Split Frame Clamshell Operation and Parts Manual

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1 Split Frame Clamshell Operation and Parts Manual Corporate H&S Tool, Inc. Mail: P.O. box Wadsworth, OH Shipping: Weber Dr. Wadsworth, OH U.S.A. Tel: Fax:

2 Pneumatic Operating Safety Instructions Operating Safety Instructions Introduction General Description Machining Function & Capacities Drive Assembly Tooling Component Descriptions Main Body Track Ring Bearing Assembly Ring Gear Drive Assembly Slide Assembly Tripper Assembly Locator Pad Assembly Machine Set Up Separating Clamshell Halves Locator Extensions Locator Setup on Pipe Tripper Setup Installation on In-Line Pipe Joining Clamshell Halves Squaring & Centering Setting Tool Bits Motor Installation Machine Operation General Severing and Beveling In-Line Pipe Counter bore Attachments 0 Locator Pad Charts Dimensions AFC BFC Parts AFC Parts Illustration AFC Parts Listing BFC Parts Illustration BFC Parts Listing Tool Slide Tripper Assembly SPLIT FRAME CLAMSHELL OPERATION AND PARTS MANUAL TABLE OF CONTENTS Cross Slide Axial Tool Slide 0 Out of Round Tool Slide Fixed Counter Bore Base Swivel Counter Bore Base Counter Bore Barrel Assembly Tool Bits Carbide Insert Tool Chipless Cutter Gear Clamp AFC Hinge Clamp Locator Extension Pads Air Hose Assembly Throttle Assembly Air Caddy, AC Air Caddy Frame/Valves/Fittings Air Caddy Mounting Bracket Assembly Air Caddy Regulator Parts Air Caddy Lubricator Parts 0 Air Caddy Filter Parts 0 Air Caddy, NAC Air Caddy, NAC Filter/Lubricator Parts 00 Pneumatic Motor Gear Drive Parts 00 Pneumatic Motor Gear Drive Parts Electric Motor Gear Drive Parts Hydraulic Motor Gear Drive Parts Front Motor Drive Reverse Front Drive Adapter Right Angle Motor Adapter 00 Air Motor Parts 00 Air Motor Parts Series Pneumatic Motor Illustration Series Pneumatic Motor Listing 0 Series Pneumatic Motor Illustration Series Pneumatic Motor Listing Electric Motor Parts Strike Plates Section Pre-Assembly Flange Facing Set Up Instructions - Labels Standard Tool Kit

3 Pneumatic Operating Safety Instructions When using a pneumatic motor, make sure the throttle lever (Dead Man Handle - DMH) is locked in the OFF position when not in use to avoid unexpected movement or injury. Make sure the DMH throttle lever operates properly before running the machine. Disengage the safety lock and depress the DMH throttle lever to actuate the motor. CAUTION! Read the Operation & Safety instructions thoroughly before attempting to operate this machine. Call the factory or your H&S Tool representative if you have any questions. Operation & Safety Instructions ) Wear appropriate protective safety equipment including: Safety glasses, gloves, hard hat, steel toe shoes, ear plugs, hair restraints, and coveralls. ) Keep loose clothing, long hair, or any unsecured parts away from operating machines and moving parts. ) Keep the work site clean. Use a brush to remove chips from cutting area and equipment DO NOT use your hands or an air hose to remove chips and swarf. ) Ensure adequate work space around the work piece before mounting the clamshell assembly. ) When severing pipe, support both sides of the cut to avoid the bit becoming trapped or breaking. ) Before connecting the power source to the clamshell, make sure the following pieces are tightly secured: a) Clamshell split Line at the aluminum body swing bolts b) Ring gear swing bolts front of clamshell c) Tool block tool holder tool bit inserts d) Locator pads locator pad extensions e) Tripper Assembly Components f) Motor and motor mounts ) KEEP HANDS AWAY FROM CLAMSHELL WHEN ROTATING! Adjustments should only be made when the clamshell is stopped and the power source is disconnected. ) Never move or work on the clamshell without checking that all air, hydraulic or electric has been removed and that there is no chance of any power being supplied to the assembly. ) In the event of a power failure close all valves and remove hoses and or electric lines to reduce the risk of operator injury when power returns. Working Safely is Working Smartly!

4 Introduction General Description: The split frame machines are portable pipe lathes designed to simultaneously sever and bevel inline pipe, plus form an angle bevel as they cut. The frame is split for easy installation on in-line pipe. The tool bits automatically feed into the work piece with each rotation of the clamshell to assure a smooth, precise finish. MACHINING FUNCTION & CAPACITIES: Sever In-Line Pipe Sever and Bevel In-Line Pipe Sever and J-Bevel In-Line Pipe Sever and Double Bevel In-Line Pipe Counter bore Flange Resurfacing Drive Assembly: There are several different drive arrangements available for the H&S clamshells. Drive options can be changed to suite your particular needs or type of environment that the work is being performed in. You have a choice between Electric, Hydraulic & Pneumatic. Tooling: High speed steel ½" x " sever tool bits and " x " bevel/sever combination tool bits are standard. Tool bits with replaceable carbide inserts are optional. Your local distributor stocks all standard configurations for right and left hand severing and beveling. Specialty and indexable tool bits can be designed as required. Components Main Body: An aluminum split ring that is capable of being disassembled for installation on in-line piping and holds the motor assembly and adjustable locator clamping pads & tripper assembly. Track Ring: A precision machined ring, attached to the main body that provides a tough, wear resistant bearing surface for the roller bearings to ride in providing the means for the assembly to rotate. Bearing Assemblies: The cutting head assembly runs on precision bearings mounted on the ring gear. The bearings are encapsulated in the track ring and are designed to provide for axial and radial forces created during cutting operations. Ring Gear: The ring gear provides the front surface that the tool slides and accessories attach to. It also provides the mechanical interface with the drive motor thru gear teeth. Drive Assembly: The drive assembly is an aluminum housing that contains a pinion gear on a shaft that is supported by a patent-pending bearing arrangement. The motor assembly is designed to be removed easily and provide the appropriate gear mesh for smooth operation. Solidly mounted with four bolts, the assembly is consistently located flush with the back of the body ring. Tool Slide Assembly: The slide assembly tool block holds the different types of cutting tools. The slide assembly has an adjustable gib and a feed screw that provides the ability to feed the tooling into the work piece. The slide assembly is bolted to the ring gear face of the clamshell and can be adjusted in or out in / increments by moving four bolts. Tripper Assembly: The tripper assembly is bolted to the outside of the of the body ring and holds the tripper pin. The tripper pin is used to turn the star wheel on the feed screw slide assembly. This feeds the tool bit into the work piece. One or more tripper assemblies can be used at a time. Locator Pad Assembly: The H&S Series clamshells use adjustable locator pad assemblies with /" of travel. Turning set screws located on the outside of the body ring actuates the adjustable locators. To mount the clamshell on smaller diameters, locator extensions are bolted to the adjustable locator pads. Tripper Assembly Tool Slide Assembly Drive Assembly Locator Pad Extensions Adjustable Locator Pads

5 Machine Set Up NOTE: Models BFC- and larger are shipped in sections. See index page for location of pre-assembly instructions. Separating Clamshell Halves:. Rotate the ring gear by hand until both the gear and main body housing split lines are aligned. If the lock pin holes in the gear will not line-up with the holes in the housing, rotate the gear back and forth until the holes are aligned. Place the lock pins thru the gear and housing to hold the halves from any further movement (see illustration below). There are positions and locking pins.. Loosen the main body swing bolt flange nuts in the and swing them out of the pockets. Loosen the ring gear swing bolts and swing them out of the way.. Separate the clamshell halves by pulling them apart at the split line. Caution: Do not force the halves apart. The soft dead-blow hammer (supplied in your tool kit) can be used to tap the assembly at the split line. The halves must separate evenly. Main Body Swing Bolts " Tool Slide Lock Pin Ring Gear Swing Bolts. Determine pipe O.D. and select proper locator extensions. If required, bolt the locator extensions to the adjustable locator pads (see illustration below). The locator pads are adjusted by turning the set screws that are accessed from the outside of the housing with a /" hex key. Back-up the locator pads as needed for the proper clearance of the pipe diameter. The optimum condition is to have as much of the foot in the pocket of the body ring as possible. This adds rigidity to the entire machine. Ensure the motor mount area will be accessible when the clamshell is tightened into position. Item Description " Locator Pad Extension /" Locator Pad Extension /" Set Screw Adjustable Locator Pad /" x -/" Shoulder Bolt /"- 0 x /" Socket Head Cap Screw Locator Extension. Make sure the tool slide assemblies are positioned to clear the work piece but are as close to the O.D. as possible (See Fig. and on the next page). The tool slides can be moved by removing the /"- socket head cap screws at the base of the slides. Reposition them to a new set of holes and replace the bolts. Caution: The /"- bolts for the slide assembly are a special length If the wrong bolts are used they may interfere with the proper operation of the rollers beneath in the track ring. " Tool Slide

6 Close As Possible Correct - /" Bolts. Remove the lock pins so that ring gear can be turned by hand position the handle of the tripper assembly so that it is in the engaged position check that the alignment with the star wheel is adjusted so that the tripper pin makes adequate contact without any obstructions. The tripper bracket at the base may be adjusted as needed and the length of the tripper pin may be adjusted as needed. Caution: Rotate the ring gear by hand to make sure there are no interferences in the engagement and operation of tripper assembly before running the clamshell under powered conditions. Fig. Dis-engage Tripper Engage Tripper Incorrect Tool Slide is Too High - /" Bolts Remove Screw and Position In Next Position If Needed. These Positions Are Spaced Evenly With The Holes In The Tool Slide Assembly. Adjust Tripper Pin (Up & Down) Check For Clearance Fig. Adjust Base in and Out Check For Clearance Note: A tripper pin extension is provided with the tool kit. This extension is required when the " tool slide is mounted even with the outside diameter of the main body. To install the extension, first remove the tripper pin and nut. Thread the /"-0 x " socket head cap screw from the top until it contacts the tripper bracket and tighten securely. Screw the hex extension onto the exposed threads underneath the tripper bracket and tighten it securely. Thread the lock nut onto the tripper pin and insert the tripper pin into the hex extension. Adjust the depth of the tripper pin to achieve proper alignment with the star wheel and tighten the lock nut against the hex extension.

7 Installation On In-line Pipe Joining Clamshell Halves:. Install the two halves of the clamshell around the pipe. Tighten the main body swing bolts and the ring gear swing bolts. Note: If clamshell will not close, check the locator pads for proper size and clearance. Adjust the locators if necessary. Locator Main Body Swing Bolts Locator Locator Locator Ring Gear Swing Bolts. Lightly tighten two adjustable locator pads directly across from each other (Locators & ) just enough to secure the clamshell while trying to keep it centered on the work piece. Lightly tighten two more locator pads that are directly across from each other and close to 0 O away from the first set of (locators & ). DO NOT TIGHTEN the locators down completely until the clamshell has been squared to the pipe. SQUARING & CENTERING. Squaring: Square is checked at the locator positions. Hold the square against the back of the machine housing and the pipe. Move the machine to square and tighten the locator a little more at each location.. Centering: Using a scale, measure the distance from the pipe O.D. to the clamshell I.D. at opposing locator positions (# and #, # and # on the illustration to the left). Adjust the locator pads until they are as close to the same dimension as possible. Tighten the locators securely to lock the machine in position on the pipe. Pull out the locking pins so the ring gear can rotate.. Fine Centering: Mount a dial indicator on the gear face with the tip resting on the work piece O.D. Turn the gear so the indicator is positioned over one of the locators then tighten (Locator ) and set the dial to zero. Slowly rotate the gear 0 O to another locator (Locator ) and take an indicator reading. If the reading is not zero, adjust the locators until the indicator reads one-half of the original reading. Reset the indicator dial to zero and repeat. If the machine cannot be centered and properly locked, different locators are required.. Rotate the ring gear so the indicator is positioned over another locator (Locator ) and tighten, set the dial to zero. Slowly rotate the gear 0 O to another locator (Locator ) and take an indicator reading. If the reading is not zero, adjust the locators until the indicator reads one-half of the original reading. Reset the indicator dial to zero and repeat. The first two locators may need to be slightly loosened in order to zero the clamshell to work piece.. Repeat steps and for all of the locators. Most thin wall pipes are out of round, therefore a zero reading all the way around may not be possible.

8 SETTING TOOL BITS:. Prior to installation of tool bits, determine which tool bits must be used for your specific machining operations. Note: The Clamshell cuts in a CLOCKWISE direction, when viewed at its face. There are right hand and left hand bevel and sever bits. Right hand bits bevel on the side which the clamshell is mounted. Left hand bits bevel on the opposite side.. Manually rotate the cutting head counterclockwise one revolution. This reverse action will push the tool bits away from any high spots in the pipe that could cause tool damage. After one complete revolution has been made tighten the cap screws on both tool blocks. Back the bevel bit /" away from the work piece with the star wheel wrench. Important: The /" sever bit must always cut ahead of either the /" sever bit or any bevel bit to avoid damage and increase accuracy (see below). The ground tips of the tool bits are set to run at the centerline of the machine as shown. No further adjustments are necessary. " Tool Slide " Tool Slide Tool bit tips must be centered so that proper alignment is achieved for cutting. If the tool bits are different thicknesses shims are used behind the tool bit for proper alignment as shown in this example. /" Sever or Other Bevel Tool Bit Follows. Using the star wheel wrench, back the tool blocks away from the pipe, to allow enough room for the tool bits to pass completely through the work piece without running the tool block into the work piece. Disengage the feed pin on the tripper assembly.. Insert the proper beveling and severing tool bits so that the tip of the bit touches the pipe O.D. hold each tool bit with one cap screw, snug but not tight. /" Sever Tool Bit Cuts First Shims Required Cut Line Dimensions Cut Line AFC. (. mm) BFC." (. mm)

9 Motor Installation CAUTION: ALL Locking pins must be removed from the gear face before installing the motor, and all power must be turned off.. There are multiple motor options available for powering the clamshell electric, pneumatic size 00, pneumatic size 00, right angle drive and hydraulic, depending on your requirements at the job sight. Position the drive gear of the motor towards the rear of the body of the clamshell, align the fasteners with their mating holes in the body and snug the fasteners up evenly and tighten. If there is interference with the motor, adapters can be used to mount the motor out the front, at right angle and one that is bidirectional. Note: If the motor does not engage, make sure the two gears are properly aligned. Rotate the ring gear by hand if necessary to align gear teeth. Machine Operation: Socket Head Cap Screws Severing In-Line Pipe:. Follow set-up procedures, replacing the bevel tool bit with another sever tool bit. Back up both tool bits (out approximately /"). Attach the drive motor to the clamshell, disengage the tripper pin and depress the DMH throttle lever slowly to check function and speed. Note: Typical sever tooling includes /" wide & /" wide sever blades run together with the /" blade cutting /" deeper ahead of the /" wide blade. CAUTION: The cutting operation is continuous until terminated by the operator. To stop the cutting feed during rotation, MOVE THE TRIPPER HANDLE TOWARDS THE REAR OF THE MACHINE TO DISENGAGE and let the machine rotate a few times to clear the tool bit. Turn off the power to stop the clamshell rotation. Letting the tool bit clear will prevent tool damage and gouging.. Start the motor and engage the tripper pin by moving the tripper handle towards the front of the machine. Each rotation will advance the tool bit approximately.00". Allow the tripper pin to advance the feed of the tool bits until both of the tool bits are cutting. If chatter or vibration occurs, reduce cutting RPM. If the tool bits chip or become dull, replace them immediately with sharp bits. NEVER TRY TO RE-SHARPEN THE TOOL BITS, they must be sent back to the factory for regrinding to maintain proper relief angles. (DAMAGE TO THE MACHINE COULD OCCUR.) Use coolant during the cutting operation to reduce friction and extend bit life.. Stop the machine when severing is complete. Retract the tool blocks with the star wheel wrench to the start position. Severing and Beveling In-Line Pipe:. Follow the tool bit setup procedures replacing both sever tool bits with either left hand or right hand sever, bevel combinations. Retract the bevel tool bit / above the sever bit and follow the procedures above. CAUTION: To prevent damage to the tool bit, the work piece to be cut must be rigged properly to keep the tool from binding when the pipe is severed. Improperly rigged piping may result in personal injury.

10 Using the Counter Bore Attachments Two types of counter bore attachments are offered - fixed and swivel. Each can be ordered with a " or 0" barrel. Beveling and flange reconditioning can also be accomplished with these. The fixed counter bore bit always enters the work piece at a 0 O angle. The swivel bit can enter the work piece from 0 O - 0 O. The swivel type also offers coverage over a greater range of pipe sizes. Mounting the Attachment. To mount either counter bore attachment, remove the tool slide cap from the machine that is already mounted on the pipe and bolt the attachment onto the tool block.. Insert the bit into the counter bore attachment and secure it with the set screws. The cutting edge side faces the same as the set screws. Fixed Type Setup. Using the feed handle, adjust the bit position at the proper distance to begin the machining process.. Lock the barrel in position.. Use the speed handle provided to turn the star wheel on the tool slide and set the horizontal position of the bit at the desired entry point of the pipe wall. Swivel Type Setup. Loosen the Angle Adjustment Locking Screws and adjust the angle of the barrel to the desired counter bore profile. Tighten the locking screws.. Set the barrel height and lock it into position.. Turn the feed handle to adjust the height of the tool bit to the entry point of pipe wall.. Adjust the horizontal positioning of the bit with the speed wrench in the star whell on the tool slilde. Stop before contacting the pipe wall. Operating the Counter Bore Attachment. Check that all bolts and screws are tight and that the area is clear for tool operation.. Start the motor and turn the feed handle approximately / turn per revolution. Continue to turn the feed wheel at each revolution until the desired depth is achieved.. Stop the motor, reposition the bit to the top entry point of the pipe wall and adjust the horizontal position to just off of the pipe wall. Continue until the desired I.D. and depth have been achieved. 0 Fixed Counter Bore Attachment Feed Wheel Mounting Bolts Barrel Bit Holder Barrel Lock Screws Swivel Counter Bore Attachment Feed Wheel Barrel Mounting Bolts Angle Adjustment Locking Screws Bit Holder Barrel Lock Screw Counter Bore Bit Carbide Holder and Insert

11 AFC Locator Extensions Coverage STANDARD RANGE ½" ".".. AFC.000" -.00".000" -.00".000" -.00".000" " mm AFC." -."." -."." -."." -."." -." mm AFC." -."." -."." -."." -."." -.". -." mm AFC0.0" -.0" 0.0" -.0".0" -.0".0" -.0".0" -.0".0 -.0".0" -.0" mm AFC.0" -.0".0" - 0.0".0" -.0" 0.0" -.0".0" -.0".0" -.0".0" -.0".0" -.0" mm AFC.00" -.000".00" -.000".00" -.000".00" " 0.00" -.000".00" -.000".00" -.000".00" -.000".00" -.000" mm AFC.00" -.000".00" -.000".00" -.000".00" -.000".00" -.000".00" " 0.00" -.000".00" -.000".00" -.000" mm AFC.0" -.0".0" -.0".0" -.0".0" -.0".0" -.0".0" -.0".0" -.0".0" - 0.0" 0.0" -.0" mm AFC0 0.0" -.0".0" -.0".0" -.0".0" -.0".0" -.0".0" -.0".0" -.0".0" -.0".0" -.0" mm AFC.0" -.0".0" -.0".0" -.0".0" - 0.0" 0.0" -.0".0" -.0".0" -.0".0" -.0".0" -.0" mm AFC.0" -.0".0" -.0".0" -.0".0" -.0".0" -.0".0" - 0.0" 0.0" -.0".0" -.0".0" -.0" mm AFC.0" -.0".0" -.0".0" -.0".0" -.0".0" -.0".0" -.0".0" -.0".0" - 0.0" 0.0" -.0" mm AFC0.000" -.00" 0.000" -.00".000" -.00".000" -.00".000" -.00".000" -.00".000" -.00".000" -.00".000" -.00" mm AFC.000" -.00".000" ".000" -.00" 0.000" -.00".000" -.00".000" -.00".000" -.00".000" -.00".000" -.00" mm AFC.000" -.00".000" -.00".000" -.00".000" -.00".000" -.00".000" ".000" -.00" 0.000" -.00".000" -.00" mm AFC 0.000" -.00" ".000" -.00".000" -.00".000" -.00".000" -.00".000" -.00".000" -.00".000" " mm AFC.000" -.00".000" ".000" -.00" 0.000" -.00".000" -.00".000" -.00".000" -.00".000" -.00".000" -.00" mm AFC.0" -.0".0" -.0".0" -.0".0" -.0".0" -.0".0" -.0".0" -.0".0" - 0.0".0" -.0" mm BFC Locator Extensions Coverage* STANDARD RANGE ½" ".".. BFC-.000" -.00".000" -.00".000" -.00".000" -.00".000" -.00".000" ".000" -.00" 0.000" -.00".000" -.00" mm BFC-.000" -.00".000" ".000" -.00" 0.000" -.00".000" -.00".000" -.00".000" -.00".000" -.00".000" -.00" mm BFC-.0" -.0".0" -.0".0" -.0".0" -.0".0" -.0".0" -.0".0" -.0".0" - 0.0".0" -.0" mm BFC-.0" -.0".0" -.0".0" -.0".0" -.0".0" -.0".0" - 0.0".0" -.0" 0.0" -.0".0" -.0" mm BFC-.00" -.000".00" -.000".00" -.000".00" -.000".00" -.000".00" -.000".00" " 0.00" -.000".00" -.000" mm BFC-.00" -.000".00" -.000".00" " 0.00" -.000".00" -.000".00" -.000".00" -.000".00" -.000".00" -.000" mm BFC-.00" -.000".00" -.000".00" -.000".00" -.000".00" -.000".00" -.000".00" " 0.00" -.000".00" -.000" mm " "." "." " " BFC-.000" -.00".000" -.00".000" -.00".000" -.00".000" -.00".000" -.00" N/A mm BFC-.000" -.00".000" -.00".000" ".000" -.00" 0.000" -.00".000" -.00" N/A mm BFC- 0.0" -.0".0" -.0".0" -.0".0" -.0".0" -.0"`.0" -.0" N/A mm BFC-.0" -.0".0" -.0".0" -.0".0" -.0".0" -.0".0" -.0".0" -.0" mm BFC-.00" -.000".00" -.000".00" -.000".00" -.000".00" -.000".00" -.000".00" " mm BFC-.00" -.000".00" -.000".00" -.000".00" " 0.00" -.000".00" -.000".00" -.000" mm BFC-.00" -.000".00" -.000".00" -.000".00" -.000".00" -.000".00" -.000".00" " mm *All locator extensions over " (0. mm) are achieved by combining other sizes (i.e. "[. mm] can use a " and " [0. and. mm] or a ", " and " [0., 0. and. mm]).

12 AFC Dimensional Specifications F Tool Slide Swing C =.. mm D =.. mm E =.. mm (B) F = Pneumatic MFC- =.0". mm AFC-, -, - & -0 =.. mm AFC- & Larger =.0. mm Electric =.. mm Hydraulic =.. mm (C - Thickness) (A) (D-Width) (E - Cut Line) AFC Series Nom. Pipe " Slide " Slide " Slide Slide Slide Locator Model Size A B Swing Swing Swing Swing Swing Pads AFC- " - " 0.0".000" 0."."."." mm AFC- " - ".0".".0".0".0".0" mm AFC- " - ".".".".".".".0" mm AFC-0 " - 0".".0".".".0".0"." mm AFC- " - ".00".0".0"."."."." mm AFC- " - ".0".00" 0.".".00".00"." mm AFC- " - ".0".00"."."."."." mm AFC- 0" - ".00".0".0"."." 0."." mm AFC-0 " - 0"." 0.0".0".0" 0.".".0" mm AFC- " - ".".0" 0."."."."." 0 mm AFC- " - ".00".0".0"."."."." 0 mm AFC- 0" - ".00".0".".".0" 0.0"." 0 mm AFC-0 " - 0".0".000".".0".".".0" 0 mm AFC- " - ".0".000".0"."."."." 0 mm AFC- " - ".0".000".".".0".0"." 0 mm AFC- " - ".0" 0.000".0"." 0."."." 0 mm AFC- " - ".0".000".0".".".".0" 0 mm AFC- 0" - ".00".0".00".0".".".0" mm Pneumatic Hydraulic Electric

13 BFC Dimensional Specifications 0" Tool Slide Maximum Swing " Tool Slide Maximum Swing " Tool Slide Maximum Swing F (B) C =.". mm D =.". mm E =.". mm F = Pneumatic = ". mm Electric =.". mm Hydraulic =.". mm (A) (D Width) C - Thickness BFC Series E - Cut Lines Nom. Pipe " Slide " Slide 0" Slide Locator Model Size A B Swing Swing Swing Pads BFC- " - ".0".000".".0".0" 0 mm BFC- " - " 0.0".000"."."." 0 mm BFC- " - ".0".0".0"."." mm BFC- " - ".0".0"."."." mm Pneumatic BFC- " - ".".00"."."." mm BFC- " - " 0.0".00".".0"." mm BFC- " - ".0.00"." 0."." mm Hydraulic Electric

14 AFC Series 0 0 Part No. Description /"-0 Helical Thread Inserts 00-0 /"- Helical Thread Inserts 00-0 /"-0 Helical Thread Inserts Part No. Description 00-0 /"-0 I.D. x /"- O.D. Self-Locking Inserts Part No. Description 00- /"- Swivel Hoist Ring 00-0 /"- Swivel Hoist Ring Part No. Description 00-0 /"- Standard Eye Bolt 00- /"- Standard Eye Bolt

15 Common AFC Clamshell Series Parts (See Chart) Track Ring (See Chart) Ring Gear (See Chart) Main Body Ring (See Chart) Gear Guard 00-0 Roller Bearing Guide Assembly As Req d 00-0 Ring Gear Clamp Assembly 00-0 Backing Strap As Req d - Motor Mount Key 00-0 Locking Pin / Dia. X -/" /"- x " Button Head Cap Screw As Req d 00-0 /" Lock Washer As Req d 00-0 /"-0 X /" Button Head Cap Screw As Req d X /" Socket Head Cap Screw Optional, " Tool Slide Assembly As Req d Optional, " Tool Slide Assembly As Req d Optional " Tool Slide Assembly As Req d Optional, " Tool Slide Assembly As Req d Optional, Tool Slide Assembly As Req d Optional, 0 Tool Slide Assembly As Req d 00- Optional, " Tripper Assembly As Req d 00- Optional, " Tripper Assembly As Req d Optional, 0" Tripper Assembly As Req d 00-0 /" x -/" Dowel Pin 00-0 Bullet Nose Dowel Pin 00-0 Dowel Pin Liner -0 Locator Pad Assembly As Req d Swing Bolt Swivel Flange Nut 00-0 /" x /" Dowel Pin 00-0 /-0 x /" Set Screw * See Chart Strike Plate * 00-0 /"- x /" Button Head Cap Screw * Refer to Index Page for Strike Plate and Fastener Charts. Model Specific AFC Clamshell Series Parts Item Number Model Track Ring Ring Gear Main Body Ring Gear Guard AFC AFC AFC AFC AFC AFC AFC AFC AFC AFC AFC AFC AFC AFC AFC AFC AFC AFC

16 BFC Series Part No. Description /"-0 Helical Thread Inserts 00-0 /"- Helical Thread Inserts 00-0 "- Helical Thread Inserts Part No. Description 00- /"- Swivel Hoist Ring 00-0 /"- Swivel Hoist Ring Part No. Description 00-0 /"-0 I.D. x /"- O.D. Self-Locking Inserts Part No. Description 00-0 /"- Standard Eye Bolt 00- /"- Standard Eye Bolt

17 Common BFC Clamshell Series Parts (See Chart) Track Ring (See Chart) Ring Gear (See Chart) Main Body Ring (See Chart) Gear Guard 00-0 Roller Bearing Guide Assembly As Req d 00-0 Ring Gear Clamp Assembly 00-0 Backing Strap As Req d - Motor Mount Key 00-0 Locking Pin / Dia. X -/" /"- x " Button Head Cap Screw As Req d 00-0 /" Lock Washer As Req d 00-0 /"-0 X /" Button Head Cap Screw As Req d X /" Socket Head Cap Screw Optional, " Tool Slide Assembly As Req d Optional, " Tool Slide Assembly As Req d Optional " Tool Slide Assembly As Req d Optional, " Tool Slide Assembly As Req d Optional, Tool Slide Assembly As Req d Optional, 0 Tool Slide Assembly As Req d Assembly As Req d - Optional, " Tripper Assembly As Req d - Optional, " Tripper Assembly As Req d -00 Optional, 0" Tripper 00-0 /" x -/" Dowel Pin 00-0 Male Plate Lock 00-0 Female Plate Lock 00- Male Interlock Female Interlock 00-0 /-0 x /" Socket Head Cap Screw x /" Socket Head Cap Screw x /" Socket Head Cap Screw 00-0 Swing Bolt Backing Plate 00-0 Swing Bolt Swivel Flange Nut 00-0 /-0 x /" Flat Socket Head Cap Screw -0 Locator Pad Assembly As Req d 00- Bullet Nose Dowel Pin Dowel Pin Liner * 00-0 /"- x /" Button Head Cap Screw * See Chart Strike Plate * Refer to Index Page for Strike Plate and Fastener Charts. Model Specific BFC Clamshell Series Parts Item Number Model Track Ring Ring Gear Main Body Ring Gear Guard BFC BFC BFC BFC BFC BFC BFC

18 Tool Slide " Part No " Part No " Part No " Part No " Part No " Part No Item Description Part No. No. Quantity " " " " " 0" Tool Slide Base L. H. Fixed Gib R.H. Adjustable Gib Feed Screw Mount Feed Screw Nut Feed Screw Flange Bearing Thrust Washer Feed Screw Star Wheel /"- x " Socket Head Cap Screw As Required /"-0 x /" Socket Head Cap Screw As Required /"- x /" Socket Head Set Screw As Required /" x /" Roll Pin Tool Block Cap Tool Block /"-0 x -/" Socket Head Cap Screw " Tool Block Extended Cap " Tool Block Extended Cap

19 Tripper Assembly " AFC Part No. 00- BFC Part No. - " AFC Part No. 00- BFC Part No. - 0" AFC Part No BFC Part No Item AFC BFC No. Part No. Part No. Description Quantity Tripper Base " Tripper Stand " Tripper Stand " Tripper Stand /"-0 Hex Nut Tripper Pin Tripper Rocker /"-0 x /" Socket Head Cap Screw /" x /" Shoulder Bolt /" x -/" Roll Pin /" ID x /" O.D. Push Nut /"-0 x -/" Socket Head Cap Screw /"- Spring Plunger Ball Knob Handle Retainer Ring /" Washer Tripper Pin Extension Assembly Part No /"-0 x " Socket Head Cap Screw Hex Tripper Pin Extension Cross Slide Part No. Description -0 " - " (0. -. mm) -0 " - 0" ( mm) -0 0" - " ( mm) - " - " (0. -. mm) - " - " (. -. mm) - " - " (. -. mm) -0 " - 0" ( mm) -0 0" - " ( mm) - " - " (. -. mm) - " - " (. -.mm) -0 0" - " ( mm)

20 Axial Tool Slide " Part No " Part No No. No. Description Qty Base Plate 00-0 Feed Screw Mount 0- Upright - " 0- Upright - " 0-0 Drive Shaft 00-0 Flange Bearing 00-0 Needle Roller 00-0 Thrust Washer Feed Screw Star Wheel 00-0 /" x /" Roll Pin Small Helical Gear 00-0 Large Helical Gear 00- Sleeve Bearing 0-0 Feed Screw - " 0-0 Feed Screw - " 0-0 End Cap 00-0 Feed Screw Nut 0-0 Stationary Gib - " 0-0 Stationary Gib - " 0-00 Tool Block Slide 0-0 Adjustable Gib - " 0-0 Adjustable Gib - " 0-0 Tool Slide 0 0 No. No. Description Qty Tool Cap 0-0 Support Gib - " 0-0 Support Gib - " 0-0 Slide End 0-0 Thumb Screw /" Sq. Key /" Sq. Key 00-0 Thrust Washer 00-0 Bearing 0-0 Tool Slide Gib 00- /-0 x -/" Socket Head Cap Screw /-0 x -/" Socket Head Cap Screw 00-0 /-0 x /" Socket Head Cap Screw 00-0 /-0 x -/" Socket head Cap Screw 00- /-0 x " Socket Head Cap Screw /- x " Socket Head Cap Screw 00- /-0 Set Screw With Brass Tip 0-0 Left Hand insert Holder 0- Center Insert Holder 0- Right Hand Insert Holder INS /N Carbide Insert x /"Socket Head Cap Screw

21 Out of Round Tool Slide " Part No " Part No Spring Slide Base, " 0- Spring Slide Base, 0" 0- Spring Slide-, " 0- Spring Slide-, 0" 0- Spring Slide- 0- Slide End Cap 0- Bronze Nut 0-0 Feed Screw, " 0- Feed Screw, 0" 0- Spacer Washer 0- Index Wheel 0- Adjustable Gib 0 RH- Roller Bearing 0- Bearing Post 0-0 Spring Stud End, Top 0- Spring Stud End, Bottom 0- Thrust Washer 0- Thrust Bearing 0- Spring 0- Ball 0- Spring Stud 0- Spring 0 0- Capture Plate 00-0 Tool Block Cap Swivel Flange Nut 00- /"- x /" Flat Socket Head Cap Screw /"- x /" Socket Head Cap Screw -000 /"-0 x /" Brass Tip Set Screw /"-0 Hex Nut 0- Lock Washer 0-0 x mm Bearing Nut 00-0 /"-0 x /" Socket Head Cap Screw /"-0 x /" Brass Tip Set Screw 00-0 /"- x " Socket Head Cap Screw 0- Wedge 0- Gib x /" Socket Head Cap Screw 0- Retainer Clip 0- /" x /" Square Key

22 Standard Fixed Counter Bore Base Assembly Part No Body -00 Boring Bar Key 00-0 /"- X /" Socket Head Cap Screw 00-0 /"- X / Set Screw 00-0 /"- X -/" Socket Head Cap Screw 00-0 /" Flat Washer 00-0 /"- X " Socket Head Cap Screw Swivel Counter Bore Base Assembly Part No Side Clamp 00-0 /"-0 X /"Socket Head Cap Screw -0 Body -00 Boring Bar Key 00-0 /" Flat Washer 00-0 /"- X -/" Socket Head Cap Screw 00-0 /"- X / Socket Head Cap Screw -00 Clamping Sleeve

23 Counter Bore Barrel Assembly " Part No " Part No Boring Head, " -0 Boring Head, 0" -00 Feed Screw, " -0 Feed Screw, 0" -00 Thrust Washer -00 Nut X /" Socket Head Cap Screw -000 Hand Wheel -00 End Cap 00-0 /"- X /" Set Screw -00 Key 0-00 /"- x /" Brass Tip Set Screw -00 Thrust Bearing -00 Sleeve, " -0 Sleeve, 0" 00-0 /"- x /" Socket Head Set Screw

24 Standard Tool Bits No. Description 0-0 O R.H. Bevel, " 0-0 O R.H. Bevel,." 0-0 O L.H. Bevel, " 0-0 O L.H. Bevel,." * 0-0 O R.H. Double Bevel, " 0-0 O R.H. Double Bevel,." * 0-0 O L.H. Double Bevel, " 0-0 O L.H. Double Bevel,." 0-00 O Double Bevel Sever, " 0-00 O Double Bevel Sever,." O - 0 O R.H. Bevel, " O - 0 O L.H. Bevel, " O - 0 O R.H. Bevel, " O - 0 O L.H. Bevel, " O - 0 O R.H. Bevel, " 0-0 O - 0 O L.H. Bevel, " 0-00 O - 0 O R.H. Sever, " 0-0 O - 0 O L.H. Sever, " O - 0 O R.H. Sever, " O - 0 O L.H. Sever, " O - 0 O R.H. Sever, " O - 0 O L.H. Sever, " No. Description 0-0 O Double Bevel, " 0-0 O Double Bevel,." 0-0 O R.H. Sever, " 0-0 O R.H. Sever,." O L.H. Sever, " 0-0 O L.H. Sever,." 0-00 /" Sever, " 0-0 /" Sever,." 0-00 /" Sever, " 0-0 /" Sever,." O Counter Bore, " * 0-0 O - 0 O R.H. Double Bevel, " * 0- /" Sever, " * 0-0 O - 0 O L.H. Double Bevel, " 0- O R.H. Bevel, " 0- O R.H. Bevel,." 0- O L.H. Bevel, " 0- O L.H. Bevel,." 0-0 O R.H. Bevel, " O R.H. Bevel,." O L.H. Bevel, " 0-0 O L.H. Bevel,." 0-0 Counterbore Insert Holder INSN Carbide Insert Carbide Insert Holder * Blades used as a set. 0-0 Insert Extraction Tool 0-00 # Insert Holder, /" x " 0-0 # Insert Holder, /" x " 0-0 # Carbide Insert, /" 0-0 # Carbide Insert, /" Chipless Cutter Wheel Part No. 0- List Part 0-0 Holder 0- Cutter Wheel 00-0 /" X -/" Dowel Pin

25 Gear Clamp Part No Male Gear Clamp 00-0 Female Gear Clamp 00-0 Swing Bolt Swivel Flange Nut 00-0 /" x -/" Dowel Pin /"- x /" Socket Head Cap Screw 00-0 /"- x /" Button Head Cap Screw Hinge Clamp Part No List Part 00-0 Male Hinge Gear Clamp 00-0 Female Hinge Gear Clamp 00-0 Swing Bolt Swivel Flange Nut /"- x /" Socket Head Cap Screw 00-0 /" x -/" Dowel Pin 00-0 /"- x /" Button Head Cap Screw /"- x " Socket Head Cap Screw 00-0 /"-0 x /" Set Screw /" Flat Washer

26 Locator Pad and Extensions AFC Part No. -0 (Consists of Items #,, & ) -00 /" Locator Pad Extension -000 " Locator Pad Extension -000 " Locator Pad Extension -000 " Locator Pad Extension -000 " Locator Pad Extension - /" Set Screw -0 Adjustable Locator Pad - /" x -/" Shoulder Bolt 00-0 /"-0 x /" Socket Head Cap Screw BFC Part No. -0 (Consists of Items #,, & ) -00 /" Locator Pad Extension -000 " Locator Pad Extension -000 " Locator Pad Extension -000 " Locator Pad Extension -000 " Locator Pad Extension - " Set Screw -0 Adjustable Locator Pad - /" x -/" Shoulder Bolt 00-0 / -0 x / Socket Head Cap Screw

27 Air Hose/Throttle Handle Part No Hose Section w/fittings -0 Claw Fitting, Female -0 Adapter -0 Throttle Assembly -0 Safety Clip Air Hose Throttle Handle Part No Throttle Body -0 Screen -0 Adpater Cap -0 O-Ring -0 Oiler Valve -0 Gasket -0 Screw -0 Lever -0 Set Screw 0-0 Pipe Plug -00 O-Ring -0 Pin -0 Safety Lockout Spring -0 Lockout Pin -0 Lockout -0 O-Ring -0 Throttle Valve Assembly -0 Spring -0 Throttle Valve Plug 0-0 /"- x " Socket Head Cap Screw -00 /" Split Lock Washer

28 Air Caddy Assembly, AC Part No. -0 Air Caddy Frame/Valves/Fittings 0-0 Claw Fitting, Male -0 Ball Valve -0 Pipe Nipple -0 Frame -0 Gate Valve, Optional -0 /"- Self-Locking Nut -0 /" Washer -0 /"- x " Socket Head Cap Screw -0 Safety Clip 0-00 Claw Fitting Rubber Seal

29 Air Caddy Instrument Assembly Part No Filter Q -0 Air Caddy Mounting Bracket includes items thru -0 Socket Head Cap Screw -0 Spacer Cover -0 Spacer O-Ring -0 Spacer -0 Pin -0 Spacer Housing -0 T-Bracket -00 Regulator 0-0 Lubricator 0 Air Caddy Regulator Assembly Part No Gauge Cover -0 Cover Ring -0 Gauge 0-0 Regulator Body -0 Relief Valve Sheet -0 Relief Valve -0 Diaphragm -0 Diaphragm Ring -0 Adjusting Nut 0-0 Bonnet - Tamper Kit - Handle - Adjusting Bolt - Adjusting Spring 0 - Diaphragm Shell - Bolt - Built in check Valve/Block Cover -0 Gauge O-Ring - Stem O-Ring 0 - Upper Cover - Valve - Valve O-Ring - Valve Guide O-Ring - Valve Guide - Valve Spring

30 Air Caddy Filter Assembly Part No Upper Cover - Filter Body - Deflector - Baffle Shaft - Filter Element - Bowl O-Ring - Bolt - Sight Cover - Sight Plate 0-0 Sight Plate Gasket - - Manual Drain Assembly - Filter Bowl - Baffle Air Caddy Lubricator Assembly Part No Fill Cap - Fill Cap O-Ring - Upper Cover - Sight Dome Housing - Outer Sight Dome - Inner Sight Dome O-Ring - Nozzle Sheet - Outer Sight Dome O-Ring - Inner Sight Dome 0-0 Lubricator Body - Damper Guide Gasket - Check Ball O-Ring - Steel Ball, Large - Spring - Bolt - Damper - Damper Guide - Sight Cover - Bolt 0-0 Sight Plate - Sight Plate Gasket - Lubricator Bowl - Siphon Tube - Bowl O-Ring 0

31 Air Caddy, NAC Assembly No Reference Part No. No. Description -0 Lubricator Assembly -0 Filter Assembly -0 Frame -0 () /" Claw Fitting, Male -0 /" NPT x " Nipple -0 /" Ball Valve -0 () Mounting Bracket -00 Port Block () /" - 0 x /" Flat Socket Head Cap Screw Reference Part No. No. Description () /" Flat Washer -0 () /" - 0 Hex Locknut -0 " Pressure Gauge -0 Valve Handle Nut -0 Valve Handle -00 () Claw Fitting Rubber Seal -0 () Safety Clip -0 () O-Ring -0 Gate Valve, Optional

32 Filter Assembly Part No Reference Part No. No. Description -00 Body -0 Louver - Center Post -0 Filter Element -0 Baffle -0 Automatic Drain Assembly -0 Gasket -0 Nut Reference Part No. No. Description -0 O-Ring -0 Bowl 0-0 Sight Glass Lens Seal -0 Sight Glass Lens - Sight Glass Clamp - () Screw Lubricator Assembly Part No Reference Part No. No. Description -0 Body -0 Fill Plug -0 O-Ring -0 Quick Fill Cap -0 O-Ring -0 Sight Feed Dome -0 Seal -0 Sight Feed -0 Seal 0-0 Cartridge - () Screw - O-Ring - () O-Ring Reference Part No. No. Description - Manual Drain - Drain Valve - O-Ring - Nut - Remote Fill - Gasket 0-0 () Screw - Sight Glass Clamp - Sight Glass Lens - Sight Glass Lens Seal - O-Ring - Bowl

33 00 Air Motor Gear Drive Part No Motor Mount Housing -0 Drive Gear /"-0 x -/" Socket Head Cap Screw 00-0 /" Low-Clearance Retaining Ring -0 Roller Bearing 00-0 /"-0 X /" Button Head Cap Screw -0 Roller Bearing -0 Drive Gear Cover 00-0 Washers /"- x /" Socket Head Cap Screw -0 Square Key 00-0 /"- x /" Socket Head Set Screw 00 Air Motor Gear Drive Part No Motor Mount Housing -0 Drive Gear /"-0 x -/" Socket Head Cap Screw 00-0 /" Low-Clearance Retaining Ring -0 Drive Gear Cover -0 Roller Bearing 00-0 /"-0 X /" Button Head Cap Screw 00-0 Washers /"- x /" Socket Head Cap Screw 0-0 Square Key 00-0 /"- x /" Socket Head Set Screw

34 Electric Motor Gear Drive Part No Motor Adapter 00-0 /"-0 X /" Button Head Cap Screw -0 Roller Bearing 00-0 /" Low-Clearance Retaining Ring /"-0 x -/" Socket Head Cap Screw -0 Drive Gear -0 Motor Mount Housing /"- x /" Socket Head Cap Screw -0 Drive Shaft 0-0 Shaft Collar -0 Square Key -0 Drive Gear Cover 00-0 Washers 00-0 /"- x /" Socket Head Set Screw 00-0 /" x -/" Roll Pin Hydraulic Motor Gear Drive Parts Identification Danfoss Part No. -0 Charlynn Part No Motor Mount Housing 00-0 /"-0 X /" Button Head Cap Screw -0 Roller Bearing 00-0 /" Low-Clearance Retaining Ring /"-0 x -/" Socket Head Cap Screw -0 Adapter Shaft -00 Hydraulic Motor, Danfoss -00 Hydraulic Motor, Charlynn -0 Drive Gear -0 Drive Gear Cover /"- x -/" Socket head Cap Screw -0 Square Key -0 Woodruff Key 00-0 Washers 00-0 /"- x /" Socket Head Set Screw -00 Universal Connector

35 Front Drive Motor Adapter Part No Adapter Housing -0 Drive Gear Cover -0 Housing Cover -0 Drive Gear -0 Ball Bearing -0 Needle Bearing 00-0 /"-0 x /"Button Head Cap Screw 00-0 Grease Fitting -0 Intermediate Shaft 0-0 Internal Snap Ring /"-0 x -/" Socket Head Cap Screw, Special 00-0 /" Low-Clearance Snap Ring -0 Keyed Drive Shaft -00 Thrust Washer -0 Thrust Bearing /"-0 Helical Thread Insert Reverse Front Drive Adapter Part No Adapter Housing -0 Drive Cap /"-0 x -/" Socket Head Cap Screw 00-0 Low Clearance Retainer Ring -0 Drive Gear 00-0 /"-0 x /" Socket Head Cap Screw -0 Drive Shaft -0 Thrust Bearing -00 Thrust Washer 0-0 Roller Bearing -0 Retainer Ring -0 Needle Bearing 00-0 Grease Fitting -0 /" Square Key

36 AFC Right Angle Motor Adapter Series Part No. - Series Part No. - Series Right Angle Motor Adapter /"- x /" Socket Head Cap Screw -0 Adapter Plate - Motor Flange - Drive Shaft - Drive Key Series Right Angle Motor Adapter /"- x /" Socket Head Cap Screw -0 Adapter Plate - Motor Flange - Drive Shaft - Drive Key BFC Right Angle Motor Adapter Series Part No. - Series Right Angle Motor Adapter /"- x /" Socket Head Cap Screw -0 Adapter Plate - Motor Flange - Drive Shaft - Drive Key

37 00 Air Motor Part No RKT- Cylinder Dowel R00- Front End Plate R00- Cylinder R00M- Rotor R-- Vane (set of ) R00- Rear End Plate R- Rear Rotor Bearing 0- Rotor Bearing Retainer R00-0 Motor Housing 0 R00- Exhaust Deflector R- Muffler R- Exhaust Deflector Retainer Ring R00- Backhead Gasket R00-0 Backhead U- /" Lock Washer 0- Backhead Cap Screw R-A Air Strainer R-A Front Rotor Bearing U- Motor Retaining Ring 0 R00- Motor Retainer R00U-A Gear Head Assembly E-0 Gear Head Bearing U- Gear Head Planet Gear Shaft U- Gear Head Planet Gear Bearing E-0AX Gear Head Planet Gear R00U- Gear Head RP-0 Gear Head Spacer R00-A0 Spindle Assembly FMC-0 Spindle Bearing Retainer RP- Spindle Rear Bearing RP-0 Spindle Planet Gear Shaft 0 RP-00 Spindle Planet Gear Bushing R00U- Spindle Planet Gear R00-U0 Spindle P-0 Spindle Key UA- Spindle Front Bearing R- Grease Fitting R-A Grease Fitting Washer ROH- Gear Case Cap Screw ET0P-A Gear Case -0 Claw Fitting, Male

38 00 Air Motor Part No R00- Motor Retaining Washer RH- Front Rotor Bearing R00- Front End Plate R00- Cylinder R00-- Vane (set of ) R00U- Rotor R00- Rear End Plate R-A Rear Rotor Bearing R00- Cylinder Dowel 0 R00- Rear Rotor Bearing Retainer R00-0 Motor Housing R00- Exhaust Deflector Retainer Ring R00- Exhaust Deflector R00- Muffler R00- Backhed Gasket R00-0 Backhead R00- Air Strainer 00- Cap Screw U- Lock Washer 0 R-A Grease Fitting Washer R- Grease Fitting R0U- Gear Case R00-0 Internal Gear Key R0U-A0 Spindle Assembly MR- Spindle Front Bearing 0- Spindle Key R0U-0 Spindle Planet Gear Bearing R0U-A Spindle Planet Gear R0U-0 Spindle R0U- Spindle Planet Gear Shaft 0 R00- Spindle Rear Bearing R00-0 Internal Gear R0U-A Gear Head Assembly R0U- Gear Head R0U-0 Gear Head Planet Gear R00- Gear Head Planet Gear Bearing R00- Gear Head Planet Gear Shaft W- Gear Head Bearing -0 Claw Fitting, Male

39 Series Pneumatic Motor Part No

40 Series Pneumatic Motor 00 Motor Housing Assy 00 Metering Nut 0 Spring 00 Inlet Bushing O-Ring 00 Inlet Spacer Inlet Screen Throttle Valve Spring 00 Throttle Valve Throttle Valve Seat 0 0 O-Ring O-Ring 0 Exhaust Deflector 00 Muffler 0 Muffler 00 Seal Ring 00 Motor Housing 0 Throttle Valve Pin 0 Lever Lever Pin 0 Lock Nut Bearing Rear Bearing Plate Cylinder Pin 00 Cylinder Rotor Blade 00 Rotor, Round Rotor, Star Front Bearing Plate Bearing Motor Spacer 0 Gear Train Assy. 0 (T) Idler Gear Idler Gear Bearing Idler Gear Pin 00(T) Idler Gear Gear Cage 00 Idler Gear Pin 00 Gear Cage Gear Case /" Angle Drive Assy Clamp Ring Lock Nut 0 0 Make-Up Plate Bearing Spline Protector Pinion Bearing Pinion Gear Set 0 Angle Housing Needle Bearing Pipe Plug 0 Spring Retainer 0 Spring 0 0 Lock Pin Pinion Gear Set 0 Spindle (/" Sq. Dr.) Bearing 0 Bearing Cap 0

41 Series Air Motor Part No

42 Series Air Motor 0 Motor Housing Assy. Inlet Bushing O-Ring 00 Inlet Spacer Inlet Screen Throttle Valve Spring 00 Throttle Valve Throttle Valve Seat 0 O-Ring 0 O-Ring Deflector Spacer Muffler 00 Exhaust Deflector 0 Throttle Lever Throttle Lever Pin 0 Throttle Valve Pin 00 Handle 0 O-Ring Shut-Off Valve Valve Block 0 0 Set Screw Rotor Lock Nut Rotor Bearing Rear Bearing Plate Cylinder Pin 0 Cylinder 0 Rotor Front Bearing Plate Motor Spacer Rotor Blade 0 Clamp Ring 0 Right Angle Head Assy. Clamp Nut Bearing Retainer Pinion Ball Bearing 0 Pinion Needle Bearing 0 Gear Set Right Angle Head 0 Spindle Needle Bearing Grease Plug Gear Train Assy. 00 Idler Gear 0 Needle Roller Idler Gear Pin 0 Idler Gear Bearing 0 Idler Gear Spider (Includes Pin) 0 Idler Gear Pin 0 Spider 0 Gear Case 0 Lock Pin Retainer Lock Pin Spring 0 Socket Lock Pin /" Square Spindle Spindle Ball Bearing Bearing Cap (includes ) Bearing Cap Lock Screw

43 Electric Motor Part Nos. -00 (0V), -00 (0V) b a 0 Reference Part No. No. Description 00 Rotor Assembly, 0V E00 Rotor Assembly, 0V 0 Stator Assembly, 0V 0 Stator Assembly, 0V A00 Motor Housing 00 Air Guiding Ring 00 Brush Holder 00 Washer Brush 0 Disk 00 () Lock Washer () Screw 000 Bearing 0000 Magnet Ring 0 Bearing Seal 0 Circuit Board, 0V 0 Circuit Board, 0V 0000 Reverser 000 () Screw A0 Motor Cap 00 () Screw B Spacer 0 0 Selector Wheel a Speed Dial, 0V b Torque Dial Condenser Reference Part No. No. Description 0 Handle Halves 000 Switch Connecting Cable Cable 00 Wire Locking Flange 00 () Screw,. x 00 Screw 0 00 () Self-Tapping Screw B0 End Shield 00 Safety Ring, /. 000 Bearing 000 Safety Ring 00 () Screw,. x 000 () Needle Sleeve 0 Paper Seal 0000 Notched Pin, x 00 Gearbox Housing () Bearing 0000 Needle Bearing 0 Disk of Needle Bearing 000 Ball Bearing 00 Locking Ring 0000 Grooved Ball Bearing 0 Disk F Grooved Ball Bearing 00 Locking Ring 0 Intermediate Shaft Reference Part No. No. Description E0 Coupling Wheel Gear Sleeve 0 Intermediate Wheel 000 Spring Washer Washer Washer 0 Clutch Washer 0 C-Clip Coupling, Complete 00 Intermediate Shaft 0000 Fitting Spring, Hardened 0 0 Cluster Gears 0 Coupling Bolt 0 Gear Switch 0 Intermediate Shaft r 0 Intermediate Gear 00 Work Spindle 00 Spindle Wheel 000 Fitting Disk 0000 Fitting Spring 00 Locking Ring 0 0 Tube Handle, Complete 0000 Disk Spring B Grease Chamber 0000 Hex Nut, mm 0 x

44 Strike Plate R L /"-x/" Button Head Cap Screw Part # 00-0 AFC Strike Plate Model Left Right Cap Screw No. Part No. Part No. Quantity AFC- N/A -0 AFC AFC- - - AFC AFC- - - AFC AFC- - - AFC- - - AFC AFC- - - AFC AFC- - - AFC AFC- - - AFC- - - AFC AFC- - - BFC Strike Plate Model Left Right Cap Screw No. Part No. Part No. Quantity BFC- - - BFC- - - BFC- - - BFC- - - BFC- - - BFC BFC- - - Right Side Back Straps Left Side Lower Section(s) Back Side The strike plate(s) are attached to the lower section of the back side of the clamshell. Some models require that the back straps be removed before installation. The model AFC- strike plate is a single-piece. All others require a right and left side component. Right and left orientation is determined by looking at the front (tool slide) side of the machine.

45 -Section Split Frame Pre-Assembly Procedure Section A Section D B Section C Section The serial number of the machine is stamped on each of the four sections. Compare these numbers to confirm that they all match prior to assembling these pieces. Each section also has a section number and there are letter designations A, B, C or D located at multiple positions on the ends. To correctly assemble these, follow the steps to the right. Once the two halves are securely bolted together, refer to the set up instructions on page for proper procedures in mounting the machine on the work. Assembly Steps. Locate section and section.. Align the ends, joining ends marked with A.. Swing the locking bolts into position and tighten each securely.. Join sections and by aligning ends marked with C.. Swing the locking bolts into position and tighten them securely.

46 Setup Instructions for Flange Facing with Cross Bar Mount and Counter-bore Attachment Wear all protective equipment. This machine design requires that exposed components rotate under extreme power. Never insert body parts near rotating machine. Loose clothing is a hazard and should be taped (or otherwise gathered) to avoid catching. Tool Ring Locator pad must be below the bolt surface. Figure Figure Figure Figure. Proper Location - Use approved lifting equipment to suspend the tool. Center the tool on the flange by measuring from the inside of the tool ring to the outside of the flange bolt ring. Measure in four directions at 0 O points and slowly tighten the locator pads to secure the tool. Snug the locator pads evenly with just enough pressure to hold the tool in position. The locator pads must be approximately /" (.0 mm) below the bolt pattern surface (Figure ). DO NOT REMOVE THE SUSPENSION EQUIPMENT UNTIL THE LOCATOR PADS ARE FULLY TIGHTENED. Rough squaring is accomplished by measuring from the top of the flange bolt surface to the top of the locator pad. Once roughly squared, there are two means of fine adjustment. For those applications using either no locator pad extensions or the /" (. mm) locator pad extension, it is recommended to use the squaring adjustment plate (Figure ). The plate is bolted to the tool ring utilizing the tool slide mounting holes. Alignment brackets are used for applications with " (. mm) and larger locator pad extensions (Figure ). Either or brackets (depending upon the size of the flange) are fastened to locator pads at even locations. Once the plate, or the brackets, are mounted, make sure that the adjustment screw is not touching the work surface. Place the dial indicator on the plate (Figure ), or on the tool ring when using the brackets (see Figure ). Rotate the ring to find the lowest point. Turn the adjustment screw clockwise until it contacts the work surface. Continue to turn it until the dial indicator shows the desired reading. Continue this process until the tool is properly squared all of the way around the surface. With the tool squared, fully tighten all locator pads. Rotate the ring/dial indicator to confirm accuracy. Remove the dial indicator and the adjustment plates/brackets. The suspension equipment may be removed.

47 . Mounting the counter-bore attachment - The counter-bore attachment can be mounted in two configurations - directly to the tool slide or with the cross slide. Counter-Bore Attachment Counter-Bore Bracket Direct Mount - The direct mount tool slide bolts to the tool ring. Select the proper size tool slide to cover the full travel required. Adjust the counter-bore attachment within the bracket to allow for sufficient travel for depth of cut required (Figure ). Cross Slide Mount - Cross slides are available in a variety of lengths to match your application requirements. The cross slide attachment uses a tool slide on one end and a blank slide on the other end. The tool slide and blank are mounted on the ring at 0 O positions. Bolt both slides to the ring at a point where the leading edge is equal to the O.D. of the flange bolt ring (Figure ). Lock Screw Figure Star Wheel Tool Block Tool Slide Cross Slide Blank Slide Figure Oval Opening Figure Right Hand Tool Holder/ Insert Handle Wheel Left Hand Figure Figure Depth of Cut Indicators Figure 0 Turn the star wheel on the tool slide until the tool block is fully retracted (Figure ). Locate the cross slide on the tool block at a point where the oval opening (Figure ) is centered over the surface to be machined and bolt it securely to the tool slide and the blank slide. Mount the counter-bore assembly so the barrel is centered in the oval opening and bolt it securely. Tool holders are available in two styles - left and right (Figure ). These give the operator flexibility of locating the left or right side of the counter-bore barrel at the beginning of the surface to be machined to avoid clearance problems. Select the appropriate tool holder and install the insert so the formed cutting edge faces the direction of the rotation. Install the tool holder/insert and lock it in position near the beginning of the surface to be machined (Figure ). Using the speed wrench, turn the star wheel until the cutting insert is at the leading edge of the surface to be machined. Turn the handle wheel slowly until the tip of the insert touches the surface. Note the location of the wheel indicator line with the markings on the top of the barrel (Figure 0). Turn the wheel knob / turn to raise the insert above the surface. Turn the star wheel to pull the insert /" to /" (. to. mm) away from the beginning of the work surface. Return the insert to surface depth by returning the / turn of the hand wheel. Finished depth of cut is set by continuing to turn the handle wheel the appropriate number of lines past the surface level. Each line on the top of the barrel is approximately.00" (. mm). Tighten the lock screw on the counter-bore barrel (Figure ).

48 Figure Star wheel tip aligned with notch in base. FAILURE TO PERFORM THIS STEP WILL RESULT IN DAMAGE TO THE TOOL! The insert is now set at the desired cut depth and is between /" (. mm) and /"(. mm) from the edge of the surface to be machined. Adjust the "lash" by turning the star wheel by hand, moving the cutting insert toward the leading edge of the work surface. Once you feel resistance, continue turning until the closest tip of the star wheel is aligned with the vertical line on the base of the tool slide (Figure ).. Install Trippers - The number of trippers used determines the surface finish (see chart below). Determine the number of trippers required and bolt them securely in locations as evenly around the ring as possible (Figure ). After they have been installed, make sure that they are in the disengaged position. Tripper Approx. Finish Quantity (RMS) 0 00 Figure Thoroughly inspect the immediate work area and remove any interferences. The counter-bore attachment and cross-slide (if used) will be rotating during operation. Keep body parts and clothing clear.. Install Motor - Install the motor and secure it tightly (Figure ). MAKE SURE THAT THE THROTTLE IS DISENGAGED. Attach the power source. Slowly rotate the tool and inspect that all centering and squaring procedures have been accomplished. With the tool rotating engage all trippers. Allow the cutter to travel the full surface. Inspect the surface for any imperfections. If necessary, return to step and set the depth of cut to clean the surface fully. This process produces sharp, hot chips. Extreme care must be taken to avoid personal injury. Figure

Model MFC-2 Split Frame Clamshell Operation and Parts Manual

Model MFC-2 Split Frame Clamshell Operation and Parts Manual Model MFC- Split Frame Clamshell Operation and Parts Manual Corporate H&S Tool, Inc. Mail: P.O. box Wadsworth, OH Shipping: Weber Dr. Wadsworth, OH U.S.A. Tel: +-0--0 Fax: +-0-- www.hstool.com e-mail:

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