15QDA-RAB-SU-RS-RF Series Right Angle Positive Feed Back Spotfacer

Transcription

1 Parts Manual /0/0 5QDA-RAB-SU-RS-RF Series Right Angle Positive Feed Back Spotfacer For additional product information visit our website at

2 Safety Recommendations For your safety and the safety of others, read and understand the safety recommendations and operating instructions. CAUTION Always wear protective equipment: WARNING Impact resistant eye protection must be worn while operating or working near this tool. For additional information on eye and face protection, refer to Federal OSHA Regulations, 9 Code of Federal Regulations, Section 90.., Eye and Face Protection, and American National Standards Institute, ANSI Z87., Occupational and Educational Eye and Face Protection. Z87. is available from the American National Standards Institute, Inc., West nd Street, New York, N.Y CAUTION Quackenbush drills are designed to operate on 90psig (6. bar) air pressure. Excessive air pressure can increase the loads and stresses on tool parts and drills, and may result in breakage. The installation of a filter-regulator-lubricator in the air supply line is highly recommended. Before removing a tool from service or changing drill bits, make sure the air line is shut off and drained of air. This will prevent the tool from operating if the throttle is accidently engaged. Cutting tools used with these Quackenbush drill motors are sharp. Handle them carefully to avoid injury. CAUTION Before mounting any positive feed drill, check the lock screws in the tooling fixture and drill bushing. Make sure both are in good condition and securely tightened. Personal hearing protection is recommended when operating or working near this tool. Lock Screws Tool Nose Hearing protection is recommended in high noise areas, 85 dba or greater. The operation of other tools and equipment in the area, reflective surfaces, process noises and resonant structures can substantially contribute to and increase the noise level in the area. For additional information on hearing protection, refer to Federal OSHA Regulations, 9 Code of Federal Regulations, Section 90.95, Occupational Noise Exposure, and American National Standards Institute, ANSI S.6, Hearing Protectors. Tooling Fixture Standard Threaded Drill Bushing WARNING Do not wear loose fitting clothes, long hair, gloves, ties or jewelry. Follow good machine shop practices. Rotating shafts and moving components entangle and entrap, and may result in serious injuries. Never wear long hair, loose-fitting clothes, gloves, ties, or jewelry when working with or near a drill of any type. Positive feed drills can exert high torques and high thrust loads. If failure of the lock screws or drill bushing occurs, the drill may suddenly spin and back away from the drill fixture. Warning Labels The warning labels found on these tools are essential parts of this product. Labels should not be removed. Labels should be checked periodically for legibility. Replace warning labels when missing or when the information can no longer be read. Replacement labels can be ordered from the manufacturer.

3 Safety Recommendations CAUTION The spindle on right angle positive feed drills retracts at a much faster rate than it feeds. Care should be taken to avoid entrapment. Nose pieces usually used with these drills are generally slotted for visibility and access to chuck, cutter, and retract stop adjustments. A spindle guard should be used when operating tool. Spindle guards in one inch increments are available to accommodate any length spindle. Slotted spindle guards are available for tools with fluid swivels. Some individuals are susceptible to disorders of the hands and arms when exposed to tasks which involve repetitive work motions. Those individuals predisposed to vasculatory or circulatory problems may be particularly susceptible. Cumulative trauma disorders such as carpal tunnel syndrome and tendinitis can be caused or aggravated by repetitious, forceful exertions of the hands and arms. These disorders develop gradually over periods of weeks, months, and years. Avoid OK Avoid Avoid OK Avoid WARNING Extension Neutral Flexion Radial Deviation Neutral Ulnar Deviation Tasks should be performed in such a manner that the wrists are maintained in a neutral position, which is not flexed, hyperextended, or turned side to side. Drilling or other use of this tool may produce hazardous fumes and/ or dust. To avoid adverse health effects utilize adequate ventilation and/or a respirator. Read the material safety data sheet for any cutting fluids or materials involved in the drilling process. Keep hands and fingers away from slot in spindle guard and nose piece when handling or operating tool. WARNING WARNING Wear respirator where necessary. Most dusts are combustible. See material safety data sheets for combustibility of a specific dust. Non ferrous metal dusts are particularly haxardous. Examples: Aluminum, Magnesium, Titanium, Zirconium (Never collect Magnesium in a dry dust collector) Never collect spark generating material in the same dust collector with combustible material. Examples: Collecting both Steel and Aluminum dust or Steel and Titanium dust. Never use flamable finishing lubricants. Stressful postures should be avoided and can be controlled through tool selection and work location. Any tool operator should be aware of the following warning signs and symptoms so that a problem can be addressed before it becomes a debilitating injury. Any user suffering prolonged symptoms of tingling, numbness, blanching of fingers, clumsiness or weakened grip, nocturnal pain in the hand, or any other disorder of the shoulders, arms, wrists, or fingers is advised to consult a physician. If it is determined that the symptoms are job related or aggravated by movements and postures dictated by the job design, it may be necessary for the employer to take steps to prevent further occurrences. These steps might include, but are not limited to, repositioning the workpiece or redesigning the workstation, reassigning workers to other jobs, rotating jobs, changing work pace, and/or changing the type of tool used to minimize stress on the operator. Some tasks may require more than one type of tool to obtain the optimum operator/tool/task relationship. The following recommendations will help reduce or moderate the effects of repetitive work motions. The operator of any drill should: Use a minimum hand grip force consistent with proper control and safe operation Keep body and hands warm and dry Avoid anything that inhibits blood circulation Smoking Tobacco Cold Temperatures Certain Drugs Avoid awkward postures Keep wrists as straight as possible Interrupt work activities, or rotate jobs to provide periods free from repetitive work motions.

4 OPERATING & SERVICE INSTRUCTIONS The tool is designed to operate on 90 psig air pressure using a /8" I.D. hose up to 8 feet in length. If additional length is required, a /" I.D. or larger hose should be connected to the /8" hose. The feed cycle is started by pushing the retract lever down. The spindle may be controlled by the automatic stop or it may be manually retracted at any point by pulling the retract lever up. Rapid retraction of the spindle takes place while the spindle continues to rotate. NOTE: Retraction of the spindle should be stopped before the end of the spindle enters the drill head. Before installing or removing a cutting tool, or such accessory, be sure the tool is disconnected from the air supply. If the air supply line has a valve, shut the valve off and drain the air line. LUBRICATION An automatic in-line filter-lubricator is recommended as it increases tool life and keeps the tool in sustained operation. The in-line lubricator should be regularly checked and filled with a good grade of 0W machine oil. Proper adjustment of the in-line lubricator is performed by placing a sheet of paper next to the exhaust ports and holding the throttle open approximately 0 seconds. The lubricator is properly set when a light stain of oil collects on the paper. Excessive amounts of oil should be avoided. STORAGE In the event that it becomes necessary to store the tool for an extended period of time (overnight, weekend, etc.), it should receive a generous amount of 0W machine oil and run for a few seconds to distribute oil at that time and again when returned to service. The tool should be stored in a dean and dry environment. DISASSEMBLY AND REASSEMBLY OF DRILL HEAD Unscrew and remove the spindle guard/retainer 65 and nose adapter 65. Unscrew (Left Hand Threads) and remove the drill head from the power unit. To disassemble the drill head, slip the spacer, No. 6 79, out of the rear of the head. This will allow the ball bearing, No , and bevel gear, No. 697, to be removed. Unscrew the four () retract body screws, No. 867, and remove the retract body, No. 6975, and attached components. Loosen the stop collar screw, No , and unscrew the stop collar, No. 655, (Left Hand Threads). Removing the nose adapter (Left Hand Threads) will allow the spindle and attached parts to be removed from the drill head. Unscrew the four () cover screws and remove the cover, No. 697, and attached parts. The drill head is reassembled in the reverse order of disassembly. All parts should be carefully inspected for evidence of wear. Damaged or worn parts should be replaced where necessary. As all of the various gears and bearings are being assembled, they should be coated with a generous amount of Lubriplate #907" Grease. When installing the bearing, No. 6768, the ball loading notches should be facing up. During reassembly, be sure that the drive coupling hex and spline are engaged in the power unit and drill head respectively. DISASSEMBLY OF POWER UNIT To disassembly the gear train on the 500 RPM, 800 RPM, 000 RPM and the 00 RPM power units, clamp the motor housing lightly in a softjawed vise and unscrew the gear case, No. 67. The first reduction spider may now be slipped off the front of the motor. Clamp the gear case in the vise and using a strap wrench, unscrew the adapter, No. 67. The first reduction spider may now be slipped off the front of the motor. Clamp the gear case in the vise and using a strap wrench, unscrew the adapter, No. 65 (Left Hand Threads). Rest the rear face of the adapter on the vise jaws and tap the second reduction spider out of the bearing, No After removing the spider bearing with a suitable bearing puller, the idler gears may be removed by driving the idler gear pins out the rear of the two () spiders. Pinion gear, No. 869, which is used in the 00 RPM gear train, can then be removed from the first reduction spider. The gear train on the 000 and 5000 RPM power units is disassembled by unscrewing the gear case, No. 86, from the motor housing. Press the planet cage out of the rear of the gear case. To remove the motor unit from the motor housing, hold the rotor shaft in a softjawed vised and slip the motor unit out of the motor housing. Using a soft-faced mallet, tap the rotor out of the front rotor bearing, No The front bearing plate, No. 865, cylinder No. 866, and four () rotor blades, No. 86, may now be removed. Remove the rotor bearing retainer, No. 8, and the shims from the rear of the rotor. Rest the front face of the rear bearing plate, No. 6758, on top of the vise jaws and with a suitable driver, tap the rotor out of the rear rotor bearing, No To disassembly the motor housing, remove the retainer ring, No This will allow the throttle ring, No. 66, to be removed. Unscrew the spring retainer, No. 6660, and remove the spring, No. 6058, steel ball, No. 8077, and push rod, No. 66. Removing the hose adapter, No. 69, will allow the screen, No. 6066, to be removed for inspection and cleaning.

5 REASSEMBLY OF POWER UNIT The power unit is reassembled in the reverse order of disassembly. All parts should be thoroughly cleaned and inspected for damage or wear. Damaged or worn parts should be replaced. Bearings which feel rough or have excessive end play should be replaced. Rotor blades should be replaced at every repair cycle or if they measure less than 7/" at either end should be replaced. When assembling the motor, a clearance of.005" is desired between the front face of the rear bearing plate and the rear face of the rotor. If the rotor rubs the face of the rear bearing plate, it indicates that the rotor collar is too short and must be replaced. If clearance is more.005", sand the square face of the rotor collar until the desired clearance is obtained. After the rotor collar has been fined install shims between the retainer ring and the rear rotor bearing to keep the bearing tight against the rotor collar. The cylinder should be turned in the proper direction for reverse rotation, as shown in exploded view..005" Gap After Assembly Must be replaced if 7/" (5.6mm) or less at either end. FOR REASSEMBLY OF DRILL HEAD REFER TO DISAS- SEMBLY AND REASSEMBLY OF DRILL HEAD. FOR ASSEMBLY OF GEAR TRAIN REFER TO DISAS- SEMBLY OF POWER UNIT. As the gear train is assembled, apply a generous amount of NLGI -EP grease or equivalent to all of the gears, gear case teeth, gear spider, and bearings. As the gear train is assembled to the motor and motor housing, make sure that the teeth on the rotor mesh properly with those in the gear spider. After the power unit is assembled, place a few drops of 0W machine oil in the hose before attaching the air hose. This will insure immediate lubrication of all motor parts as soon as the air is applied. GEAR STOP ADJUSTMENT In order to make the adjustment, there are two methods that can be used. The preferred method is to make the adjustment during assembly of the drill, before the retract body and related components are attached to the angle head. With the 6985 gear stop in position with and the 698 clutch rollers positioned on top of the cam lobes, rather than in the detents, the set screws are turned clockwise until the springs just begin to make up solid, but are not crushed or distorted. The screws are then rotated counterclockwise 5 to 90 degrees minimum. By using this method, it is easier to determine when the spring makes up solid so that there is tendency to force the screw in too deep and damage the springs. If the adjustment is to be performed with the drill fully assembled, the clutch rollers will normally be resting in the detents. The screws are then rotated in the clockwise direction until the springs just begin to go solid. Care must be used so as not to distort the springs. Once the solid state is achieved, the set screws are backed out (counterclockwise) one full turn plus the 5 to 90 degrees. 5

6 - U.N. L.H. THREADS RIGHT ANGLE REVERSE SPOT FACER HEAD NOSE CAPACITY CHUCK ADAPTER SPINDLE R.H. THREADS SPINDLE FEED GEAR R.H. THD DIFFERENTIAL FEED GEAR NOSE ADAPTER SPINDLE GUARD/RETAINER

7 PART LISTS RIGHT ANGLE REVERSE SPOT FACER HEAD PART NO NAME OF PART Name Plate Idler Gear Spacer (Long) Idler Gear Spacer (Short) Angle Head Adapter Spacer Flat Head Screw (6/ x 5/8) Feed Gear Ball Bearing Stop Collar Set Screw Bearing Spring Retainer Ring Bearing Dowel Pin Stop Collar.00" Spindle Feed Gear (T).00" Differential Feed Gear (T).00" Differential Feed Gear (8T) Driven Bevel Gear Driving Bevel Gear Idler Gear Differential Drive Gear Spindle Drive Gear Drive Coupling Pinion & Shaft Ball Plunger Retract Lever Cover Drive Gear Retainer Screw Idler Gear Shaft Clutch Roller Gear Stop Housing.0005" Differential feed Gear (T).00 " Spindle Feed Gear (T).00" Differential Feed Gear (0T).006" Differential Feed Gear (T) Retract Body Drive Screw Steel Ball (/6") Lever Pin Roller Spring Steel Ball (/8") "O"-Ring (5/6" x 7/6") Roll Pin Bevel Gear Ball Bearing Drive Gear Needle Bearing Pinion Shaft Ball Bearing Socket Head Cap Screw Flat Head Screw (6/ x /8) Thrust Race Set Screw QUANITY 7

8 RIGHT ANGLE GEAR TRAINS FOR REVERSE SPOT FACER POWER UNITS SPINDLE SPEED GEAR TRAINS NONE 000 NONE SPINDLE SPEED GEAR TRAINS NONE 800 NONE 000 NONE

9 RIGHT ANGLE MOTOR & MOTOR HOUSING FOR REVERSE SPOT FACER POWER UNITS B A "A" Live air all the time "B" Live air when tool is on

10 PARTS LIST POWER UNITS PART NO. NAME OF PART QTY. SUBASSEMBLIES MUFFLER 000 RPM GEAR CASE (INCL. 86, 65, 8589) SPRING SPIRAL RETAINER RING SPRING RETAINER THROTTLE ROD BUSHING INLET SCREEN MOTOR HOUSING BEARING CAP THROTTLE RING THROTTLE PUSH ROD MOTOR ADAPTER (INCLUDED WITH 000 RPM GEAR CASE) 500, 800, 000, 00 RPM GEAR CASE 500 RPM ST RED. SPIDER 000 RPM ST RED. SPIDER THROTTLE HANDLE 5000 RPM SPIDER BALL BEARING (5000 RPM ONLY) REAR BEARING PLATE INLET BUSHING (OPTIONAL) 000 RPM SPIDER EXHAUST DEFLECTOR MUFFLER OPT. SWIVEL INLET (INCL. 6709, 65560, 80 & 6556) ROLL PIN ROLL PIN RETAINER RING SCREEN PIPE PLUG BALL BEARING ROTOR COLLAR 5/6" DIA. STEEL BALL 00 RPM ST RED. IDLER GEAR PIN RETAINER RING BALL BEARING BALL BEARING NEEDLE BEARING (INCLUDED IN 8676, 860, 86) 500, 800, 000, 00 RPM ND RED. AND 500, 800, 000, 000 ST RED. IDLER GEAR PIN (000 REQ. ONLY ) BALL BEARING NEEDLE BEARING (INCLUDED IN 8799) (000 RPM REQ. ONLY ) BALL BEARING ROTOR BLADE FRONT BEARING PLATE CYLINDER 00 RPM ST RED. IDLER GEAR (INCL. 878) 00 RPM ST RED. SPIDER PINION (00, 5000 RPM ONLY) BEARING RETAINER RING 500, 800, 000, 00 RPM ND RED. IDLER GEAR (INCL. 876) 500, 800, 000, 00 RPM ND RED. SPIDER 000 RPM ST RED. IDLER GEAR (INCL. 877) 800, 00, 000, 5000 RPM ROTOR 000 RPM ROTOR 800 RPM ST RED. AND 000 RPM IDLER GEAR (INCL. 877) 800 RPM ST RED. SPIDER 500 RPM ST RED. IDLER GEAR (INCL. 877) 500 & 000 RPM ROTOR.00" SHIM.00" SHIM.00" SHIM "O"-RING * * * THROTTLE BODY 60 INCLUDES 6567, 606, 865 EXHAUST DEFLECTOR 6065 INCLUDES 698, 698, 6775 POWER UNIT SUBASSEMBLIES CODE NO MOTOR RPM * NUMBER REQUIRED VARIES SPINDLE RPM

11 KIT, MIST LUBRICATOR (5QDA PFSC) POSITIVE FEED DRILL ITEM PART NO PART NAME CLAMP, MIST LUBRICATOR FITTING, BRANCH ELBOW FITTING, Y RESERVOIR, MIST LUBRICATOR (PFSC) SCREW, SHC SWIVEL, FLUID TUBING, NYLON SPACER, CLAMP QTY.

12 Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. Dallas, TX Detroit, MI Houston, TX Lexington, SC Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group Sales & Service Center Sales & Service Center Sales & Service Center 670 Industrial Drive 70 Post & Paddock 60 Superior Court 6550 West Sam Houston Lexington, SC 907 Grand Prairie, TX Auburn Hills, MI 86 Parkway North, Suite 00 Tel: Tel: Tel: Houston, TX 770 Tel: Fax: Fax: Tel: Fax: Fax: Los Angeles, CA Seattle, WA York, PA Canada Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group Sales & Service Center Sales & Service Center Sales & Service Center Sales & Service Center 550 Blackburn Avenue 865 5nd Avenue N.E. 990 East Market Street 595 McLaughlin Road Norwalk, CA Redmond, WA 9805 York, PA 70 Mississauga, Ont. L5R B8 Tel: Tel: Tel: Canada Fax: Fax: Fax: Tel: Fax: Germany England France China Cooper Power Tools Cooper Power Tools Cooper Power Tools SAS Cooper (China) Co., Ltd. GmbH & Co. OHG GmbH & Co. OHG a company of a company of a company of a company of Apex Tool Group, LLC Apex Tool Group, LLC Apex Tool Group, LLC Apex Tool Group, LLC 5 rue Maurice Chevalier 955 Sheng Li Road, Industriestraße C/O Spline Gauges 770 Ozoir-La-Ferrière Heqing Pudong, Shanghai 76 Westhausen Piccadilly, Tamworth France China 00 Germany Staffordshire B78 ER Tel: Tel: Tel: +9 (0) United Kingdom Fax: Fax: Fax: +9 (0) Tel: Fax: Mexico Brazil Hungary Cooper Tools Cooper Tools Industrial Ltda. Cooper Tools Hungaria Kft. de México S.A. de C.V. a company of a company of a company of Apex Tool Group, LLC Apex Tool Group, LLC Apex Tool Group, LLC Av. Liberdade, 055 Berkenyefa sor 7 Vialidad El Pueblito #0 Zona Industrial - Iporanga Pf: 60 Parque Industrial Querétaro Sorocaba 907 Györ Querétaro, QRO 760 SP Brazil Hungary Mexico Tel: Tel: Tel: +5 () -800 Fax: Fax: Fax: +5 () 0-0 Apex Tool Group, LLC 000 Lufkin Road Apex, NC 759 Phone: Fax: /Printed in USA 06/0/Copyright Apex Tool Group, LLC