " $44.62 SKT-1-1 ¾" $46.15 SKT " $47.69 SKT " $49.23 SKT " $50.77 SKT-1-2" $52.31 CC-T-¾-hex-mm-8196MH $ set includes $48.00 ea 3912M-hex-12mm 3914M-hex-14mm 3917M-hex-17mm 3919M-hex-19mm 3922M-hex-22mm 3924M-hex-24mm Socket adaptor 1" female x ¾" male #CC-T-adp-4008AB $34.00 CC-T-¾-hex-std-8096H $ set including ¾" drive standard hex drivers $47.00 ea 3196F-hex-½" 3918F-hex- 9 16" 3920-hex- 5 8" 3924-F-hex-¾" 3924-F-hex- 7 8" 3932F-hex-1" Both sets together $ *CC-T-3"- adp - 1" drive* $ " socket driver to fit in 3" master drive * included with standard machine tooling

14 TOOLING OPTIONS Spanner Jaws Note: Red spanner arms shown are not included with holder base but purchased separately. CC-T-S-span $ CC-T-L-span $ Quickly install tool in machine tail stock with (1) quick release pin (2) quick release pins to change jaw to different style or to change to other set of holes for CW/CCW rotation, in approximately 20 seconds. Trunnion mounted jack bolts keep spanner jaws tight against outside diameter of gland while torquing. CC-T-S-span-1 : Ext hook/pin up to 6" diameter CC-T-L-span-2: For 6" diameters and greater Face spanner up to 6" diameter Spanner hooks, pins and arms are made of special tool steel, heat treated to maximum strength. Jaw options for spanner wrenches A #CC-T-SP-S-Face set of face spanners with 1 4" pins $72.00 B #CC-T-SP-S-Face set of face spanners with 5 16" pins $72.00 C #CC-T-SP-S-Face set of face spanners with 3 8" pins $73.00 D #CC-T-SP-S-Hook-2 set of external hook spanners $51.00 E #CC-T-SP-S-Pin set of external pin spanners with 5 16" pins... $83.00 F #CC-T-SP-S-Pin set of external pin spanners with ¼" pins.... $83.00 #CC-T-SP-S-SET complete set of small spanner jaws $ A F B E C D G #CC-T-SP-L-Face set of face spanners with ½" pins $90.00 #CC-T-SP-L-Face set of face spanners with 5 8" pins $92.00 #CC-T-SP-L-Hook-2 set of external hook spanners $68.00 #CC-T-SP-L-Pin set of external pin spanners with 3 8" pins.... $98.00 #CC-T-SP-L-SET complete set of large spanner jaws $ #CC-T-SP-SET complete set of all spanner jaws $ Replacement pins for spanner jaws #CC-T-SP- Dowel set $16.00 #CC-T-SP- Dowel set $18.00 #CC-T-SP- Dowel set $20.00 #CC-T-SP- Dowel set $26.00 #CC-T-SP- Dowel set $28.00 H I J G H I J 14

15 Cone Holders CC-T-L-cone-set-D shown Machine requires two cone holder sets to be complete. Cone Holders Quickly install cone holders on machine with quick release pins Cones securely fasten eye/butt to machine for pulling/pushing cylinder open/closed or torquing applications CC-T-L-Cone Holder w/ CC-T-L-C cone set shown CC-T-L cone holder $ Comes with cone mounting plates only cone/bolt systems are sold separately. CC-T-L cone-set-c-4 includes 1" through 5" diameter. $ CC-T-L-cone-set-D-4 includes 4 ¼" to 8" diameter... $ CC-T-S-Cone Holder w/ CC-T-S-B cone set shown *CC-T-S cone holder $ Comes with cone mounting plates only cone/bolt systems are sold separately. CC-T-S-4 cone set A ½" to 2 ½" dia. cones..... $ *CC-T-S-4 cone set B 1" to 4" dia. cones $ Tooling Order Volume Discount over $1, % discount over $2, % discount over $5, % discount over $10, % discount over $20, % discount Complete tool cart with all accessories and tooling receives 20% discount $28, Cone Draw Bolt Only CC-T-.5x10x13-Acme-2 (for A cones only) $72.00 CC-T-1x6x13-Acme-2 (for B and C cones)... $ *CC-T-1x6x16-Acme-2 (for B and C cones)... $ CC-T-1x6x20-Acme-2 (for B and C cones).... $ CC-T-1.5x4x22-Acme-2 (for D cones only)..... $ Reg. Acme Nuts CC-T-.5x10-Acme Nut $10.00 *CC-T-1x6-Acme Nut $20.00 CC-T-1.5x4-Acme Nut $56.00 * included with standard machine tooling 15 15

16 Quick Coupler Prices Male National Pipe thread quick coupler pressure test adaptor fittings CC-PTA-M-P-# $29.25 CC-PTA-M-P-# $28.50 CC-PTA-M-P-# $28.10 CC-PTA-M-P-# $28.50 CC-PTA-M-P-# $32.40 CC-PTA-M-P-# $32.70 CC-PTA-M-P-# $36.15 CC-PTA-M-P-# $44.25 Female National Pipe thread quick coupler pressure test adaptor fittings CC-PTA-F-P-# $30.00 CC-PTA-F-P-# $30.00 CC-PTA-F-P-# $28.85 CC-PTA-F-P-# $33.50 CC-PTA-F-P-# $41.15 CC-PTA-F-P-# $43.15 CC-PTA-F-P-# $56.15 CC-PTA-F-P-# $71.66 Code #61 4 bolt flange pressure test adaptor CC-PTA-Code 61-# $51.00 CC-PTA-Code 61-# $55.00 CC-PTA-Code 61-# $55.00 CC-PTA-Code 61-# $62.00 CC-PTA-Code 61-# $74.00 CC-PTA-Code 61-# $94.00 Code #62 4 bolt flange pressure test adaptor CC-PTA-Code 62-# $96.00 CC-PTA-Code 62-# $98.00 CC-PTA-Code 62-# $ CC-PTA-Code 62-# $ Male British Standard parallel pipe BSPP adaptor CC-PTA-M-BSPP-# $38.00 CC-PTA-M-BSPP-# $48.00 CC-PTA-M-BSPP-# $44.00 CC-PTA-M-BSPP-# $58.00 CC-PTA-M-BSPP-# $64.90 Female British Standard parallel pipe BSPP adaptor CC-PTA-F-BSPP-# $36.40 CC-PTA-F-BSPP-# $36.40 CC-PTA-F-BSPP-# $39.00 CC-PTA-F-BSPP-# $49.00 CC-PTA-F-BSPP-# $69.00 Male O ring boss quick coupler pressure test adaptor fittings CC-PTA-M-ORB-# $28.90 CC-PTA-M-ORB-# $28.90 CC-PTA-M-ORB-# $29.40 CC-PTA-M-ORB-# $29.40 CC-PTA-M-ORB-# $32.00 CC-PTA-M-ORB-# $33.10 CC-PTA-M-ORB-# $41.40 CC-PTA-M-ORB-# $40.00 CC-PTA-M-ORB-# $42.90 CC-PTA-M-ORB-# $49.90 Male O ring flat face seal pressure test adaptor fittings CC-PTA-M-ORF-# $29.00 CC-PTA-M-ORF-# $29.00 CC-PTA-M-ORF-# $29.40 CC-PTA-M-ORF-# $34.00 CC-PTA-M-ORF-# $39.00 CC-PTA-M-ORF-# $49.00 Female O ring face seal pressure test adaptor fittings CC-PTA-F-ORF-# $37.90 CC-PTA-F-ORF-# $36.15 CC-PTA-F-ORF-# $37.90 CC-PTA-F-ORF-# $33.00 CC-PTA-F-ORF-# $51.50 CC-PTA-F-ORF-# $71.50 Male Metric CC-PTA-M-M10x $34.00 CC-PTA-M-M10x $34.00 CC-PTA-M-M12x $34.00 CC-PTA-M-M12x $34.00 CC-PTA-M-M $42.00 CC-PTA-M-M $45.00 CC-PTA-M-M $50.00 CC-PTA-M-M $42.00 CC-PTA-M-M $36.00 CC-PTA-M-M $40.00 CC-PTA-M-M $44.00 CC-PTA-M-M $59.00 CC-PTA-M-M $44.00 CC-PTA-M-M $50.00 Complete Quick Coupler Set CC-PTA-SET $ Male JIC Quick coupler pressure test adaptor fitting CC-PTA-M-JIC-# $28.40 CC-PTA-M-JIC-# $28.40 CC-PTA-M-JIC-# $28.40 CC-PTA-M-JIC-# $28.90 CC-PTA-M-JIC-# $28.90 CC-PTA-M-JIC-# $31.15 CC-PTA-M-JIC-# $39.40 CC-PTA-M-JIC-# $40.90 CC-PTA-M-JIC-# $49.25 CC-PTA-M-JIC-# $65.40 Female JIC quick coupler pressure test adaptor CC-PTA-F-JIC-# $30.40 CC-PTA-F-JIC-# $30.40 CC-PTA-F-JIC-# $29.40 CC-PTA-F-JIC-# $30.90 CC-PTA-F-JIC-# $34.90 CC-PTA-F-JIC-# $34.90 CC-PTA-F-JIC-# $44.00 CC-PTA-F-JIC-# $35.90 CC-PTA-F-JIC-# $60.00 CC-PTA-F-JIC-# $99.40 Female Metric pressure test adaptor fittings CC-PTA-F-M10x $44.00 CC-PTA-F-M10x $44.00 CC-PTA-F-M12x $44.00 CC-PTA-F-M $44.00 CC-PTA-F-M $46.00 CC-PTA-F-M $47.00 CC-PTA-F-M $47.00 CC-PTA-F-M $48.00 CC-PTA-F-M $50.00 CC-PTA-F-M $47.00 CC-PTA-F-M $50.00 CC-PTA-F-M $50.00 CC-PTA-F-M $72.00 CC-PTA-F-M $74.00 Tooling Order Volume Discount over $1, % discount over $2, % discount over $5, % discount over $10, % discount over $20, % discount Complete tool cart with all accessories and tooling receives 20% discount $28, Designed and Manufactured in the USA. info@cylindercyclone.com Prices subject to change. Brochure