CONSTRUCTION TRADE CATALOGUE A Company of the SWAROVSKI Group

Transcription

1 CONSTRUCTION TRADE CATALOGUE A Company of the SWAROVSKI Group 1

2 TYROLIT IS PART OF THE SWAROVSKI GROUP World s leading producer of cut crystal, jewellery, accessories, lighting and interior crystal design Founded 1895 in Wattens / Austria Leading supplier for innovative solutions in grinding, cutting, drilling, honing, dressing and polishing Founded 1919 in Wattens / Austria Specialist for long-range precision sports optics, binoculars, telescopes, rifle scopes, optronic instruments, range finders and image intensifier tubes Founded 1949 in Absam / Austria 2

3 content Angle grinder Dry cutting saw blades 12 Diamond cup wheels 24 Petrol saw Dry cutting saw blades 28 Hand- and ring saw blades 38 Machines 42 Table sawing Table saw blades 46 Machines 52 Floor sawing Floor saw blades 62 Machines 70 Floor grinding Machines 80 Tools 91 Core drilling Wet drill bits 94 Dry drill bits 104 Core drilling systems 110 Abrasives Cut-off discs up to 230 mm 132 Cut-off discs mm 134 Grinding wheels and flap discs 136 Safety Safety equipment 140 Safety information 142 safety abrasives drilling grinding sawing OFF hand APPENDIX Table of recommended speeds 144 Trouble-shooting

4 TYROLIT TODAY As one of the world s largest producers of grinding, cutting, drilling and dressing tools as well as a provider of tools and machines, TYROLIT is synonymous with high-quality, innovative solutions and a wealth of experience. In 2011, the approximately 4,500 employees generated sales of 548 million euros. The company has 27 production sites in 12 countries and has its own worldwide distribution network. We continually invest in the development of new technologies geared to the needs of our customers and to the environment technologies that guarantee the highest level of environmental compatibility. Our range of around 80,000 products, which include numerous milestones, sets new technological standards in a whole host of different industries. The construction industry also relies on TYROLIT: our tools, machinery and specially tailored system solutions facilitate the efficient processing, cutting and breaking up of concrete. Whether drilling, wall or wire-sawing, joint-cutting, grooving and grinding, or providing solutions for specialist projects for offshore industries, tunnel expansions, decommissioning nuclear power stations, etc. TYROLIT makes it possible. TYROLIT provides retailers comprehensive support, including POS systems, on-site training, seminars or inhouse fairs. Through continuous market monitoring, fast response and targeted technical advice, TYROLIT ensures its partners a professional appearance TYROLIT is the perfect partner to help you grow your business. 4

5 OUR QUALITY LINES PREMIUM Quality tools for maximum performance and economic efficiency: Maximum performance and service life, broad product range STANDARD Quality tools for daily use: Impressive performance and service life, reliable quality BASIC Quality tools for universal use: Cost-effective performance and service life: solid, low-priced and efficient 5

6 OUR PRODUCT DESIGN Label TYROLIT logo Maximum operating speed Quality line Safety information Direction of rotation Specification and dimensions Article number TYROLIT, member the OSA (Organization for the Safety of Abrasives) Materials that can be cut LABEL COLOUR Label colour Yellow Red Blue Green Grey Materials Universal Concrete Hard stone Tiles Marble Asphalt Abrasive materials 6

7 MATERIALS Universal building materials Concrete Hard stone, granite Marble, soft stone Asphalt Abrasive / Refractory materials Tiles Engineering bricks Steel Stainless steel Steel, Stainless steel Rails SPECIFICATION DIAMOND TOOLS Example: DCC -FC: Premium Dry cutting blade for concrete in Fast-Cut-design Letter 1 2 Application DC Dry Cutting DG Dry Grinding CD Core Drilling DD Dry Drilling FS TS Floor Sawing Table Sawing Letter 3 4 Materials U Universal C Concrete H Hard stone, granite A Asphalt AB Abrasive Materials A+C Asphalt and concrete M Marble, Soft stone T Tiles Letter 5 7 Quality lines PREMIUM STANDARD BASIC Letter 8 9 Type FC Fast Cut S Silent LL Long Life 4in1 Versatile applicable (Concrete, Hard stone, Abrasive Materials and Steel) 7

8 OUR SALES SUPPORT Tyrolit Point-of-sale-systemS Wall displays: Clear organisation of the products in terms of areas of application, quality lines and diameter. Floor displays: Promotion for the smallest of spaces Counter displays: Displays to increase impulse buying We re here for you We can take on the planning of your product range to meet customer requirements and will be happy to advise you regarding the best selling positions. More information More information can be found in our POS-Flyer. You ll find this Flyer on our website at Our sales representatives are pleased to answer any further questions. 8

9 OUR SALES SUPPORT PRODUCT TRAINING AND APPRASIVE Product training Training and progressive courses in the area of application and service engineering are carried out by our team on site or at our training centers in Switzerland and Austria. Particular attention lies in traceable and practical transfer of experience and knowhow. Training is available for more than 80,000 variant products and countless applications. Professional partner training is conducted on a global basis to help our partners to rise above the competition. We provide training on products, brand, safety & quality, and sales support with the objective of helping you to increase sales by selling value and solutions. TYROLIT s new revolutionary tool: APPRASIVE TYROLIT APPRASIVE opens the door to TYROLIT s mobile world of grinding and is downloadable for free in any App-Shop. TYROLIT APPRASIVE consists of three main applications: TOOL CHECK CONSTRUCTION TYROLIT Tool Check helps to solve the most common application issues directly at the construction site. It is easy to use and offers fast assistance for core drilling, wall sawing, floor sawing and wire sawing. GRINDOMETER TYROLIT Grindometer supports by calculating the correlation between peripheral speed, RPM and tool-diameter in both, metric and imperial systems. The TYROLIT Grindometer also provides relevant formulas to calculate various grinding and cutting applications. PRODUCT FINDER The TYROLIT Product Finder allows customers to explore TYROLIT s products. Structured by application and machine, the right tool can quickly be found. 9

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11 ANGLE GRINDER Dry cutting saw blades 12 Diamond cup wheels 24

12 Recommendation Guide Dry Cutting up to 230 mm OFF hand Universal Concrete Quality line Premium Standard Basic Premium Standard Specification Material Asphalt Concrete/hard concrete Abrasive concrete Lightly reinforced concrete Concrete roof tiles Concrete pipes/blocks Pumice stone Floor pavement/plaster Soft refractory bricks Fine stoneware GFRP / composites Glass Gneiss Granite Hard sand-lime bricks Soft sand-lime bricks Ceramic tiles Clinkers Marble, limestone Cellular concrete Porphyry Sandstone Slate Re-bar / steel Clay bricks, slabs Exposed aggregate DCU 4in1 TGD Technology DCU DCU -S DCU -FC 4in1 DCU DCU -FC DCU DCU -FC DCC DCC -FC Catalogue page: DCC Main application Additional application 12

13 DCH TGD Technology Hard stone Abrasive materials Marble Tiles Premium Basic Premium Basic Premium Premium Basic DCH -FC DCH DCAB DCAB DCM DCT DCT OFF hand

14 service remarks recommendations OFF hand SERVICE Quick delivery Available in all relevant diameters Conventional dimensions on stock Remarks / Recommendations Observe safety and user instructions On request safety instructions may also be sent separately Maximum working speed 80m/s Pictograms TYROLIT diamond dry-cutting saws are among the best tools available for a broad range of applications. Universal Concrete Hard stone, granite Abrasive materials Marble, Soft stone Tiles Steel Specification for TYROLIT Dry Cutting Saw Blades up to 230 mm Example: DCC -FC: Premium Dry cutting saw blade for concrete in Fast-Cut-design Letter 1 2 Application DC Dry Cutting Letter 3 4 Materials U Universal C Concrete H Hard stone, granite AB Abrasive Materials M Marble, Soft stone T Tiles Letter 5 7 Quality lines PREMIUM STANDARD BASIC Letter 8 9 Type FC Fast Cut S Silent LL Long Life 4in1 Versatile applicable (Concrete, Hard stone, Abrasive Materials and Steel) 14

15 TGD -Technology TYROLIT GRAIN DISTRIBUTION (TGD) is a technology for diamond tools, developed by TYROLIT. TGD ensures a constant and high cutting performance due to optimum grain distribution. The new TYROLIT PREMIUM dry cutting saw blades DCU 4in1 and DCH satisfy the most demanding of users with extremely high cutting speed, maximum cutting life and smooth cutting characteristics. The combination of the proven TGD -technology and the optimized 14 mm high segments guarantees optimal functionality and performance throughout the whole lifetime. The smooth running performance enabled by TGD -technology results in clean cut edges that require little or no rework with the minimum of vibration. This significantly reduces the stress on user and machine. Particularly in continuous operation these advantages are economically significant: The operator can perform optimally all day and machines remain operational for a longer time. OFF hand Premium DCU 4in1 The universally applicable dry cutting saw blade DCU 4in1 convinces with outstanding performance when cutting concrete, hard stone, abrasive materials and steel. The universal application of these tools provide a product to the end user, which eliminates the need for continuous blade changes and guarantees an outstanding result for the successful completion of any project. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Machine C3W C3W C3W C3W Convincing benefits: Low cutting costs due to high cutting speed Comfortable to use because of extremely smooth. low vibration performance Universal application on concrete. hard stone. abrasive materials and steel Premium DCH The dry cutting saw blade DCH, developed particularly for cutting hard stone, impresses with its cutting speed and smooth running characteristics. Reduced vibration over the total lifetime of the blade enables greater productivity. The segments, perfectly optimized for the application, create very clean edges and guarantee a perfect result. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Machine C3W C3W C3W Convincing benefits: Low cutting costs due to high cutting speed Comfortable to use because of extremely smooth. low vibration performance No rework due to very clean edges 15

16 ANGLE GRINDER DRY CUTTING SAW BLADES TYROLIT offers laser welded and directly sintered dry-cutting saws that meet the highest standards of quality and safety. With TYROLIT dry-cutting saws, even plastics, fibre glass or bulletproof glass can be cut in addition to countless standard materials such as hard stone, concrete or asphalt. Innovative products, such as ultra-thin and sound insulated drycutting saws, underline the continuous further development and optimisation of our dry cutting saw blades. OFF hand Premium DCU 4in1 in tgd -Technology Application: Universal building materials such as concrete, clay bricks, natural stone, cellular concrete etc. Details: The versatile dry cutting saw blade DCU 4in1 convinces with outstanding cutting performance when cutting concrete, hard stone, abrasive materials and steel. The universal application of these tools provide a product to the end user, which eliminates the need for continuous blade changes and guarantees an outstanding result for the successful completion of any project. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C3W in1 Premium DCU DCU -FC 4in1 DCU -S Application: Universal building materials such as concrete, clay bricks, natural stone, steel, etc. C6W Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C6W C6W C6W C6W C6W C6R FAST CUT 4in1 C6R C6R FAST CUT 4in C6R FAST CUT 4in C6R FAST CUT 4in C6R FAST CUT 4in C3G Silent 16

17 ANGLE GRINDER standard DCU DCU -FC Application: Universal building materials such as concrete, clay bricks, natural stone, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C C C C C C C3R C3R FAST CUT C3R FAST CUT C3R FAST CUT C3R FAST CUT C3R FAST CUT OFF hand basic DCU DCU -FC Application: Universal building materials such as concrete, clay bricks, natural stone, etc. Details: The 105 mm diameter blade is supplied with a reduction bush mm Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C C C C C C C C3R C3R FAST CUT C3R FAST CUT C3R FAST CUT C3R FAST CUT C3R FAST CUT C3R FAST CUT 17

18 ANGLE GRINDER Premium DCC Application: Concrete, reinforced concrete, concrete products, hard materials, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C6W C6W C6W C6W C6W OFF hand Premium DCC -FC Wall chaser blade Application: Concrete, clay brick, cellular concrete Details: Tool especially designed for cutting grooves in concrete and masonry. For use with all standard wall chasers Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C3R FastCut C3R FastCut C3R FastCut standard DCC Application: Concrete, reinforced concrete, concrete products, hard materials, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C C C3W C C C

19 Our super thin dry cutting saw blades The DCH -FC from TYROLIT enables the user to carry out cutting work swiftly and accurately, without any great exertion. The DCH -FC is a super thin diamond dry cutting blade with a segment thickness of 1.2 / 1.9 mm. It combines an extremely high cutting speed with minimal dust generation and absolutely smooth running characteristics. OFF hand Super thin 1,2 mm 1,9 mm 2,2 mm 2,6 mm Convincing benefits: Extremely high stock removal rate due to super thin 1.2 mm / 1.9 mm segment width an extreme time-saving factor for the user High cutting ability means less effort on the part of the user Health benefits for the user due to reduced dust generation Neat cut edges with minimal break-out thanks to absolutely smooth running characteristics Bases of slots shot-peened for enhanced safety protection from segment breakage Premium DCH -fc Type No. Shape Ø (mm) Width Bore Segment height Type MACHINE C FAST CUT C FAST CUT C3W FAST CUT C3W FAST CUT 19

20 ANGLE GRINDER Premium DCH in tgd -Technology Application: Concrete bricks, granite, gneiss, porphyry, paving slabs, etc. Details: The dry cutting saw blade DCH, developed particularly for cutting hard stone, impresses with its cutting speed and smooth running characteristics. Reduced vibration over the total lifetime of the blade enables greater productivity. The segments, perfectly optimized for the application, create very clean edges and guarantee a perfect result. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C3W OFF hand Premium DCH DCH -FC Application: Granite, gneiss, porphyry, paving slabs, hard limestone, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C6W C6W C6W C6W C FAST CUT C FAST CUT C3W FAST CUT C3/C3W C3W FAST CUT basic DCH Application: Granite, porphyry, paving slabs, hard limestone etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C C C C

21 ANGLE GRINDER premium DCab Application: Abrasive concrete, cellular concrete, floor pavement, plaster, pumice stone, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C3W C3W C3W C3SW OFF hand premium DCab Tuck point blade Application: Mortar joints Details: Tool for repairing grout, removal cement mortar joints between bricks Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type FRSU FRSU basic DCab Application: Abrasive concrete, cellular concrete, floor pavement, plaster, pumice stone, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C3W C3W C3W C3W

22 ANGLE GRINDER Premium DCm Application: Marble, fibre glass reinforced plastic, PVC, composites, fibre glass, bullet-proof glass, etc. Details: with electroplated coating, also suitable for rescue operations Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type UC UC UC UC UC OFF hand Premium DCT Application: ceramic tiles, stoneware, porcelain Details: The 105 mm diameter blade is supplied with a reduction bush mm Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type A1R A1R A1R A1R A1R A1R basic DCt Application: Ceramic tiles Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type A1R A1R A1R A1R A1R

23 ANGLE GRINDER OFF hand 23

24 ANGLE GRINDER DIAMOND CUP WHEELS TYROLIT diamond grinding cup wheels are used for fast and accurate grinding of uneven surfaces. Our cup wheels have been developed to cover a broad range of applications and to provide an outstanding performance in terms of stock removal rate and wheel life. A thorough colour coding system enables you to find the right product for the material to be processed. OFF hand Premium DgU Application: Concrete, natural stone and universal building materials Details: Resin filled diamond cup wheel for smooth grinding without chipping for the best performance on corners and edges Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type STHD STHD STHD M STHD STHD standard DgU single row Application: Concrete, natural stone and universal building materials Details: Single row segments for aggressive material removal. Reduction bush mm is included Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type STS-S

25 ANGLE GRINDER standard DgU double row Application: Concrete, natural stone and universal building materials Details: Double row segments for medium material removal and long life performance. Diameters 100 and 110 mm are supplied with a reduction bush mm Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type STS-D STS-D STS-D STS-D OFF hand standard DgU turbo Application: Concrete, natural stone and universal building materials Details: Turbo style arranged segments for smooth grinding and shaping of corners and edges. Fast dust removal. The 100 mm diameter cup wheel is supplied with a reduction bush mm Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type STS-T STS-T STS-T premium Dgab Application: Abrasive concrete, cellular concrete, floor pavement, plaster, pumice stone, etc. Details: Resin filled diamond cup wheel for smooth grinding without chipping for the best performance on corners and edges Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type STHD

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27 PETROL SAW Dry cutting saw blades 28 Hand- and ring saw blades 38 Machines 42

28 Recommendation Guide Dry Cutting mm OFF hand Universal Concrete Quality line Premium Standard Basic Premium Standard Specification Material Asphalt Concrete/hard concrete Abrasive concrete Lightly reinforced concrete Concrete roof tiles Concrete pipes/blocks Pumice stone Floor pavement/plaster Soft refractory bricks GFRP / composites Glass Gneiss Granite Hard sand-lime bricks Soft sand-lime bricks Marble, limestone Cellular concrete Porphyry Sandstone Slate Re-bar / steel Clay bricks, slabs Exposed aggregate DCU 4in1 TGD Technology DCU DCU DCU -FC DCU DCU -FC DCC DCC DCC -LL Catalogue page: Main application Additional application 28

29 DCH TGD Technology Hard stone Asphalt Marble Premium Basic Premium Standard Basic Premium DCH DCH DCA DCA+C 2in1 DCA DCA DCM OFF hand

30 service Remarks Recommendations OFF hand SERVICE Quick delivery Available in all relevant diameters Conventional dimensions on stock Remarks / Recommendations Please observe the safety and user instructions On request safety instructions may also be sent separately Maximum working speed 100 m/s Pictograms TYROLIT diamond dry-cutting saws are among the best tools available for a broad range of applications. Universal Concrete Hard stone, granite Asphalt Marble, Soft stone Steel Specification for TYROLIT Dry Cutting Saw Blades mm Example: DCC -LL: Standard Dry cutting saw blade for Concrete in Long-Life-design Letter 1 2 Application DC Dry Cutting Letter 3 4 Materials U Universal C Concrete H Hard stone, granite A Asphalt A+C Asphalt and Concrete M Marble, Soft stone Letter 5 7 Quality lines PREMIUM STANDARD BASIC Letter 8 9 Type FC Fast Cut LL Long Life 4in1 Versatile applicable (Concrete, Hard stone, Abrasive Materials and Steel) 2in1 Asphalt and concrete 30

31 PETROL SAW DRY CUTTING SAW BLADES TYROLIT offers laser welded and directly sintered dry-cutting saws that meet the highest standards of quality and safety. With TYROLIT dry-cutting saws, even plastics, fibre glass or bulletproof glass can be cut in addition to countless standard materials such as hard stone, concrete or asphalt. Innovative products, such as ultra-thin and sound insulated dry cutting saws, underline the continuous further development and optimisation of our dry cutting saw blades. Premium DCU 4in1 in tgd -Technology OFF hand Application: Universal building materials such as concrete, natural stone, clay bricks, cellular concrete etc. Details: The versatile dry cutting saw blade DCU 4in1 convinces with outstanding cutting performance when cutting concrete, hard stone, abrasive materials and steel. The universal application of these tools provide a product to the end user, which eliminates the need for continuous blade changes and guarantees an outstanding result for the successful completion of any project. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C3W in C3W in C3W in C3W in C3W in C3W in C3W in1 Premium DCU Application: Universal building materials such as concrete, clay bricks, natural stone, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C6W C6W C6W C6W C6W C6W C6W C6W

32 PETROL SAW standard DCu DCU -FC Application: Universal building materials such as concrete, clay bricks, natural stone, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C3W C3W C3W OFF hand C3r C3W C3W C3W C3W C3R FAST CUT C3R FAST CUT C3R FAST CUT C3R FAST CUT C3R FAST CUT basic DCU DCU -FC Application: Universal building materials such as concrete, clay bricks, natural stone, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C3W C3W C3W C3W C3W C3W C3W C3W C3r C3W C3R FAST CUT C3R FAST CUT C3R FAST CUT C3R FAST CUT C3R FAST CUT C3R FAST CUT 32

33 PETROL SAW premium DCc Application: Concrete, reinforced concrete, concrete products, hard materials, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C6W C6W C6W C6W C6W C6W C6W OFF hand standard DCC DCC -LL Application: Concrete, reinforced concrete, concrete products, hard materials, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C3W C3W C3W C3W C3W C3W C3W C3W Long-Life C3W Long-Life C3W Long-Life C3W Long-Life C3W Long-Life C3W Long-Life 33

34 PETROL SAW Premium DCH in tgd -Technology Application: Concrete bricks, granite, gneiss, porphyry, paving slabs, etc. Details: The dry cutting blade DCH, developed particularly for cutting hard stone, impresses with its cutting speed and smooth running characteristics. Reduced vibration over the total lifetime of the blade enables greater productivity. The segments, perfectly optimized for the application, create very clean edges and guarantee a perfect result. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C3W C3W C3W OFF hand C3W Premium DCH Application: Granite, gneiss, porphyry, paving slabs, hard limestone, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C6W C6W C6W C6W C6W C6W C6W basic DCH Application: Granite, gneiss, porphyry, paving slabs, etc. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C3W C3W C3W C3W C3W C3W

35 OUR ALL-ROUNDER The DCA+C 2in1 from TYROLIT achieves the perfect compromise between high cutting speed and excellent stability. This highly wear-resistant, yet fast cutting diamond saw has been developed for use in road construction for cutting both asphalt and concrete surfaces. Additional protective segments prevent undercutting of the blade, thereby minimizing the likelihood of segment loss. OFF hand Inclined protective segments prevent the undercutting effect. Protective segments Undercutting-Effect Segment Undercut Steel core Convincing benefits: Increased flexibility through suitability for use on asphalt and concrete Increased stability due to laser welding and 3 protective segments against the undercutting effect protection against segment loss Also suitable for use on floor saws Also suitable for wet cutting vs = 100 m/s The effect of undercutting of the support body is a specific problem that occurs mostly when cutting abrasive materials such as asphalt or green concrete. The support body tapers sharply below the segments, which may ultimately lead to segment loss. Premium DCa+c 2in1 Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height MACHINE C73SW C73SW

36 PETROL SAW premium DCA Application: Asphalt, sandstone, extremely abrasive materials Details: Protective segments against undercutting effect Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C7SW C7SW C7SW C7SW C7SW OFF hand premium DCa+C 2in1 Application: Especially designed for cutting asphalt and green concrete. Also suitable for cured concrete Details: Protective segments against undercutting effect Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C73SW in C73SW in1 standard DCa Application: Asphalt, sandstone, extremely abrasive materials Details: Protective segments against undercutting effect Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C1SW C1SW C1SW C1SW C1SW

37 PETROL SAW basic DCa Application: Asphalt, sandstone, extremely abrasive materials Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C1SW C1SW C1SW C1SW C1SW C1SW C1SW OFF hand premium DCM Application: Marble, fibre glass reinforced plastic, PVC, composites, fibre glass, bulletproof glass, etc. Details: With electroplated coating, also suitable for rescue operations Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type UC UC UC UC UC

38 HAND- AND RING SAW BLADES OFF hand premium Quality tools for maximum performance and economic efficiency Excellent cutting speed Very high lifetime Universal range of application Innovative layout of diamond segments Quick and easy handling Clean cutting edges Quiet and Fast Cutting of reinforcement Extensive product range suitable for all types of machines Highest levels of quality and safety by means of laser-welded segments TGD -Technology TYROLIT GRAIN DISTRIBUTION ensures a constant and high cutting performance due to optimum grain distribution. Recommendation Guide Operation only for wet cutting Concrete Quality line Specification Materials Concrete / hard concrete Premium Hand saw Ring saw HSL TGD RSL RSM Abrasive concrete Lightly reinforced concrete Concrete blocks / pipes Hard sand-lime brick Soft sand-lime brick Cellular concrete Hollow clay bricks Clay bricks, -slabs Exposed aggregate Catalogue page: Main application Type indication HS = Hand saw blade RS = Ring saw blade L = low / for hard, non-abrasive materials M = medium / for soft, abrasive materials Additional application 38

39 PETROL SAW HAND SAW BLADES The leadership of TYROLIT is based on years of experience in the fields of production and application of hand saw blades. This allows us to provide innovative solutions for large scale projects and at the same time, our tools achieve efficient results in everyday use at construction sites. Hand saw blades are especially suitable for openings and breakthrough of walls or ceilings with limited depths. Premium hsl in tgd -Technology OFF hand Application: To be used on reinforced or non-reinforced concrete walls with a wall thickness of up to 15cm Details: Use in the system with petrol-driven, electric or hydraulic cutting machines Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height C77W C77W

40 PETROL SAW RING SAW BLADES TYROLIT ring saw blades convince with quick and simple handling and clean cutting edges. The outstanding cutting performance remains constant over the complete blade lifetime. The range of TYROLIT products covers all common applications and machines (electrical, hydraulic, petrol driven). OFF hand Premium Rsl Ring saw blades Ø 406 mm / 506 mm Application: To be used on reinforced or non-reinforced concrete walls with a wall thickness of up to 40 cm (Ø 506 mm) / 30cm (Ø 406 mm). Details: The ring saw blades have been optimized to form a perfect system solution together with the TYROLIT Hydrostress machine HRG500. When changing the blade, the wear plate delivered together with the blade has also to be changed. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height C1W C1W Premium Rsl / RSM Ring saw blades Ø 366 mm Application: To be used on reinforced or non-reinforced concrete walls with a wall thickness of up to 26 cm Details: To be used in combination with petrol driven, electrical or hydraulic ring saw machines. When changing the blade, the drive wheel delivered together with the blade has also to be changed. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C1W rsl C1W rsm 40

41 PETROL SAW OFF hand 41

42 PETROL SAW RING SAW hrg500 CUTTING DEPTHS UP TO 400 MM OFF hand Excellent power transfer to blade and no slippage due to a patent pending self torque, anti-slip, drive roller system Uniquely cuts up to 400 mm deep One of a kind petrol driven hand saw, cuts through 400 mm walls or floors Reliable Dolmar 64 cc, 2 stroke petrol engine Prevents over cuts, eliminates corner drilling, no need for diamond chain Greater productivity and easy set up, much faster than diamond chain sawing Economical alternative to diamond chain saws because of significantly increased diamond tool life Saves costs due to low maintenance and minimal wear parts Excellent power transfer to blade and no slippage due to a patent pending self torque, anti-slip, drive roller system Reliable Dolmar petrol engine 42

43 PETROL SAW Technical data Saw blade Max. cutting depth Max. saw blade Ø Drive Drive/motor Type Power Displacement 400 mm 500 mm Petrol, 2 stroke Dolmar 4.8 HP 64 cc System & Accessories Ring saw HRG500 Ring saw HRG500 Ring saw HRG500 Accessories Upper drive roller Lower drive roller Dimensions & weight Length Width Height Weight 640 mm 260 mm 510 mm 13.5 kg OFF hand 43

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45 TABLE SAWING Table saw blades 46 Machines 52

46 Table saw blades premium Quality tools for maximum performance and economic efficiency Excellent cutting performance Very high cutting life Optimized for every particular material or use Wide product range for optimum realization of projects sawing STANDARD Quality tools for everyday use Impressive performance and lifetime Universal fields of application SERVICE Quick delivery Available in all relevant diameters All relevant dimensions on stock Designed to perfectly harmonize with TYROLIT Hydrostress machines Reduction bushes for various machine types REMARKS / RECOMMENDATIONS Please observe the safety and user instructions On request safety instructions may also be sent separately Maximum working speed 63m/s Tools only to be used for wet-cutting (exceptions are explicitly stated) Pictograms Universal Hard stone, granite Refractory materials Engineering bricks Marble, soft stone Tiles 46

47 Recommendation Guide Table saw blades Universal Hard stone Engineering bricks Refractory Marble Tiles Quality line Premium Standard Premium Premium Premium Premium Premium Specification EB-T XB-T EH-T TSS10 F40 ES-T DCT Material Concrete kerbs / slabs Pumice stone Fine stoneware sawing Refractory bricks Engineering bricks Granite / Gneiss Soft sand-lime bricks Hard sand-lime bricks Ceramic tiles Clinkers Marble, limestone Cellular concrete Terrazo Exposed aggregrate Soft bricks Hard bricks Catalogue page: Main application Additional application 47

48 TABLE SAWING Table saw blades Tyrolit table saw blades impress with excellent cutting characteristics and a long lifetime. TYROLIT table saw blades have been developed for perfect interaction with TYROLIT Hydrostress machines, thus guaranteeing best cutting results. Bore reduction bushes ensure that our blades can be used on most commercially available saws. Premium EB-T sawing Application: Cellular concrete, lime-sandstone, pumice stone, clay bricks, etc. Details: Blades with a bore of 35 mm are supplied with a reduction bushes mm and mm. Blades with a bore of 60 mm are supplied with a reduction bush mm Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 5692 C2W C2W C2W C2W C1W C1W C1W C C C standard XB-T Application: Cellular concrete, lime-sandstone, pumice stone, clay bricks, etc. Details: Blades with a bore of 35 mm are supplied with a reduction bushes mm and mm. Blades with a bore of 60 mm are supplied with a reduction bush mm Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C2W C2W C2W C2W C2W C2W C1W C C C C

49 TABLE SAWING Premium EH-T Application: Granite, gneiss, hard limestone, hard brick Details: Reduction bushes mm and mm are included Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 5687 C2W C2W C2W Premium F40 Application: Type F40 is especially designed for cutting refractories Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C2W sawing C2W C2W C2W Premium TSS10 Application: Type TSS10 is especially designed for cutting engineering bricks (e.g. Stradalit) Details: Reduction bushes mm and mm are included Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type C

50 TABLE SAWING Premium ES-T Application: Soft stone, e.g. marble and limestone Details: Reduction bushes mm and mm are included Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type 5684 C C sawing Premium DCT Application: Ceramic tiles, fine stoneware, porcelain, terrazzo Details: Extra thin blades with outstanding characteristics. Reduction bushes mm and mm are included Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height Type A1R A1R A1R A1R A1R A1R

51 TABLE SAWING sawing 51

52 TABLE SAWING TILE SAW tte250 Cutting depths up to 60 mm Innovative telescopic system makes long cut lengths possible (up to 730 mm) sawing Required cutting depth is quick and easy to set additional deployment options due to cap cutting function Long cutting lengths with short overall saw length Clean cutting thanks to precise saw table guidance Practical handling and problem-free transport due to compact design and lightweight construction Simple to clean due to detachable water tank made from high-quality, robust plastic Maximum safety due to centrally located emergency stop switch High flexibility due to many adjusting and usage options Precise angle and mitre cutting using included stops 52

53 TABLE SAWING Technical data Saw blade Max. cutting depth Max. saw blade Ø Cutting length Saw blade speed Bore Ø Drive Drive/motor Output Standard voltage/frequency Optional voltage/frequency Engine cooling Saw blade drive 60 mm 250 mm 730 mm /min 25.4 mm Electric 1.1 kw 230 V / 50 Hz 110 V / 60 Hz Air cooling Direct System & Accessories Tile saw TTE Tile saw TTE250 / 230 V Tile saw TTE250 / 110 V Accessories Fold-up saw table Table extension arm Mitre stop (Jolly table) for 600 mm tiles Design Infinitely adjustable cutting depths Angle cutting function (angle stop) Mitre cutting function (mitre stop) Cap cutting function Included table extension Plastic water tank (detachable) Electric water pump Dismantlable sawing Dimensions & Weight Length Width Height Weight 900 mm 600 mm 500 mm 26 kg 53

54 TABLE SAWING Masonry saw tbe350 Cutting depths up to 110 mm Swivelling saw head allows 45 mitre cuts to be made sawing Two robust castors provide optimum manoeuvrability at the deployment location Uncompromising price/performance ratio Clean cutting thanks to solid saw table with non-slip surface Mitre cuts are child's play to make using the swivelling saw head Continuous tool cooling and minimal amount of service work due to water pump location that prevents soiling Problem-free transport thanks to removable table feet Maximum safety due to centrally located emergency stop switch High flexibility due to many adjusting and usage options Included angle stop for cuts from 30 to

55 TABLE SAWING Technical data Saw blade Max. cutting depth Max. saw blade Ø Cutting length Saw blade speed Bore Ø 110 mm 350 mm 600 mm /min 25.4 mm System & Accessories Masonry saw TBE Masonry saw TBE350 / 230 V Masonry saw TBE350 / 110 V Drive Drive/motor Output Standard voltage/frequency Optional voltage/frequency Engine cooling Saw blade drive Electric 2.2 kw 230 V / 50 Hz 110 V / 60 Hz Air cooling Direct Design Infinitely adjustable cutting depths Angle cutting function (angle stop) Mitre cutting function (swivelling saw head) Cap cutting function Water tank made from powder-coated steel Electric water pump Dismantlable Dimensions & Weight Length Width Height Weight 1140 mm 640 mm 1230 mm 79 kg sawing 55

56 TABLE SAWING Masonry saw tme650 Cutting depths up to 270 mm Pull-out water tank makes cleaning work easier sawing Stable, balanced transportation hook makes problemfree crane transport possible Maximum stability and loadability due to torsionally strong steel chassis Clean cuts thanks to precise saw table guide made from stainless steel Continuous tool cooling and minimal amount of service work due to water pump location that prevents soiling Problem-free, safe transport thanks to central crane hook and fork lift guides Simple positioning of machine at deployment location using building site-compatible steering roller Quick and easy blade installation using intelligent blade guard construction Cleaning is simple due to pull-out, robust water tank Maximum safety due to centrally located emergency stop switch High flexibility due to many adjusting and usage options Precise mitre cuts thanks to mitre stop 56

57 TABLE SAWING Technical data Saw blade Max. cutting depth Max. saw blade Ø Cutting length Saw blade speed Bore Ø Carrier Ø Reference circle Ø 270 mm 700 mm 600 mm /min 60 mm 11.5 mm 120 mm System & Accessories Masonry saw TME Masonry saw TME650 / 400 V Accessories Mitre stop (Jolly table) Drive Drive / motor Output Voltage/frequency Engine cooling Saw blade drive Electric 5.5 kw 400 V / 50 Hz Air cooling Direct Design Infinitely adjustable cutting depths Angle cutting function (angle stop) Mitre cutting function (optional mitre stop) Transport hook and fork lift guides Pull-out steel water tank Electric water pump Dimensions & Weight Length Width Height Weight 1470 mm 910 mm 1350 mm 215 kg sawing 57

58 TABLE SAWING Masonry saw tme900 Cutting depths up to 380 mm Large cutting depths of up to 380 mm possible (with saw blade Ø 1,000 mm) sawing Precise mitre cuts thanks to mitre stop Maximum stability and loadability due to torsionally strong steel chassis Clean cuts thanks to precise saw table guide made from stainless steel Continuous tool cooling due to water pump location that prevents soiling Service work minimised by low-maintenance saw blade drive via a gearbox Problem-free, safe transport thanks to central crane hook and fork lift guides Simple positioning of machine at deployment location using building site-compatible steering roller Quick and easy blade installation using intelligent blade guard construction Cleaning is simple due to pull-out, robust water tank Maximum safety due to centrally located emergency stop switch High flexibility due to many adjusting and usage options Forklift truck guides for simple and safe transport 58

59 TABLE SAWING Technical data Sägeblatt Max. cutting depth Max. saw blade Ø Cutting length Saw blade speed Bore Ø Carrier Ø Reference circle Ø 380 mm 1000 mm 660 mm 910 1/min 60 mm 11.5 mm 120 mm System & Accessories Masonry saw TME Masonry saw TME900 / 400 V Accessories Mitre stop (Jolly table) Drive Drive / motor Output Voltage/frequency Engine cooling Saw blade drive Electric 7.5 kw 400 V / 50 Hz Air cooling Via gears Design Infinitely adjustable cutting depths Angle cutting function (angle stop) Mitre cutting function (optional mitre stop) Transport hook and fork lift guides Plastic water tank (pull-out) Electric water pump Dimensions & Weight Length Width Height Weight 1800 mm 1030 mm 1500 mm 324 kg sawing 59

60

61 Floor sawing Floor saw blades 62 Machines 70

62 DIAMOND FLOOR SAWS premium Quality tools for maximum performance and economic efficiency Decades of experience in the production and application of diamond floor saws and machines give TYROLIT the edge in the marketplace. As a result our products can be seen as innovative solutions for large-scale projects while remaining cost-effective for everyday construction site use. sawing TYROLIT diamond floor saws are designed to work flawlessly with TYROLIT Hydrostress machines as well as all standard floor saws. Exceptional and consistent cutting performance in combination with a long service life Universal use Innovative diamond segment design Quiet when working on reinforced concrete Clean cutting edges Large range: diameters from mm in various segment widths TGD -Technology TYROLIT GRAIN DISTRIBUTION ensures a constant and high cutting performance due to optimum grain distribution. basic Quality tools for universal use Good cutting performance and service life Universal use SERVICE Bores and turning holes for special machines available on request INFORMATION / RECOMMENDATIONS Optimum application conditions / peripheral speed Asphalt m/s Old concrete Soft aggregates with little reinforcement m/s Old concrete Hard aggregates m/s Green concrete m/s The safety and operating instructions sent with the machine must be observed at all times when using floor saws. The safety manual will be sent to you on request. 62

63 Recommendation Guide FLOOR SAWING Cured concrete Asphalt Green concrete Industrial floor Quality line Premium Basic Premium Basic Premium Specification Floor saw 5 10 kw FSL -C TGD FSM -C TGD FSC dcu FSL -A FSA dca FSL -G4 FSM -G4 DCA+C 2in kw kw sawing Material surcharge Soft Medium/hard Very hard Reinforced concrete Catalogue page: Main application Additional application Type indication FS = Floor saw L = Low Power C = Concrete M = Medium Power A = Asphalt G = Green concrete 63

64 Floor sawing FLOOR SAWS FOR CURED CONCRETE Suitable for repairing, breaking-up and demolishing roads, motorways, airports, bridges and factory buildings as well as removing damaged concrete slabs and breaking through stonework up to 50 cm thick. The tools boast an extremely high cutting rate, very long service life and a low cutting pressure to protect the machine. Premium in tgd -Technology sawing FSL -C Machines up to 15 kw soft to very hard concrete aggregate Details: Laser-welded up to a diameter of 1200 mm. Special segment shape to guard against steel core wear in the contact zone (undercutting-effect) Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height C77W C77W C77W C77W C77W C77W C77W C77W C77W C77W C77W C77W C77W

65 Floor sawing FSM -C Machines up to 25 kw hydr. up to 50 kw, soft to very hard concrete aggregate Details: Laser-welded up to a diameter of 1200 mm. Special segment shape to guard against steel core wear in the contact zone (undercutting-effect) Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height C77W C77W C77W C77W C77W C77W C77W C77W C77W C77W C77W C77W C77W C77W Premium FSC Machines up to 15 kw soft to very hard concrete aggregate sawing Details: Laser-welded up to a diameter of 600 mm. Holes for easy measurement of the (remaining) segment height. Blades with a bore of 35 mm are supplied with a reduction bush mm Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height C7W C7W C7W C7W C7W C7W C C basic dcu Machines up to 15 kw soft to very hard concrete aggregate Details: All tools are laser-welded. Also suitable for petrol saws Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height C3W C3W C3W C3W

66 Floor sawing Floor SAWS FOR ASPHALT Suitable for repairing asphalt road surfaces, installation work (cables, conduits, etc.) as well as removing damaged asphalt surfaces up to a thickness of 50 cm. The tools boast an extremely high cutting rate, very long lifetime and a low cutting pressure to protect the machine. Premium sawing FSL -A Machines up to 25 kw soft to very hard concrete aggregate Details: Laser-welded up to a diameter of 600 mm. Equipped with protective segments to guard against steel core wear in the contact zone (undercutting-effect). Reduction bush mm is supplied with saw blades with 35 mm bore. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height C7SW C7SW C7SW C7SW C7SW C7SW C7SW C1S C1S C1S C1S C1S Premium FSA Machines up to 15 kw soft to very hard concrete aggregate Details: Laser-welded up to a diameter of 600 mm. Equipped with protective segments to guard against steel core wear in the contact zone (undercutting-effect). Blades with a bore of 35 mm are supplied with a reduction bush mm. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height C7SW C7SW C7SW C7SW C7SW C7SW C1S C1S

67 Floor sawing basic dca Machines up to 15 kw soft to very hard concrete aggregate Details: All tools are laser-welded. Equipped with protective segments to guard against steel core wear in the contact zone (undercutting-effect). Also suitable for petrol saws. Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height C1SW C1SW C1SW C1SW sawing 67

68 Floor sawing FLAT SAWS FOR GREEN CONCRETE Suitable for cutting expansion joints. Tools for larger cutting depths are available on request. A large range of products ensures the optimum tool for varying construction site requirements in terms of concrete quality, maturity and choice of machine. The tools boast an extremely high cutting rate, very long lifetime and a low cutting pressure to protect the machine. Premium sawing FSL -G4 Machines up to 15 kw soft to very hard concrete aggregate Details: All diameters are laser-welded. Equipped with protective segments to guard against steel core wear in the contact zone (undercutting-effect). Very clean groove edges, cuts extremely fast Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height C73SW 300 2,4 25, C73SW ,4 11 FSM -G4 Machines up to 25 kw soft to very hard concrete aggregate Details: All diameters are laser-welded. Equipped with protective segments to guard against steel core wear in the contact zone (undercutting-effect). Very clean groove edges, cuts extremely fast Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height C73SW 300 2,4 25, C73SW ,

69 Floor sawing Premium DCA+C 2in1 Machines up to 15 kw soft to very hard concrete aggregate Application: Especially designed for cutting asphalt and green concrete. Also suitable for cured concrete. Details: All diameters are laser-welded. Equipped with protective segments to guard against steel core wear in the contact zone (undercutting-effect). Also suitable for petrol saws Type No. Shape Ø (mm) Width (mm) Bore (mm) Segment height C73SW 300 2, C73SW ,4 10 sawing 69

70 Floor sawing FLOOR SAW fsg513 Cutting depths up to 170 mm User friendly depth of cut setting and simple speed control sawing Optimized centre of gravity over the cutting shaft Excellent cutting performance due to intelligent weight distribution Easy handling due to ergonomically arranged operating elements High load resistance and vibration reduction thanks to robust, high quality chassis Increased flexibility due to left and right hand cutting functions as well as corner flush cutting function Problem free and safe transport by means of a balanced transport hook Optimum tool cooling using reliable water supply Service friendly machine construction Reliable Honda petrol engine with cyclone filter Precise cutting guide using a standard cut indicator Maximum safety by using a centrally positioned emergency stop switch and integrated brake Universal operation with left and right cutting function 70

71 Floor sawing Technical data Saw blade Max. cutting depth Max. saw blade Ø Saw blade speed Bore Ø Carrier Ø Reference circle Ø Drive Drive/motor Type Power Fuel Fuel tank Engine cooling Feed Blade drive 170 mm 450 mm /min 25.4 mm 11.5 mm 57.4 mm Petrol Honda 8.2 kw / 11 HP Lead free 6.1 l Air cooling Manual Via V-belt System & Accessories Floor saw FSG Floor saw FSG513 incl. water tank kit Floor saw FSG513 Accessories Water tank kit (water tank holder, water tank, hook for transport) Design Manual, cutting depth adjustment via spindle Cutting depth indicator Tool cooling using water fork Left and right hand cutting function Flush corner cut function 25 l water tank sawing Dimensions & Weight Length Width Height Weight 1136 mm 578 mm 1016 mm 113 kg 71

72 FLOOR SAWING FLOOR SAW fsg620 Cutting depths up to 230 mm Easy handling due to clearly arranged control panel sawing Controlled working thanks to digital operating hours counter and reliable petrol gauge Convenient operation using hydraulic feed drive Excellent cutting performance due to intelligent weight distribution Additional flexibility due to left and right cutting function Problem-free, safe transport using sturdy transport hooks Easy, smooth cutting depth adjustment using precise and protected spindle Maximum safety due to centrally located emergency stop switch and integrated brake Reliable, easy to maintain Honda petrol motor Precise cut guidance by standard cut indicator Optional fresh concrete set Blade guard side change possible with a few manual operations 72

73 FLOOR SAWING Technical data Saw blade Max. cutting depth Max. saw blade Ø Saw blade speed Bore Ø Carrier Ø Reference circle Ø 230 mm 600 mm /min 25.4 mm 11.5 mm 57.4 mm System & Accessories Floor saw FSG Floor saw FSG620 Accessories Green concrete kit with 350 mm blade guard and transformation set (3000 rpm) Drive Drive/motor Type Output Fuel Fuel tank Engine cooling Feed Blade drive Feed speed Petrol Honda 13 kw / 18 PS Lead fee 7.6 l Air cooling Hydraulic Via V-belt 0-24 m/min Design Manual, stepless cut depth setting via a spindle Tool cooling using water fork Left/right cutting function 28 l water tank sawing Dimensions & Weight Length Width Height Weight 840 mm 580 mm 1030 mm 184 kg 73

74 Floor sawing FLOOR SAW hfs811 Cutting depths up to 230 mm Transmission gearing guarantees optimum cutting speeds sawing Easy loading and transportation oft he machine by dismantling into individual parts Maximum mobility due to cleverly devised modular design Optimum suitability for deployment locations that are difficult to access Quick and easy change from left to right cutting Smooth cutting depth adjustment using precise and protected spindle Maximum safety due to centrally located emergency stop switch and integrated brake Precise cut guidance by standard cut indicator Cleverly devised transport system makes the equipment easier to use, particularly indoors 74

75 Floor sawing Technical data Saw blade Max. cutting depth Max. saw blade Ø Saw blade speed Bore Ø Carrier Ø Reference circle Ø 320 mm 800 mm /min 25.4 mm 11.5 mm 57.4 mm System Floor saw HFS Floor saw HFS811 Drive Drive/motor Output Voltage/frequency Engine cooling Feed Blade drive Electric 7.5 kw 400 V / 50 Hz Air cooling Manual Via V-belt Design Manual, stepless cut depth setting via a spindle Cutting depth indicator Tool cooling using flange Left/right cutting function Corner flush cutting function Dimensions & Weight Length 1100 mm Width 600 mm Height 980 mm Weight 158 kg sawing 75

76 Floor sawing FLOOR SAW fsd930 Cutting depths up to 350 mm Easy, controlled working thanks to clearly arranged control panel sawing Water regulation for optimum tool cooling, and useful lighting always close by High productivity and service life due to well-tried and extremely robust design Excellent cutting performance due to intelligent weight distribution Convenient, ergonomic operation using hydraulic feed drive and electro-hydraulic cutting depth adjustment Additional flexibility due to left and right cutting function and corner flush cutting function Problem-free, safe transport using sturdy transport hooks Service-friendly machine design Maximum safety due to centrally located emergency stop switch and integrated brake Precise cut guidance from standard cut indicator at front and rear Optionally with diesel particle filter and fresh concrete set Machine is exactly aligned using cut indicator 76

77 Floor sawing Technical data Saw blade Max. cutting depth Max. saw blade Ø Saw blade speed Bore Ø Carrier Ø Reference circle Ø 350 mm 900 mm /min 25.4 mm 11.5 mm 57.4 mm System & Accessories Floor saw FSD Floor saw FSD930 Accessories Green concrete kit with 450 mm blade guard and transformation set (2300 rpm) Drive Drive/motor Type Output Fuel Fuel tank Engine cooling Feed Blade drive Feed speed Diesel Deutz 22 kw / 30 HP Diesel 22.8 l Air cooling Hydraulic Via V-belt 0-61 m/min. Design Electro-hydraulic cutting depth adjustment Cutting depth indicator Tool cooling using water fork Left/right cutting function Corner flush cutting function sawing Dimensions & Weight Length Width Height Weight 1170 mm 820 mm 1250 mm 655 kg 77

78

79 FLOOR GRINDING Machines 80 Tools 91

80 Floor grinder and dust collection system premium Quality tools for maximum performance and economic efficiency The new TYROLIT Hydrostress PREMIUM floor grinders and dust collection systems not only produce impressive grinding performance and perfect results, they were designed around the user. grinding Easy Ergonomic controls 1 fixed speed Patented quick tool change system Easy to maintain construction Effort-saving Low vibration and noise levels Reduced side forces Dust free Floating cover Powerful and reliable dust collection system Flexible Detachable machine parts 1- and 3-phase models 80

81 System benefits floor grinder Easy handling thanks to ergonomic controls, fixed speed as well as low noise and vibration levels Fatigue-proof working and reduction of side forces because of outstanding machine balance Maximum durability and load capacity due to very robust construction Impressive mobility as well as trouble-free transportation thanks to detachable machine parts Timesaving patented quick tool fixing system Dust-free operation because of floating cover in combination with reliable dust collection system Floor grinder FGE270 FGE400 Increased productivity and grinding performance due to single-head grinding principle Floor grinder FGE450 FGE530 Perfectly smooth and economical grinding results thanks to planetary drive system grinding System benefits dust collection Convincing performance thanks to efficient power transfer and reliable filter system Simple, user-friendly handling due to easy accessible controls, low noise level and antistatic hose Intelligent change of dust bags via proven longopack system 81

82 FLOOR GRINDING FLOOR GRINDER fge270 1-Phase, max. grinding width 270 mm Plug and play connect machine to power supply and start grinding immediately grinding Trouble-free transportation due to detachable machine parts no tools needed Increased productivity and grinding performance due to single-head grinding principle Easy handling thanks to ergonomic controls, fixed speed as well as low noise and vibration levels Fatigue-proof working and reduction of side forces because of outstanding machine balance Maximum durability and load capacity due to very robust construction Impressive mobility as well as trouble-free transportation thanks to detachable machine parts Timesaving patented quick tool fixing system Dust-free operation because of floating cover in combination with reliable dust collection system 82

83 FLOOR GRINDING Technical data Max. grinding width Grinding disc width Grinding disc speed Grinding pressure 270 mm 1 x 270 mm 960 1/min 34 kg System & Accessories Floor grinder FGE Floor Grinder FGE V (50 Hz) Floor Grinder FGE V (50 Hz) Floor Grinder FGE V (60 Hz) Floor Grinder FGE270 Edge-Kit attached Design 1 Grinding head Direct drive Detachable machine parts Accessories Dust system VCE2500D 230 V Dust system VCE2500D 110 V Edge Kit Drive Drive/motor Type Power Voltage / Frequency Voltage / Frequency optional Current Current optional Electric Busck 1.5 kw 230 V / 50 Hz 110 V / 50 Hz 230 V / 60 Hz 8.3 A 17.5 A 8.3 A Tools Set-heavy removal GT0 (9 x single segment) Set-removal GT1 (9 x single segment) Set-removal GT1 (9 x double segment) Set-rough grinding GT2 (9 x single segment) Set-rough grinding GT2 (9 x double segment) Set-smooth grinding GT3 (9 x single segment) Set-smooth grinding GT3 (9 x double segment) Dimensions & Weight Length Width Height Weight Weight grinding head 517 mm 370 mm 1245 mm 53 kg 37 kg grinding 83

84 FLOOR GRINDING FLOOR GRINDER fge400 3-phases, max. grinding width 400 mm The single grinding head principle guarantees an outstanding grinding performance grinding Dust-free operation via intelligent collection system Increased productivity and grinding performance due to single-head grinding principle Easy handling thanks to ergonomic controls, fixed speed as well as low noise and vibration levels Fatigue-proof working and reduction of side forces because of outstanding machine balance Maximum durability and load capacity due to very robust construction Impressive mobility as well as trouble-free transportation thanks to detachable machine parts Timesaving patented quick tool fixing system Dust-free operation because of floating cover in combination with reliable dust collection system Reduction of service and maintenance thanks to robust components and protected belts 84

85 FLOOR GRINDING Technical data Max. grinding width Grinding disc width Grinding disc speed Grinding pressure 400 mm 1 x 400 mm /min 47 kg System & Accessories Floor grinder FGE Floor grinder FGE V (50 Hz) Accessories Dust collection system VCE4000D 400V (50 Hz) Design 1 Grinding head Direct drive Detachable machine parts Drive Drive/motor Type Power Voltage / Frequency Current Electric Busck 4 kw 400 V / 50 Hz 8.2 A Tools Set-heavy removal GT0 (9 x single segment) Set-removal GT1 (9 x single segment) Set-removal GT1 (9 x double segment) Set-rough grinding GT2 (9 x single segment) Set-rough grinding GT2 (9 x double segment) Set-smooth grinding GT3 (9 x single segment) Set-smooth grinding GT3 (9 x double segment) Dimensions & Weight Length Width Height Weight Weight grinding head 685 mm 480 mm 1300 mm 78 kg 50 kg grinding 85

86 FLOOR GRINDING FLOOR GRINDER fge450 1-phase, max. grinding width 450 mm 3 grinding discs and 1 counter rotating grinding head guarantee a smooth grinding result grinding The floating cover simplifies the handling and improves the dust collection Perfectly smooth and economical grinding results thanks to planetary drive system stable control elements Easy handling thanks to ergonomic controls, fixed speed as well as low noise and vibration levels Fatigue-proof working and reduction of side forces because of outstanding machine balance Maximum durability and load capacity due to very robust construction Impressive mobility as well as trouble-free transportation thanks to detachable machine parts Timesaving patented quick tool fixing system Dust-free operation because of floating cover in combination with reliable dust collection system Ergonomic designed and adjustable controls 86

87 FLOOR GRINDING Technical data Max. grinding width Grinding disc width Grinding disc speed Grinding pressure Design 3 Grinding discs Planetery drive system (belt) Detachable machine parts Drive Drive/motor Type Power Voltage / Frequency Voltage / Frequency optional Current Current optional 450 mm 3 x 180 mm 480 1/min 63 kg Electric Busck 1.5 kw 230 V / 50 Hz 110 V / 50 Hz 230 V / 60 Hz 8.3 A 17.5 A 8.3 A System & Accessories Floor grinder FGE Floor grinder FGE V (50 Hz) Floor grinder FGE V (50 Hz) Floor grinder FGE V (60 HZ) Accessories Dust system VCE2500D 230 V Dust system VCE2500D 110 V Tools Set-heavy removal GT0 (9 x single segment) Set-removal GT1 (9 x single segment) Set-removal GT1 (9 x double segment) Set-rough grinding GT2 (9 x single segment) Set-rough grinding GT2 (9 x double segment) Set-smooth grinding GT3 (9 x single segment) Set-smooth grinding GT3 (9 x double segment) Dimensions & Weight Length Width Height Weight Weight grinding head 705 mm 490 mm 1305 mm 95 kg 68 kg grinding 87

88 FLOOR GRINDING FLOOR GRINDER fge530 3-phases, max. grinding width 530 mm High load capacity thanks to robust design grinding The powerful motor allows the efficient processing of larger surfaces Perfectly smooth and economical grinding results thanks to planetary drive system Easy handling thanks to ergonomic controls, fixed speed as well as low noise and vibration levels Fatigue-proof working and reduction of side forces because of outstanding machine balance Maximum durability and load capacity due to very robust construction Impressive mobility as well as trouble-free transportation thanks to detachable machine parts Timesaving patented quick tool fixing system Dust-free operation because of floating cover in combination with reliable dust collection system Time-saving, easy and secure change of tools due to patented tool quick fixing system 88

89 FLOOR GRINDING Technical data Max. grinding width Grinding disc width Grinding disc speed Grinding pressure 530 mm 3 x 230 mm 715 1/min 94.7 kg System & Accessories Floor grinder FGE Floor grinder FGE V (50 Hz) Accessories Dust collection system VCE4000D 400V (50 Hz) Design 3 Grinding discs Planetery drive system (belt) Detachable machine parts Drive Drive/motor Type Power Voltage / Frequency Current Electric Busck 4 kw 400 V / 50 Hz 8.2 A Tools Set-heavy removal GT0 (9 x single segment) Set-removal GT1 (9 x single segment) Set-removal GT1 (9 x double segment) Set-rough grinding GT2 (9 x single segment) Set-rough grinding GT2 (9 x double segment) Set-smooth grinding GT3 (9 x single segment) Set-smooth grinding GT3 (9 x double segment) Dimensions & Weight Length Width Height Weight Weight grinding head 790 mm 570 mm 1310 mm 131 kg 102 kg grinding 89

90 FLOOR GRINDING Dust collection system vce2500d Dust collection system vce4000d grinding Technical data Specifications Power 2.2 kw Voltage / Frequency 230 V / 50 Hz (110 V / 50 Hz) Current 9.2 A (18.4 A) Max. theoretical air flow 375 m3/h (345 m3/h) Application Dry Technical data Specifications Power Voltage / Frequency Current Max. theoretical air flow Application 4 kw V / 50 Hz 9 A 420 m3/h Dry Dimensions & Weight Dimensions & Weight Length 840 mm Length 1065 mm Width 585 mm Width 720 mm Height mm Height 1540 mm Weight 56 kg Weight 169 kg Dust collection system CVE2500D Dust collection system VCE2500D 230 V Dust collection system VCE2500D 110 V Dust collection system CVE4000D Dust collection system VCE4000D 400 V (50 Hz) 90

91 FLOOR GRINDING Tools Complete system solutions for perfect grinding of concrete floors and for removing coatings. System components in graded grain variations can be mixed easily and flexibly depending on the surface: for rough as well as for fine grinding applications. Tools can be used universally on all of our floor grinders. The patented quick tool fixing system allows fast mounting or changing. Heavy removal GT0 For removing of extremely tough coatings (epoxy, thick glue, paint, etc.) Removal GT1 For removing coatings (epoxy, adhesives, lacquers, paintings) Rough grinding GT2 For rough grinding applications (leveling or preparations to apply new floor coverings) Fine grinding GT3 For fine grinding applications grinding Tools Set-heavy removal GT0 (9 x single segment) Set-removal GT1 (9 x single segment) Set-removal GT1 (9 x double segment) Set-rough grinding GT2 (9 x single segment) Set-rough grinding GT2 (9 x double segment) Set-smooth grinding GT3 (9 x single segment) Set-smooth grinding GT3 (9 x double segment) 91

92

93 Core drilling Wet drill bits 94 Dry drill bits 104 Core drilling systems 110

94 DIAMOND WET DRILL BITS premium QUALITY TOOLS FOR MAXIMUM PERFORMANCE AND ECONOMIC EFFICIENCY Exceptional and consistent drilling speed, especially on reinforcement and in difficult application conditions. Long life performance TGD -Technology for a constant high level of performance due to optimum distribution of grain Universal use Innovative diamond segment design Smooth running on reinforcement Easy centering of drill bits and optimum drilling performance from the very start Easy core removal Consistent quality for safety and reliability TGD -Technology TYROLIT GRAIN DISTRIBUTION ensures a constant and high cutting performance due to optimum grain distribution. standard QUALITY TOOLS FOR EVERYDAY USE drilling Excellent drilling performance, tailored to meet everyday needs Universal use Very simple centering and drilling with TYROLIT roof segments Lasting quality and safety SERVICE Products for concrete (asphalt, masonry, steel and special applications on request) Mountings and connection threads available to comply with local standards and tailored to suit all types of motors (electric, hydraulic) Perfect system solution in conjunction with TYROLIT Hydrostress drill motors and drill rigs Extensive range of accessories available Special dimensions and individual solutions available on request We will be pleased to provide technical support and system solutions for special construction sites INFORMATION / RECOMMENDATIONS Highest levels of performance at peripheral speeds of 2 3 m/s on concrete ( m/s on reinforced concrete, m/s on very abrasive materials) For core drills with a diameter of 450 mm or more, we recommend to use the drill flange GR-F. The core drill program with GR-F flange is available on request. The correct drill rig mounting is essential The correct coolant quantity is also important for the optimum drilling performance ( milky consistency of the water) The machine safety and user instructions must be read and understood before starting work. The drilling safety manual will be sent to you on request 94

95 SELECTING THE CORRECT CORE DRILL BIT 4 kw Motor performance 3 kw 2 kw CDL CDM - abrasive Material abrasive+ SPEED RECOMMENDATIONS Diameter RPM Drive Power Concrete (2 3 m/s) mm min 1 kw drilling

96 Core drilling Reinforced concrete Decades of experience in the production and application of core drill bits, rigs and motors give TYROLIT the edge in the marketplace. As a result our products can be viewed as innovative solutions for large-scale projects while remaining cost-effective for everyday construction site use. TYROLIT core drills are especially suited for drilling reinforced or non-reinforced concrete. Can be operated on a drill rig or by hand. TYROLIT core drill bits are designed to work flawlessly with TYROLIT Hydrostress machines. Premium In TGD -Technology (from ø 82 mm) CDL Machines up to 3 kw soft to medium hard concrete aggregate Details: Quality tools for the most demanding applications and maximum economic efficiency. Excellent and consistent performance, universal use and smooth core removal. Segmented drills (Shape: HOHL1) with Diameter from 82 mm with TGD -Technology and new segment height of 11.3 mm. Laser-welded segments up to diameter 250 mm for highest safety. drilling TYPE NO. SHAPE ø LENGTH SEGMENT HEIGHT CONNECTION HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL1D /4'' HOHL1D /4'' HOHL1D PIXIE HOHL1D /4'' HOHL1D /4'' HOHL1D PIXIE HOHL1D /4'' HOHL1D /4'' HOHL1D PIXIE HOHL /4'' HOHL PIXIE HOHL /4'' HOHL PIXIE 96

97 Core drilling CDL Machines up to 3 kw soft to medium hard concrete aggregate TYPE NO. SHAPE ø LENGTH SEGMENT HEIGHT CONNECTION HOHL /4'' HOHL PIXIE HOHL /4'' HOHL /4'' HOHL PIXIE HOHL /4'' HOHL PIXIE HOHL /4'' HOHL /4'' HOHL PIXIE HOHL /4'' HOHL PIXIE HOHL /4'' HOHL PIXIE HOHL /4'' HOHL PIXIE HOHL /4'' HOHL PIXIE HOHL /4'' HOHL PIXIE HOHL /4'' HOHL PIXIE HOHL /4'' HOHL /4'' HOHL PIXIE HOHL /4'' HOHL /4'' HOHL /4'' HOHL /4'' HOHL /4'' drilling 97

98 Core drilling Premium In TGD -Technology (from ø 82 mm) Cdm Machines up to 3 kw medium to hard concrete aggregate Details: Quality tools for the most demanding applications and maximum economic efficiency. Excellent and consistent performance, universal use and smooth core removal. Segmented drills (Shape: HOHL1) with Diameter from 82 mm with TGD -Technology and new segment height of 11.3 mm. Laser-welded segments up to diameter 250 mm for highest safety. TYPE NO. SHAPE ø LENGTH SEGMENT HEIGHT CONNECTION drilling HOHL1D /4'' HOHL1D /4'' HOHL1D PIXIE HOHL1D /4'' HOHL1D /4'' HOHL1D PIXIE HOHL1D /4'' HOHL1D /4'' HOHL1D PIXIE HOHL /4'' HOHL PIXIE HOHL /4'' HOHL PIXIE HOHL /4'' HOHL PIXIE HOHL /4'' HOHL /4'' HOHL PIXIE HOHL /4'' HOHL PIXIE HOHL /4'' HOHL /4'' HOHL PIXIE HOHL /4'' HOHL PIXIE HOHL /4'' HOHL PIXIE HOHL /4'' HOHL PIXIE HOHL /4'' HOHL PIXIE HOHL /4'' HOHL PIXIE HOHL /4'' HOHL PIXIE HOHL /4'' HOHL /4'' HOHL PIXIE HOHL /4'' HOHL /4'' HOHL /4'' HOHL /4'' HOHL /4'' 98

99 Core drilling standard Cdl Machines up to 3 kw soft to medium hard concrete aggregate Details: Excellent drilling performance, tailored to meet everyday needs. An impressive balance between drilling speed and long coring life. Universal use, lasting quality.laser-welded segments up to diameter 250 mm for highest safety. TYPE NO. SHAPE ø LENGTH SEGMENT HEIGHT CONNECTION HOHL R1/2" HOHL R1/2" HOHL1D /4" HOHL1D /4" HOHL1D /4" HOHL1D /4" HOHL1D /4" HOHL1D /4" HOHL1D /4" HOHL1D /4" HOHL1D /4" HOHL1D /4" HOHL1D /4" HOHL1D /4" HOHL1D /4" HOHL1D /4" HOHL1D /4" HOHL1D /4" HOHL1D /4" drilling 99

100 Core drilling standard Cdm Machines up to 3 kw medium to hard concrete aggregate Details: Excellent drilling performance, tailored to meet everyday needs. An impressive balance between drilling speed and long coring life. Universal use, reliable quality. Laser-welded segments up to diameter 250 mm for highest safety. TYPE NO. SHAPE ø LENGTH SEGMENT HEIGHT CONNECTION HOHL1D /4" HOHL1D PIXIE HOHL1D /4" HOHL1D /4" HOHL1D /4" HOHL1D /4" HOHL1D PIXIE HOHL1D /4" HOHL1D /4" HOHL1D PIXIE HOHL1D /4" HOHL1D /4" HOHL1D PIXIE HOHL1D /4" HOHL1D /4" HOHL1D /4" HOHL1D /4" HOHL1D PIXIE HOHL1D /4" HOHL1D PIXIE HOHL1D /4" HOHL1D PIXIE drilling HOHL1D /4" HOHL1D /4" HOHL1D PIXIE HOHL1D /4" HOHL1D PIXIE HOHL1D /4" HOHL1D PIXIE HOHL1D /4" HOHL1D /4" HOHL1D /4" 100

101 Core drilling standard Cdm thin-walled medium to hard concrete aggregate Details: Excellent drilling performance, tailored to meet everyday needs. An impressive balance between drilling speed and long coring life. Universal use, reliable quality. 2.0 mm segment width up to diameter 121 mm and 2.5 segment width from diameter 131 mm. TYPE NO. SHAPE ø LENGTH SEGMENT HEIGHT CONNECTION HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" HOHL R1/2" drilling 101

102 Core drilling WET DRILL BITS ACCESSORIES Adaptor TYPE NO. SHAPE CONNECTION 1 CONNECTION ADAPT 11/4" F R1/2" F ADAPT R1/2" M 11/4" M ADAPT HT 1,5 F 11/4" M ADAPT HT 2 F 11/4" M ADAPT R1/2" M ADAPT 11/4" F 3-LOCH Sharpening plates TYPEN NR. FORM LENGTH HEIGHT WIDTH SP SP SP Brazing magnets TYPE NO. SHAPE LENGTH DIMENSION 1 DIMENSION HMAG 56 0, HMAG 56 0,5 1,25 drilling Extensions TYPE NO. SHAPE LENGTH CONNECTION HVERL 100 R1/2" HVERL /4" HVERL 200 R1/2" HVERL /4" HVERL 300 R1/2" HVERL /4" HVERL 400 R1/2" HVERL /4" HVERL 500 R1/2" HVERL /4" Water liners TYPE NO. SHAPE CONNECTION WSPB SW WSPB 11/4" WSPB R1/2" 102

103 Core drilling drilling 103

104 DIAMOND DRY DRILL BITS premium QUALITY TOOLS FOR MAXIMUM PERFORMANCE AND ECONOMIC EFFICIENCY Our patented production method ensures a significant reduction of weight, notably shorter drilling times, less working pressure and less formation of dust while drilling Best tool for setting plug sockets and distribution boxes as well as for minor breakthroughs The usable length of 70 mm has been especially designed for setting plug sockets and distributor boxes Drills of 150 mm length widen the range of applications: By using a centering shaft breakthroughs in walls with a thickness of up to 30 cm may be set An industrial vacuum cleaner may be connected for 100% dust extraction Drilling of slightly reinforced concrete can be carried out easily drilling SERVICE Whole product range ex stock From a diameter of 91 mm onwards an additional distance washer is included for optional use of a vacuum-suction hood. INFORMATION / RECOMMENDATIONS For use with drilling motors within the range of 1,000-2,000 W with or without soft impact Do not use a drill hammer as it would destroy the tool Observe the safety and user instructions shipped with the tool On request these safety instructions may also be sent separately 104

105 SELECTING THE SUITABLE DRY DRILL BIT DIAMETER 82 mm 91 mm REVOLUTIONS PER MINUTE (RPM) RPM RPM Drywall, plasterboard Cellular concrete Plastic tubes (PVC, PP, PE) Soft fire-resistant bricks Sandstone, porous natural stone Tiles Roofing tiles Clinkers Fine stoneware Soft sand-lime bricks Bricks Lightweight concrete slabs Woodchip-concrete blocks and slabs Firebricks Concrete blocks Hard sand-lime bricks Terazzo Concrete Concrete slightly reinforced Without soft impact Soft impact recommended (no drill hammer!) Soft impact required (no drill hammer!) drilling 105

106 Core drilling DRY DRILL BITS In combination with the TYROLIT drill motor DME18SD (1.8 kw) you are equipped with a perfect dry drilling system. Through openings in the lid, it is possible to connect an industrial vacuum cleaner and to extract up-to 100% of the dust created during use. This ensures a cleaner working environment and helps you to minimize additional labour time for cleaning. Premium DDL The recently developed Premium dry core drill bit is very appealing in many ways. Our patented production method of the only 3 mm wide segments ensures a significant reduction of weight, notably shorter drilling times, less working pressure and less formation of dust while drilling. Type No. Shape Ø (mm) Width (mm) Connection (mm) Segment height HOHLT M HOHLT M HOHLT M HOHLT M HOHLT M HOHLT M HOHLT M HOHLT M HOHLT M16 9 drilling HOHLT M HOHLT M HOHLT M HOHLT M HOHLT M HOHLT M HOHLT M HOHLT M HOHLT M

107 Core drilling standard DDL Quality tools for daily use, impressive performance and coring life, reliable quality. Type No. Shape Ø (mm) Width (mm) Connection (mm) Segment height HOHLT M16 6, HOHLT M16 6, HOHLT M16 6, HOHLT M16 6, HOHLT M16 6, HOHLT M16 6, HOHLT M16 6, HOHLT M16 6, HOHLT M16 6, HOHLT M16 6, HOHLT M16 6, HOHLT M16 6, HOHLT M16 6, HOHLT M16 6, HOHLT M16 6,5 basic DDL The DDL dry core drill is a perfect tool for electrical and sanitary installation work e.g. for switches and branching sockets Type No. Shape Ø (mm) Width (mm) Connection (mm) Segment height HOHLT M16 6, HOHLT M16 6,5 drilling 107

108 Core drilling ACCESSORIES FOR DRY CORE DRILLS ELABORATE ACCESSORIES FOR OPTIMUM RESULTS Accessories for TYROLIT PREMIUM and BASIC dry core drills guarantee optimum results on all types of drill motors with and without soft impact. Connections for all drill motors Adaptor fits all common machines with and without soft impact. Core drill bit connection: M16 Compact and universally applicable dust extraction system Dust extraction adaptor fits all drilling diameters Adaptor Type No. Machine connection Application Accessories Type No. Description Application /8" Pilot drill SDS Centering spike 120 mm Basic core drill Premium core drill NL 70 mm WS12 Pilot drill SDS Centering spike 233 mm Core drill NL 150 mm WS /8" Pilot drill A-taper Centering spikes 120/233 mm Strap wrench To remove the drill bit from the adaptor WS SDS Centering spikes 120/233 mm Centering spikes 120/233 mm Dust extraction adaptor with M16 connection For attaching an industrial vacuum cleaner M18 x 2,5 Centering spikes 120/233 mm NL = Nominal length WS = Wrench size drilling Centering aids Pilot drills with SDS-shank or A-taper shank facilitate exact positioning of the core drill bits and help to deliver accurate work. With a centering shaft and a dry core drill bit of 150 mm length, even openings in walls with a thickness up to 30 cm may be cored. Accessories Type No. Description Application Pilot drill SDS 160 mm Pilot drill SDS 260 mm Pilot drill A-taper 160 mm for adaptor Core drill NL 60/70 mm Core drill NL 150 mm Core drill NL 60/70 mm Centering shaft SDS 250 mm Core drill NL 150 mm 108

109 Core drilling DIAMOND TILE DRILLS DIAMOND TILE DRILLS DDT TYROLIT vacuum-brazed diamond core bits for drilling ceramic and porcelain tiles, stoneware and marble slabs. Maximum drilling comfort, universally applicable with M14 connector for angle grinders and adaptor for drill motors. Suitable for dry and wet drilling. Perfect, chip- free drilling of holes in tiles and sanitary ware. Convincing benefits: Universally applicable, on angle grinders and drill motors Precise drilling without edge chipping For all ceramic and porcelain tiles, stoneware and marble slabs premium DDT Type No. Shape Ø (mm) Length (mm) Connection (mm) Segment height HOHLT 6 45 HEX HOHLT 8 45 HEX HOHLT HEX HOHLT HEX HOHLT HEX HOHLT M HOHLT M HOHLT M HOHLT M HOHLT M14 4 drilling DIAMOND TILE DRILL-SET: Robust carrying case with the most common drill diameters, M14 connector for angle grinders and adaptor for drill motors. TYPE NO Ø 20, 38, 52, 65, 75 mm CONTENT Adaptor M14/HEX Adaptor M14/SDS Allen key Pilot drill 6x110 Open ended spanner 19mm 109

110 Core drilling SELECTING GUIDE FOR CORE DRILL SYSTEMS Power, in kw Application Drill diameter range in mm Drill rig recommendation 1, DME18SD 2, DME22SU 2, DME20PU DRU160 2, DME20PW 2, Integrated drilling DRS160 2, DRU250 DME24MW DME24UW DRA250 3, DRU400 DME33MW DME33UW DRA400 Wet Dry Also handheld 110

111 Core drilling Accessories Adaptor M16 Dust vacuum adaptor, M16 Centering spike Vacuum fixing Fastening bolt assembly Quick grip device Ceiling prop Watertank Water retention ring Extension ModulDrill distance plate Antifriction- Element Trolley chassis drilling available / suitable 111

112 Core drilling ELECTRIC DRILL MOTOR dme18sd Dry core drilling up to Ø 162 mm Powerful 1,8 kw motor Switchable soft impact drilling Compact and lightweight ideal for dry drilling Powerful 1.8 kw motor for high productivity Selectable soft impact for hard materials Mechanical and electronic overload protection Optimal system solution with TYROLIT DDL core drills Perfect dry drilling system with TYROLIT DDL core drills 112

113 Core drilling Technische Daten DRILL MOTORS DME18SD Voltage/Frequency 230 V / 50 Hz 110 V / 60 Hz Type no Drill diameter range in masonry mm mm Nominal power 1.8 kw 1.7 kw Nominal current 8.4 A 15 A Load speed /min /min No load speed /min /min Soft impact Load impact frequency No load impact frequency Motor cooling Tool attachment 5/8" Operation Application Electronic overload cut-out Mechanical overload cut-out Drill rig attachment Air Hand-held / rig-based Dry Clamping collar 60 mm System ACCESSORIES Adaptor 5/8" M Dust vacuum adaptor M Centering spike 120 mm Centering spike 233 mm Strap wrench DIMENSIONS & WEIGHT Length Width Height Weight 426 mm 101 mm 165 mm 4.6 kg Dry-Drill-Set TYPE NO. CONTENT Drill Motor with soft impact DME18SD (230 V) Core drill DDL 81x150xM16 Adaptor 5/8 M16 Centering spike 233 mm Dust vacuum adaptor M16 drilling Dry-Core-Bit-Set TYPE NO. CONTENT Core drill DDL 81x150xM16 Core drill DDL 67x150xM16 Adaptor 5/8 M16 Centering spike 233 mm Dust vacuum adaptor M

114 Core drilling ELECTRIC DRILL MOTOR dme22su Core drilling up to Ø 180 mm 3-speed gearbox for optimal rotational speed Dry drilling with enclosed M16-adaptor drilling Ideal for electrical and plumbing installations Easy to use with adjustable side handle and soft start Optimal rotational speed due to 3-speed gearbox and variable speed adjustment Working safely due to integrated overload protection and PRCD switch Possibility of dry drilling with enclosed M16-adaptor Packed in a handy carrying case 114

115 Core drilling Technical Data DRILL MOTORS DME22SU Voltage/Frequency 230 V / Hz 110 V / Hz Type no Drill diameter range Nominal power mm 2.2 kw Nominal current 9.5 A 18 A Load speed No load speed Motor cooling 400/750/1550 1/min 850/1650/3450 1/min Tool attachment (external) 1 ¼" Tool attachment (internal) ½" Operation Application Electronic overload cut-out Mechanical overload cut-out PRCD protection switch Drill rig attachment Air Hand-held / rig-based Wet / dry Clamping collar 60 mm System & Accessories CORE DRILLING SYSTEM WITH DRU160 DRILL RIG El. Drill motor DME22SU Drill rig DRU Fastening bolt assembly ACCESSORIES Extension 1/2" 100 mm Extension 1/2" 200 mm Extension 1/2" 300 mm Extension 1/2" 400 mm Extension 1/2" 500 mm Extension 1 1/4" 100 mm Extension 1 1/4" 200 mm Extension 1 1/4" 300 mm Extension 1 1/4" 400 mm Extension 1 1/4" 500 mm DIMENSIONS & WEIGHT Length Width Height Weight 552 mm 110 mm 150 mm 6.0 kg Dust vacuum adaptor M Centering spike 120 mm Centering spike 233 mm Strap wrench drilling 115

116 Core drilling ELECTRIC DRILL MOTORS dme20pw dme20pu CORE DRILLING UP TO Ø 180 MM Compact and ergonomic design Built-in performance and service indicators as well as leveling aid drilling Efficient motor with very high drilling performance New, compact and ergonomic design Extremely robust due to full metal body and 3-gear oil bath gearbox Reliability and endurance based on mechanical and electronic overload cut-out Ease of use due to built-in performance and service indicators as well as leveling aid Universal application: hand-held/rig-based (both systems) and wet/dry (DME20PU ) Quick conversion between wet and dry drilling at DME20PU 116

117 Core drilling Technical Data DRILL MOTORS DME20PW DME20PU Voltage/Frequency 230 V / 50 Hz 110 V / 60 Hz 230 V / 50 Hz 110 V / 60 Hz Type no Drill diameter range Nominal power mm 2.0 kw Nominal current 9.5 A 18 A 9.5 A 18 A Load speed No load speed Motor cooling 520/1400/2900 1/min 830/2200/4600 1/min Tool attachment (external) 1 ¼" Tool attachment (internal) ½" Operation Air Hand-held / rig-based Application Wet Wet / dry Electric overload cut-out Mechanical overload cut-out PRCD protection switch Performance indicator Service indicator Drill rig attachment Clamping collar 60 mm Dimensions & Weight Length 435 mm 450 mm Width 115 mm Height 300 mm Weight 6.3 kg 6.5 kg System & Accessories Core drilling system with DRU160 drill rig El. Drill motor DME20PW Drill rig DRU Vacuum set Vacuum pump CV 45 l/min, 0,8 bar EU Vacuum hose 3 m complete Accessories Extension 1/2" 100 mm Extension 1/2" 200 mm Extension 1/2" 300 mm Extension 1/2" 400 mm Extension 1/2" 500 mm Extension 1 1/4" 100 mm Extension 1 1/4" 200 mm Extension 1 1/4" 300 mm Extension 1 1/4" 400 mm Extension 1 1/4" 500 mm Anti-friction element 1 1/4"; max. 2.4kW Supporting ring alum. 1 1/4" drilling 117

118 Core drilling ELECTRIC DRILL MOTORS dme24mw dme24uw CORE DRILLING UP TO Ø 250 MM Very compact and light Built-in performance and service indicators as well as leveling aid drilling Optimal handling thanks to very compact size and light weight Efficient motor with very high drilling performance Extremely robust due to full metal body and 3-gear oil bath gearbox Reliability and endurance based on mechanical and electronic overload cut-out Ease of use due to built-in performance and service indicators as well as leveling aid Various drill rig attachments: ModulDrill TM -quick change clamping system or universal plate Time saving drill rig attachment using ModulDrill TM - quick change clamping system 118

119 Core drilling Technical Data Drill motor DME24MW DME24UW Voltage/Frequency 230 V / 50 Hz 110 V / 60 Hz 230 V / 50 Hz 110 V / 60 Hz Type no Drill diameter range Nominal power mm 2.3 kw Nominal current 10.5 A 20 A 10.5 A 20 A Load speed No load speed Motor cooling 450/730/1250 1/min 720/1150/2000 1/min Tool attachment (external) 1 ¼" Tool attachment (internal) ½" Operation Application Electric overload cut-out Mechanical overload cut-out PRCD protection switch Performance indicator Service indicator Air Rig-based Wet Drill rig attachment ModulDrill TM Universal plate Dimensions & Weight Length 465 mm Width 115 mm Height 175 mm 155 mm Weight 6.8 kg 6.9 kg System & Accessories Core drilling system with DRA250 (steel dowel foot) El. Drill motor DME24MW Drill rig DRA Fastening bolt assembly Core drilling system with DRU250 (alu. dowel-vacuum foot) El. Drill motor DME24MW Drill rig DRU Vacuum set Vacuum pump CV 45 l/min, 0.8 bar EU Vacuum hose 3 m complete Accessories Extension 1/2" 100 mm Extension 1/2" 200 mm Extension 1/2" 300 mm Extension 1/2" 400 mm Extension 1 1/4" 100 mm Extension 1 1/4" 200 mm Extension 1 1/4" 300 mm Extension 1 1/4" 400 mm Extension 1 1/4" 500 mm Anti-friction element 1 1/4"; max. 2.4kW Supporting ring alum. 1 1/4" drilling 119

120 Core drilling ELECTRIC DRILL MOTORS dme33mw dme33uw CORE DRILLING UP TO Ø 450 Mm Large drill diameter range up to 450 mm Built-in performance and service indicators as well as leveling aid drilling High productivity based on optimal torque settings New ergonomic design Extremely robust due to full metal body and 3-gear oil bath gearbox Reliability and endurance based on mechanical and electronic overload cut-out Ease of use due to built-in performance and service indicators as well as leveling aid Various drill rig attachments: ModulDrill TM -quick change clamping system or universal plate Practical carrying handle 120

121 Core drilling Technical Data Drill motor DME33MW DME33UW Voltage/Frequency 230 V / 50 Hz 110 V / 60 Hz 230 V / 50 Hz 110 V / 60 Hz Type no Drill diameter range Nominal power mm 3.3 kw Nominal current 15.9 A 30 A 15.9 A 30 A Load speed No load speed Motor cooling 180/430/750 1/min 360/820/1240 1/min Tool attachment (external) 1 ¼" Operation Application Electric overload cut-out Mechanical overload cut-out PRCD protection switch Performance indicator Service indicator Air Rig-based Wet Drill rig attachment ModulDrill TM Universal plate System & Accessories Core drilling system DRA400 (steel dowel foot) El. Drill motor DME33MW Drill rig DRA ModulDrill distance plate Ø +180 mm Fastening bolt assembly Core drilling system DRU400 (alu. dowel-vacuum foot) El. Drill motor DME33MW Drill rig DRU Vacuum set Vacuum pump CV 45 l/min, 0.8 bar EU Vacuum hose 3 m complete Accessories Extension 1 1/4" 100 mm Extension 1 1/4" 200 mm Extension 1 1/4" 300 mm Extension 1 1/4" 400 mm Extension 1 1/4" 500 mm Dimensions & Weight Length 575 mm Width 145 mm Height 185 mm 180 mm Weight 13.7 kg 13.6 kg Adaptor 1 1/4" external 1/2" internal Extension 1/2" 100 mm Extension 1/2" 200 mm Extension 1/2" 300 mm Extension 1/2" 400 mm Easy release element drilling 121

122 Core drilling CORE DRILLING SYSTEM DRS160 Core drilling up to Ø 160 mm Operate in optimum power range using LED-indicators 1 gear for drill diameter up to 160 mm drilling The ideal core drilling entry model Optimal in-line solution consisting of drill motor and drilling rig Easiest operation using preset rotational speeds and compact lightweight construction Controlled operation and avoidance of overloading using LED based electronic load indicator Maximum safety using integrated PRCD-Personal safety switch Space saving fixing using dowel feet 122

123 Core drilling Technical Data Drill rig (integrated) Bore hole diameter Max. drill bit length mm 590 mm System & Accessories Core drilling system DRS Core drilling system DRS160 / 230V (dowel feet) Core drilling system DRS160 / 110V (dowel feet) Drill motor (integrated) Drill diameter range in concrete ca mm Nominal power 2.2 kw Nominal current 16 A Nom. voltage/frequency standard 230V / 50Hz Nom. voltage/frequency optional 110V / 60Hz Load speed 546 1/min No load speed 780 1/min Cooling Air cooling Tool attachment external thread 1 ¼ Tool attachment internal thread ½ Operation Drill rig operation Application Wet Electronic overload cut-out Mechanical overload cut-out LED power indicator PRCD protective switch Accessories Extraction device for core bits Extraction device for cores Water tank 10 l Design Aluminium dowel foot Feed using hand crank Adjustable feet (M12) 1 handle Motor fixed integrated Dimensions & Weight Length Width Height Weight (drilling system) 220 mm 180mm 910 mm 18 kg drilling 123

124 Core drilling DRILL RIG DRu160 Core drilling up to Ø 160 mm Precise operation using high quality support with stable roller guidance Universal operating range thanks to diagonal adjustment drilling Light-weight drill rig suitable for core drilling up to 160 mm Precision drilling using optimised support with stable roller guide Rapid assembly of popular drill motors using standard clamping collar system Time saving drilling rig using a centre indicator, angle indicator and spirit level Convenient operation using user friendly hand crank Maximum flexibility using either dowel or vacuum attachment facility Simplified set-up tasks and utilisation of the entire drill bit length due to well thought out system assembly Efficient drill rig set-up using standard centralisation indicator 124

125 Core drilling Technical Data Drill rig DRU160 Drill diameter range Max. drill diameter with water collecting ring Max. drill bit length mm 130 mm 560 mm Accessories Accessories Vacuum set Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz EU Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz CH Vacuum hose 3 m complete Design Aluminium dowel-vacuum foot Feed using hand crank Diagonal adjustment Centre indicator Angle indicator Spirit level Adjustable feet (M12) Adjustable and interchangeable roller guides 2 handles Clamping collar Ø 60 mm Quick grip device m Clamp for quick grip device m Fastening bolt assembly for vacuum base Fastening bolt assembly (masonry); for vacuum base Water retention ring complete Ø 70 mm Water retention ring complete Ø 130 mm Water retention ring holder; with centering device Gasket Ø 70 mm Gasket Ø 130 mm Dimensions & Weight Length 400 mm Width 200 mm Height 866 mm Weight 9 kg System recommendation Extraction device for core bits Extraction device for cores Tool bag Water tank 10 l Core drilling system with DRU Drill rig DRU El. drill motor DME20PW Vacuum set Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz EU Vacuum hose 3 m complete drilling 125

126 Core drilling DRILL RIG DRu250 DRa250 Core drilling up to Ø 250 mm ModulDrill quick change clamping system fast, simple and safe drill motor attachment Fatigue free, ergonomic operation using fine feed operation (i= 1:3.5) drilling Impressive stability and drilling performance by means of rigid manufacture and robust drilling columns-wide gear teeth Precision drilling thanks to optimised support with stable roller guides Problem free transport together with easy assembly and dismantling due to compact lightweight construction Fast and safe attachment of drill motor using the successful ModulDrill quick change clamping system Easy operation with two speed feed gearbox as well as user friendly hand crank Simple drilling of diagonal bores using integrated angle indicator Maximum flexibility using dowel or vacuum fixing DRU250 with aluminium dowel-vacuum foot Drilling in very restricted space using steel dowel foot DRA

127 Core drilling Technical Data Drill rig DRA250 DRU250 Drill diameter range mm Max. drill diameter with water collecting 200 mm ring Max. drill bit length 600 mm 582 mm Design Aluminium dowel-vacuum foot (DRU250 ) Steel dowel foot (DRA250 ) Two speed feed gearbox i=1:1 & i=1:3.5 Feed using hand crank Diagonal adjustment Centre indicator (DRU250 ) Angle indicator Spirit level Adjustable feet (M12) Adjustable and interchangeable roller guides Handle 1 2 ModulDrill quick change clamping system Dimensions & Weight Length 305 mm 447 mm Width 205 mm 250 mm Height 933 mm 908 mm Weight 17 kg 14 kg System recommendation Core drilling system with DRA250 (steel dowel foot) Drill rig DRA El. drill. motor DME24MW Fastening bolt assembly Accessories Vacuum plate complete Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz EU Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz CH Vacuum hose 3 m complete Ceiling prop Quick grip device m Clamp for quick grip device m Fastening bolt assembly ModulDrill mounting plate Extraction device for core bits Extraction device for cores Trolley chassis Tool bag Water tank 10 l System recommendation Core drilling system with DRU250 (alu. dowel-vacuum foot) Drill rig DRU El. drill. motor DME24MW Vacuum set Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz EU Vacuum hose 3 m complete Accessories Vacuum set Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz EU Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz CH Vacuum hose 3 m complete drilling Ceiling prop Quick grip device m Clamp for quick grip device m Fastening bolt assembly for vacuum base Fastening bolt assembly (masonry); for vacuum base ModulDrill mounting plate Water retention ring complete Ø 200 mm Water retention ring holder; with centering device Gasket Ø 200 mm Extraction device for core bits Extraction device for cores Trolley chassis Tool bag Water tank 10 l 127

128 Core drilling DRILL RIG DRa400 DRu400 Core drilling up to Ø 400 mm Trouble free adjustable and interchangeable, low wear roller guides Simple drilling of diagonal holes using angle indicator drilling The professional core drilling system for a versatile range of applications Precision drilling using optimised support with stable guide rollers Problem free transport together with easy assembly and dismantling by use of compact lightweight construction Fast and safe attachment of drill motor using the successful ModulDrill quick change clamping system Easy operation with two speed feed gearbox as well as user friendly hand crank Time saving drilling rig using a centre indicator, angle indicator and spirit level Maximum flexibility using dowel or vacuum fixing DRA400 with steel dowel foot DRU400 Vacuum fixing Drilling without dowel fixing 128

129 Core drilling Technical Data Bohrständer DRA400 DRU400 Drill diameter range mm Max. drill diameter with 400 mm 400 mm (250 mm*) distance plate 180 mm 250 mm Max. drill diameter with 746 mm 737 mm water collecting ring Design Aluminium dowel-vacuum foot (DRU400 ) Steel dowel foot (DRA400 ) Two speed feed gearbox i=1:1 & i=1:3.5 Feed using hand crank Diagonal adjustment Centre indicator (DRU400 ) Angle indicator Spirit level Adjustable feet (M12) Adjustable and interchangeable roller guides Handle 1 2 ModulDrill quick change clamping system Dimensions & Weight Length 305 mm 507 mm Width 205 mm 300 mm Height 1055 mm 1063 mm Weight 19 kg 18 kg System recommendation Core drilling system with DRA400 (Steel dowel foot) Drill rig DRA El. drill. motor DME333MW ModulDrill distance plate Ø +180 mm Fastening bolt assembly Accessories Vacuum plate complete Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz EU Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz CH Vacuum hose 3 m complete Ceiling prop Quick grip device m Clamp for quick grip device m Fastening bolt assembly ModulDrill distance plate Ø +180 mm ModulDrill mounting plate Extraction device for core bits Extraction device for cores Trolley chassis Tool bag Water tank 10 l System recommendation Core drilling system with DRU400 (Dowel vacuum foot) Drill rig DRU El. drill. motor DME33MW Vacuum set Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz EU Vacuum hose 3 m complete Accessories Vacuum set Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz EU Vacuum pump CV 45 l/min., 0.8 bar; 220/50Hz CH Vacuum hose 3 m complete drilling Ceiling prop Quick grip device m Clamp for quick grip device m Fastening bolt assembly for vacuum base Fastening bolt assembly (masonry); for vacuum base ModulDrill distance plate Ø +180 mm ModulDrill mounting plate Water retention ring complete Ø 250 mm Water retention ring holder complete Gasket Ø 250 mm Extraction device for core bits Extraction device for cores Trolley chassis Tool bag Water tank 10 l 129

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131 Abrasives Cut-off discs Angle grinder 132 Cut-off discs Petrol saw & Stationary 134 Grinding and flap discs 136

132 Abrasives Cutting Angle grinder The innovative and economic advantages of our ultra-thin cut-off wheels can be seen especially when cutting thin metal sheets and thin-walled profiles. They impress users with their excellent cutting speed, lifetime, clean cutting areas, the lowest burr formation and the low thermal load on the workpiece. Cut-off wheels in standard widths offer not only the most economical solution but also ultimate safety due to the maximum cutting life and stability. Our cut-off wheels in standard widths are especially suitable for cutting solid materials, pipes, and profiles. A thorough colour coding system enables you to always find the right product for your material or application. Premium 2in1 Application: Specially designed for cutting steel and stainless steel (INOX). Also suitable for aluminium, brass / bronze and plastics Details: 1.0 and 1.6 mm cut-off wheels for fast, convenient and low-burr cutting with maximum wheel life mm cut-off wheels for maximum cutting life and stability. Type No. Shape Dimension Specification PU Type x1x22.23 A60Q-BFXA 25 2in x1.6x22.23 A46Q-BFXA 25 2in x2.5x22.23 A30Q-BFXA 25 2in x1x22.23 A60Q-BFXA 25 2in x1.6x22.23 A46Q-BFXA 25 2in x2.5x22.23 A30Q-BFXA 25 2in x1.6x22.23 A46Q-BFXA 25 2in x2.5x22.23 A30Q-BFXA 25 2in x1.6x22.23 A46Q-BFXA 25 2in x2.5x22.23 A30Q-BFXA 25 2in x3x22.23 A30Q-BFXA 25 2in x1.9x22.23 A46Q-BFXA 25 2in x2.5x22.23 A30Q-BFXA 25 2in x3x22.23 A30Q-BFXA 25 2in1 standard Abrasives Application: Specially designed for cutting stainless steel (INOX). Also suitable for steel. Wheels with grain sizes 46 and 60 (A46 and A60) can also be used for cutting soft materials (aluminium, brass / bronze, plastics). Details: mm cut-off wheels for fast, convenient and low-burr cutting. 2.0 and 2.5 mm cut-off wheels for long wheel life. Type No. Shape Dimension Specification PU Type x1x22.23 A60-BFINOX x1.6x22.23 A46-BFINOX x1x22.23 A60-BFINOX x1.6x22.23 A46-BFINOX x2.5x22.23 A30-BFINOX x1.6x22.23 A30-BFINOX x1.6x22.23 A46-BFINOX x2x22.23 A30-BFINOX x2.5x22.23 A30-BFINOX x1.9x22.23 A46-BFINOX x2x22.23 A30-BFINOX x2.5x22.23 A30-BFINOX

133 Abrasives basic 2in1 Application: Specially designed for cutting steel and stainless steel (INOX). Wheels with grain size 46 (A46-BF) can also be used for cutting soft materials (aluminium, brass / bronze, plastics). Details: 1.6 mm cut-off wheels for fast, convenient and low-burr cutting mm cut-off wheels for long wheel life. Type No. Shape Dimension Specification PU Type x2.5x16 A30-BF 25 2in x1.6x22.23 A46-BF 25 2in x2.5x22.23 A30-BF 25 2in x1.6x22.23 A46-BF 25 2in x2.5x22.23 A30-BF 25 2in x2.5x22.23 A30-BF 25 2in x1.6x22.23 A46-BF 25 2in x3x22.23 A30-BF 25 2in x1.9x22.23 A46-BF 25 2in x2x22.23 A30-BF 25 2in x3x22.23 A30-BF 25 2in x2.5x16 A30-BF 25 2in x2.5x22.23 A30-BF 25 2in x2.5x22.23 A30-BF 25 2in x3x22.23 A30-BF 25 2in x3x22.23 A30-BF 25 2in x3x22.23 A30-BF 25 2in x3.5x22.23 A30-BF 25 2in1 basic Application: Specially designed for cutting stainless steel (INOX). Also suitable for steel, aluminium, brass / bronze and plastics. Details: 1.0 mm cut-off wheels for fast, convenient and low-burr cutting of thin-walled metal, profiles, tubes and rods (small cross-sections) Type No. Shape Dimension Specification PU Type x1x16 A60-BFINOX x1x22.23 A60-BFINOX x1x22.23 A60-BFINOX 25 Abrasives 133

134 Abrasives Cutting Petrol saw & Stationary For the various cutting jobs encountered on the building site, TYROLIT always provides the right tools for both portable and stationary machines. Whether for use on steel, stainless steel (INOX), stone or slate, the clear colour coding system always enables you to find the right product for your application and the material to be cut. TYROLIT guarantees optimum cutting results and the ultimate safety in all situations. Premium Application: Specially designed for cutting rails. Details: Powerful cut-off wheel for cutting profiles, solid material and large cross-sections Type No. Shape Dimension Specification PU Machine H 300x3.2x22.2 A24Q-BF H 300x3.5x22.2 A24Q-BF H 350x3.8x22.2 A24Q-BF H 350x3.8x25.4 A24Q-BF H 400x4.3x22.2 A24Q-BF H 400x4.3x25.4 A24Q-BF standard Abrasives Application: Specially designed for cutting all kind of steel materials. Details: Powerful cut-off wheel with 2 external reinforcements for cutting profiles, solid material and large cross-sections. Also suitable for powerful, stationary machines( 5kW) Type No. Shape Dimension Specification PU Machine H 300x3.2x20 A30-BF H 300x3.5x22.2 A30-BF H 300x3.5x25.4 A30-BF H 350x4x20 A30-BF H 350x4x22.2 A30-BF H 350x4.5x20 A30-BF H 400x4.5x20 A30-BF

135 Abrasives basic Application: Specially designed for cutting all kind of steel materials. Details: Powerful cut-off wheel with 2 external reinforcements for cutting profiles, solid material and large cross-sections. Also suitable for powerful, stationary machines ( 5kW) Type No. Shape Dimension Specification PU Machine H 300x3.5x20 A30-BF H 300x3.5x22.23 A30-BF H 300x3.5x25.4 A30-BF H 300x3.5x32 A30-BF H 350x4x20 A30-BF H 350x4x22.23 A30-BF H 350x4x25.4 A30-BF basic Application: Low cost solution for cutting masonry materials like clay bricks, hollow bricks and cellular concrete. For demanding applications that require high cutting speed and tool life, please see our selection of diamond dry cutting blades. Details: Powerfull cut-off wheel with 2 external reinforcements for cutting solid material and large cross-sections. Also suitable for powerful, stationary machines ( 5kW) Type No. Shape Dimension Specification PU Machine H 300x3.5x20 C30-BF H 300x3.5x22.23 C30-BF H 300x3.5x25.4 C30-BF H 350x4x20 C30-BF H 350x4x22.23 C30-BF H 350x4x25.4 C30-BF basic Application: Specially designed for cutting all kind of steel materials. Details: Powerfull cut-off wheel for use on stationary machines. Central reinforcement and rough side surfaces for low-burr cutting of profiles, solid material and large cross-sections. Abrasives Type No. Shape Dimension Specification PU Machine x2.5x25.4 A46-BF x2.8x25.4 A46-BF

136 Abrasives GRINDING WHEELS AND FLAP DISCS In order to carry out work with the minimum vibration and health risk, TYROLIT manufactures and tests all flap discs and grinding wheels according to the requirements set out in EN12413 and EN The range meets the present demands of cost-effective working, high stock removal performance, simple system handling and above-average wheel life. FLAP DISCS standard 2in1 Application: Specially designed for grinding steel and stainless steel (INOX). Also suitable for aluminium and brass / bronze. Details: Optimum tool for difficult and demanding grinding tasks (surface grinding, edge grinding, welding-seam machining and deburring). Supporting discs made of rigid fibre glass, self-wearing, resistant to oils and fats. Type No. Shape Dimension Specification PU Type A 115x22.23 ZA40-B 10 2in A 115x22.23 ZA60-B 10 2in A 115x22.23 ZA80-B 10 2in A 125x22.23 ZA40-B 10 2in A 125x22.23 ZA60-B 10 2in A 125x22.23 ZA80-B 10 2in A 178x22.23 ZA40-B 10 2in A 178x22.23 ZA60-B 10 2in A 178x22.23 ZA80-B 10 2in1 27A basic 2in1 Abrasives Application: Specially designed for grinding steel and stainless steel (INOX). Also suitable for aluminium and brass / bronze. Details: Universal flap discs for surface grinding, edge grinding, welding-seam machining and deburring. Supporting discs made of rigid fibre glass. Type No. Shape Dimension Specification PU Type A 115x22.23 ZA40-B 10 2in A 115x22.23 ZA60-B 10 2in A 115x22.23 ZA80-B 10 2in A 125x22.23 ZA40-B 10 2in A 125x22.23 ZA60-B 10 2in A 125x22.23 ZA80-B 10 2in1 27A 136

137 Abrasives GRINDING WHEELS basic 2in1 BASIC FASTCUT Application: Specially designed for grinding steel and stainless steel (INOX). Details: Universal rough grinding wheels for surface and edge grinding. Fast Cut specification for more stock removal in a shorter period of time. Type No. Shape Dimension Specification PU Type x6x22.23 A30-BF 10 2in x6x22.23 A30-BF 10 2in x6x22.23 A30-BF 10 2in x6x22.23 A30-BF 10 2in x8x22.23 A30-BF 10 2in x6x22.23 A30-BF 10 2in x8x22.23 A30-BF 10 2in x6x22.23 A30-BF 10 FastCut x6x22.23 A30-BF 10 FastCut x6x22.23 A30-BF 10 FastCut x6x22.23 A30-BF 10 FastCut x6x22.23 A30-BF 10 FastCut Abrasives 137

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139 Safety Safety equipment 140 Safety information 142

140 TYROLIT SAFETY EQUIPMENT High wearing comfort, protection and personal safety TYROLIT is one of the leading manufacturers of bonded abrasives of all kinds for professional users. We know that achieving peak performance requires top-quality products and professional, comfortable equipment. With the TYROLIT Safety Equipment assortment, we provide you a line of comfortable personal protection products which are are especially designed for your needs. In close cooperation with end-users and leading manufacturers, TYROLIT develops high-quality safety equipment that is optimized especially for the premium needs of professional users. Selected materials that are used, for example, in professional motor sport or fire fighting, ensure a long lifetime and provide maximum protection on a daily basis. Safety glasses TYROLIT safety glasses are mist-free, scratch-resistant and antistatic due to a special coating Adjustable temples and temple length ensure maximum wearing comfort Four pillows provide a pressure-free fit behind the ear DESIGN TYPE-NO. MATERIAL UV CE INFO Clear POLY- CARBONATE EN EN170 High mechanical protection Safety Grey POLY- CARBONATE EN 166, EN EN 172 High mechanical protection 100% UV protection Blue mirror POLY- CARBONATE EN EN 170 High mechanical protection; 100% UV protection especially in jobs with high visual demands these lenses support eased seeing 140

141 Working gloves High-tech silicone gel padding minimizes vibration, reduces the fatigue and the numbness of the hands and prevents vibration induced damage Gel padding reduces the straining of the carpal canal and the ulnar nerve and thus prevents injuries such as carpal tunnel syndrome Certified according to DIN EN 388:2003 The back of the hand is flame-retardant due to CARBON X Knuckle protection of high quality Finest goat leather and seamless fingertips improve the gripping feeling Adjustable wrist closure All standard sizes available SIZE TYPE-NO. XS S M L XL XXL Ear protection device The foldable ear protection device is equipped with a high-quality steel frame and a two-point suspension for optimum protection and comfort, particularly during long-term use. Type-NO EN 252-1:2002 SNR 31DB H: SNR 34DB(A) M: SNR 29DB(A) L: SNR 21DB(A) f/hz Safety Mean db(a) Standard db(a) APV db(a)

142 TYROLIT = Safety Our aim was and is to make our products even safer for our users: Through our work as a founder member of the "Organisation for the Safety of Abrasives (osa)," Through close cooperation with the safety authorities, Through practical communication with our users all over the world. For safe working with grinding tools, it is necessary that Machine manufacturer Abrasive manufacturer and Operator contribute their part in equal measure. Tyrolit guarantees that all tools meet the requirements of the osa and the European standards. The CE marking of our machines guarantees the complete compliance with the applicable EU safety requirements. Tyrolit strongly recommends not to use grinding tools, which do not have the symbols osa, EN13236 (diamond tools), EN12413 (cutting and grinding wheels) or EN13743 (flap discs). Safety pictograms Pay attention to the safety recommendations Personal safety Use dust mask Not permitted for side grinding Use eye protection Dry grinding Safety Use ear protection Wet grinding Use gloves No freehand working Do not use damaged wheels 142

143 Safety information Assembly / Repair Diamond tools must be visually inspected for cracks or other possible damage before mounting. Don t use damaged diamond tools! The dimension of the diamond tool must correspond to the information on the machine and shouldn t exceed those. Make sure that the maximum operating speed (RPM) of the tool is not exceeded. Please note when mounting, that the arrow on the diamond tool corresponds with the direction of rotation of the machine. Make sure the bore of the diamond tool fits the machine spindle properly the bore must not be manipulated. Make sure that the machine spindle is clean and intact. An out of round condition will cause damage to the blade and the saw. Flanges should be clean, flat, of equal size and of the proper type for the diamond tool. Don t use damaged flanges. The diamond tool must be properly mounted, rotate freely and the flanges must be tightended properly. Never force a wheel onto the machine. Only use machines with suitable blade guards. Disconnect the machine from its power supply before mounting or removing a diamond tool Have your machine repaired solely by qualified personnel using original spare parts Application Avoid unintentional starting of the machine. Make sure that the machine is switched off before connecting to power supply. Secure the workpiece to prevent accidental slipping. Support plates or large workpieces in order to reduce the risk of wheel pinching and kickback. Large workpieces tend to sag under their own weight. Always wear personal safety equipement and eye protection. Wearing personal safety equipement, such as gloves, non-slip safety shoes, helmet and ear protection, always depending on nature and purpose of the tool, may reduce the risk of injury. Ensure adequate ventilation and protective measures that correspond to the material to be machined when working with cutting and rough grinding wheels. Maintain a firm grip on the machine and keep balance at all times. Bring your body into a position where you can intercept kickback forces. Do not position your head in line with the rotating wheel. Do not position your body in the area in which the machine will move in case of a kickback. If the cutting wheel gets jamed or when interrupting a cut for any reason, turn off the machine and hold the machine motionless until the wheel comes to a complete stop. Never attempt to remove the wheel from the cut while the wheel is in motion otherwise kickback may occur. Do not restart the cutting operation in the workpiece. Let the wheel reach full speed before you re-enter the cut. After turning off the machine, allow the wheel to come to rest naturally. Never use an "artificial" brake such as soil, wood pallets or shoes and never lay the machine down before the wheel has come to rest. The rotating wheel may grab the surface. Safety 143

144 RECOMMENDED RPM D in mm Revolutions per minute [RPM] depending on the external tool diameter [D] and the operating speed [V S ] Recommended operating speed V S in m/s Drilling Sawing Dry-cutting

145 Wet core drill trouble-shooting 1. Excessive wear of diamond segments Possible causes and solutions: Insufficient coolant supply. Adjust the water supply and/or check the water lines. The operating speed of the core drill is too low. Increase the RPM (see RPM recommendations). The engine power is too high. Match the motor power to the drilling diameter. The machine is vibrating. Fix the drill rig and/ or check the general state of the machine (e.g. bearings and rollers). The selected core drill may not be suitable for the material being drilled, or the material is too abrasive. Use a harder specification (e.g. CDL CDM). 2. Excessive wear of the steel tube Possible causes and solutions: The machine is vibrating. Fix the drill rig and/ or check the general state of the machine (e.g. bearings and rollers). The core drill is warped / is not running true. The core drill is not fixed properly. Check if the core drill is aligned with the motor spindle. There are remains in the hole, which have not been removed by the coolant. Increase the coolant supply temporarily. You are drilling in loose material (e.g. gravel). 3. Broken segments Possible causes and solutions: In case of brazed segments, a short interruption of the cooling can lead to overheating and thus to a destruction of the soldered joint. The core drill has struck multiple times against reinforcements or fragments. Remove all loose steel and segment parts before introducing a new core drill. The core drill is cutting into loose reinforcement. Reduce the RPM when drilling reinforcements in order to avoid damage to the core drill. 4. Drill bit does not drill segments are overloaded Flat segment surface, possible deformation of the segments, high number of pull-outs (> 50%), drill chatters. Possible causes and solutions: The operating speed is too low. Increase the RPM. The grinding pressure is too high. Reduce the pressure. The material may be too soft and abrasive for the used specification. Use a harder specification (e.g. CDL CDM). 5. Drill bit does not drill segments are underchallenged Smooth segment surface, polished diamonds (shining, no sharp edges) Possible causes and solutions: The diamond segments are smooth (polished). Re-sharpen the drill bit by drilling into soft, abrasive material or use a TYROLIT sharpening plate. The operating speed is too high. Reduce the RPM. The grinding pressure is too low. Increase the pressure. The engine power is too low. Match the motor power to the drilling diameter. Excessive coolant supply, only clear water is coming out of the drill hole (no slurry). Reduce the coolant supply and check the consistency (should be milky/ cloudy). The material may be too hard for the used specification. Use a softer specification (e.g. CDL CDM). 6. The core drill is jammed Possible causes and solutions: Debris is blocked between the core and the tube wall (steel, pieces of material). Remove the drill rig and, using a screw-wrench, turn the core drill alternately in both directions until it can be removed. Take the debris out of the drill hole before introducing a new core drill. The drill rig was not fixed correctly and has moved during drilling. Drill rig and core drill are no longer aligned. Align and re-fix the drill rig

146 Diamond saw blade trouble-shooting 1. Excessive wear Possible causes and solutions: The saw blade is not suitable for the material being cut. Use a harder specification. Insufficient water supply. Adjust the water supply and/or check the water lines. The blade is chattering, which accelerates the wearing. The reasons could be poor bearings, a worn spindle shaft or the use of a too hard specification for the material being cut. Check the state of the machine or use a softer specification. The operating speed (RPM) is too low. Use the correct RPM for the diameter of the blade (see RPM recommendations). 2. Undercutting Possible causes and solutions: Undercutting is a condition in which the steel center wears faster than the diamond segment, especially in the areas where the segment and core are joined. This is caused by highly abrasive material grinding against the blade during the sawing operation. Finally this can lead to segment loss. Be sure to have sufficient water supply. Only with sufficient water the abrasive grinding mud will be transported out of the contact zone and will thus reduce the undercutting effect. Do not cut into the base layer of the pavement (gravel or sand) Caution! For safety reasons, do not use the saw blade any longer! 3. The blade does not cut Possible causes and solutions: The saw blade is too hard for the material being cut. Check if the specification is appropriate. A glazed blade can be sharpened by cutting into soft, abrasive material. The output power of the machine is insufficient to permit the blade to cut properly. Make sure that the specification is appropriate for the machine power and the material being cut. Repeatedly check the tension of the V-belt in order to guarantee an optimal transmission of power. The operating speed (RPM) is too high. Use the correct RPM for the diameter of the blade (see RPM recommendations). If the RPM cannot be reduced, complete the job by cutting in multi-passes. The blade is not properly mounted. Check that the arrow on the diamond blade points into the same direction as shaft rotation 4. Overheating Possible causes and solutions: Overheating may lead to several problems like loss of core tension, cracks in the steel core and segment loss (in case of brazed segments). Overheating can be identified by a discoloration (blue and/or black oxidation) of the blade or the segments. Make sure that wet-cutting saws have a sufficient water supply. Check the water lines and make sure flow is adequate on both sides of blade. An excessive cutting pressure leads to overheating of dry-cutting tools. Use several passes of 2 to 5 cm deep for cutting solid materials. On a regular basis, release the pressure on the diamond blade and allow it to rotate freely for cooling in the air. Do not use excessive pressure the weight of the machine is sufficient. 5. Loss of blade segment Possible causes and solutions: The machine was not held firmly or the material was not fixed, which caused the blade to twist or jam in the cut. Secure the material firmly while cutting and and maintain a firm grip on the machine. The blade is too hard for the material being cut which causes the blade to chatter. Use a softer specification. The blade has been undercut. Make sure that there is sufficient water supply and do not cut into the base layer of the pavement (gravel). In case of brazed segments, a short interruption of the cooling can lead to overheating and thus to a destruction of the soldered joint. The saw has not been mounted correctly and starts to chatter. Caution! For safety reasons, do not use the saw blade any longer! 146

147 6. Cracks in the segment Possible causes and solutions: The saw blade is too hard for the material being cut; the saw blade starts to chatter during cutting. Use a softer specification. Insufficient cooling supply (overheating). Adjust the water supply and/or check the water lines. 7. Cracks in the steel core Possible causes and solutions: The saw blade is too hard for the material being cut. Use a softer specification. Excessive cutting pressure. Extreme strain on the blade can create material fatigue, which can then lead to a fracture in the steel core. The saw blade is chattering. Check the state of the machine (e.g. spindle and bearings) and the mounting of the saw blade. The cut is not straight which results in friction and heat. Properly align the machine and do not exert excessive side pressure on the handles as a method of steering. Check the alignment of the drive shaft. Caution! For safety reasons, do not use the saw blade any longer! 8. Uneven segment wear Possible causes and solutions: Make sure that wet-cutting saws have a sufficient water supply. Check the water lines and make sure flow is adequate on both sides of blade. The saw blade is irregularly worn due to defective bearings, a damaged blade bore or machine spindle. Exchange or repair the bearings and/or spindle. Ensure the engine runs smoothly and does not cause the blade to chatter on a regular cycle basis. The cut is not straight which results in friction and heat. Properly align the machine and do not exert excessive side pressure on the handles as a method of steering. Check the alignment of the drive shaft. 9. Loss of tension Possible causes and solutions: Blade has been overheated. Make sure that wetcutting saws have sufficient water cooling. The saw blade is too hard for this application. The reason for the loss of tension is a high lateral friction. Check if the correct RPM has been chosen and if the proper flanges are being used. Ensure that the saw blade has been fixed correctly on the spindle. Make sure that drive pins are used for all machines. The cut is not straight which results in tension and heat. Properly align the machine and do not exert excessive side pressure on the handles as a method of steering. Check the alignment of the drive shaft. In case of loss of tension send the saw blade back to the manufacturer for repair. 10. Damaged bore Possible causes and solutions: The flanges or the spindle are worn out. Check the flanges and spindle for wearing and replace the worn parts. The saw blade has not been mounted properly. Ensure that the blade is mounted on the proper diameter of spindle.fix the wheel flanges properly (with a wrench, not by hand). Do not remove the drive pins, because they guarantee an optimal transmission of power. Send the saw blade back to the manufacturer for repair

148 Tyrolit Schleifmittelwerke SWAROVSKI K.G. Swarovskistraße Schwaz Austria Tel Fax All our worldwide subsidiaries can be found on our website at T5496-C-1-GB