STONE PRICE LIST MAY A Company of the SWAROVSKI Group

Transcription

1 STONE PRICE LIST MAY 2015 A Company of the SWAROVSKI Group

2 Worlds leading producer of cut crystal, jewellery, accessories, lighting and interior crystal design Founded 1895 In Wattens / Austria Leading supplier for innovative solutions in grinding, cutting, drilling, honing, dressing and polishing Founded 1919 In Wattens / Austria Specialist for long-range precision sports optics, binoculars, telescopes, rifl e scopes, optronic instruments, range fi nders and image intensifi er tubes Founded 1949 In Wattens / Austria Originally founded as Castle Tools in 1984, becoming TYROLIT Australia in 2007 and is now Australia s leading professional diamond tools, machinery and abrasive supplier. Founded 1984 In Sydney / Australia

3 CONTENT Blades Blades Drilling & Milling Drilling & Milling Grinding 10 Grinding Polishing Polishing Chemical Products Chemical Products Machinery Machinery Safety Information Safety Terms and Conditions GST not included - Specifications and prices are subject to change without notice.

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5 STONE & TILE PRODUCTS - Blades - Drilling & Milling - Grinding - Polishing - Chemical Products - Machinery - Safety

6 BLADES GRANITE & ENGINEERED STONE BLADES PREMIUM DCH - SEGMENTED Application: Granite, Slate, Hard stone, Bluestone, Hard clay bricks & Pavers, etc. Details: Dry cutting segmented long life blade. BLADES Part No Specifications Blade Type x 2.2 x DCH*** Segmented $70.00 $63.63 PREMIUM DCH-FC TURBO Application: Granite, Slate, Hard stone, Tiles etc. Details: Extremely high stock removal rate due to a super thin segment width. Part No Specifications Blade Type x 1.2 x DCH-FC*** Turbo $55.00 $ x 1.2 x DCH-FC*** Turbo $65.00 $ x 1.9 x DCH-FC*** Turbo $ $ x 1.9 x DCH-FC*** Turbo $ $ PREMIUM DCH TURBO Application: Engineered stone, Slate, Bluestone, Sandstone. Details: Added side clearance for premium blade life. Part No Specifications Blade Type mm Tornado GP $30.00 $ mm Tornado GP $60.00 $

7 BLADES GRANITE & ENGINEERED STONE BLADES PREMIUM M/G LASER BLADES Application: Marble, Granite, Hard Material Details: Dry cut segmented Part No Specifications Blade x 2.2 x 22.23/60 M/G Laser $44.00 $40.00 BLADES PREMIUM 125 mm VANITY GRANITE BLADES Application: Marble, Granite, Hard Material Details: Internal Cutting Part No Specifications Blade mm Vanity Granite Blade Turbo $82.50 $

8 BLADES MARBLE BLADES PREMIUM ELECTROPLATED Application: Soft stone, Marble, Fibreglass. BLADES Part No Specifications Blade Type x 2.8 x 3 x 20/16 Electroplated $55.00 $ x 2.8 x 3 x Electroplated $66.00 $60.00 STANDARD ELECTROPLATED Application: Soft stone, Marble, Fibreglass. Part No Specifications Blade Type mm Eco with 3 spokes Electroplated $36.00 $

9 BLADES PORCELAIN / HARD TILES BLADES PREMIUM ALUMINA BLADE Application: Ceramic tiles, Porcelain, Hard stone. Part No Blade Type Dimensions DCT*** 80 x 1.6 x 20/16 $16.00 $ DCT*** 100 x 1.6 x 20/16 $18.00 $ DCT*** 125 x 1.6 x $22.00 $ DCT*** 180 x 1.6 x 25/22.23 $35.00 $ DCT*** 200 x 1.6 x 25/22.23 $38.00 $ DCT*** 203 x 1.6 x 25/22.23 $56.00 $ DCT*** 250 x 1.6 x 25/22.23 $56.00 $ DCT*** 300 x 2 x 25/22.23 $ $ DCT*** 350 x 2 x 25/22.23 $ $ BLADES PREMIUM VITRIFIED BLADE Application: Hard tiles, Porcelain. Part No Specifications Blade Type x 2.2 x 60 Vitrified - MFT $ $ x 3 x 50/25.4 Vitrified - 5/B $ $

10 BLADES PORCELAIN / HARD TILES BLADES PREMIUM DCT Application: Ceramic tiles, hard stone, porcelain. Details: Thin turbo blade with raised reinforced fl ange designed for fast, clean cuts. BLADES Part No Specifications Dimensions DCT*** 105 x 1.2 x 20/16 $31.82 $ DCT*** 115 x 1.2 x $36.36 $ DCT*** 125 x 1.2 x $40.91 $ DCT*** 180 x 1.4 x $77.27 $ DCT*** 230 x 1.6 x $ $ PREMIUM DCT Application: Ceramic tiles, porcelain, hard stone. Details: Thin turbo blade with raised reinforced fl ange for fast clean cuts. Part No Specifications Dimensions DCT*** 200 x 1.6 x 35/30/25 $90.90 $ DCT*** 250 x 1.6 x 35/30/25 $ $ DCT*** 300 x 2 x 35/30/25 $ $ DCT*** 350 x 2.4 x 35/30/25 $ $

11 BLADES GRANITE BLADES PREMIUM EH-T SILENT Application: Hard clay brick, granite, clay pavers, bluestone, etc. Details: Noise reducing steel core for wet cutting. Part No Specifications Dimensions EH-T***-S 350 x 2.8 x 25.4 $ $ BLADES PREMIUM EH-T Application: Hard clay brick, granite, clay pavers, bluestone, etc. Details: Wet cutting. Part No Specifications Dimensions List Price EH-T*** 350 x 2.8 x 25.4 $ $ PREMIUM EB-T SILENT Application: Concrete block, abrasive materials, sandstone, etc. Details: Noise reducing steel core for wet cutting. Part No Specifications Dimensions List Price EB-T***-S 350 x 2.8 x 25.4 $ $ EB-T***-S 514 x 3.6 x 25.4 $ $ PREMIUM EB-T Application: Concrete block, abrasive materials, sandstone, etc. Part No Specifications Dimensions List Price EB-T*** 250 x 2.4 x $

12 BLADES GRANITE BLADES PREMIUM GD BLADES Application: Granite only / Silent Core BLADES Part No Specifications Blade Type x 40 x 3.0 x 10 x 60/50 C2G $ $ x 40 x 3.2 x 15 x 60/50 C2G $ $ x 40 x 3.2 x 60/50 C2G $ $ x 40 x 3.6 x 15 x 60/50 C2ZG $ $ x 40 x 3.6 x 15 x 60/50 C2ZG $ $ PREMIUM GDS BLADES Application: Granite only / Silent Core, Long Life Part No Specifications Blade Type x 20 x 3.6 x 15 x 60/50 C2R $ $ PREMIUM 4HP-M DEKTON BLADE Application: Wet cutting, 15kw, specifi cally designed to cut Silestone, Dexton engineered porcelain stone Part No Specifications Blade Type x 3.2 x 60/50 CSL $ $

13 DRILLING & MILLING CORE DRILL BITS PREMIUM STONE DRILL BITS Application: Granite, Marble & Hard Tiles. Details: Machines up to 3kW. Part No Fitting Dimensions /2 Shank 6 mm x 50 mm $55.00 $ /2 Shank 8 mm x 50 mm $55.00 $ /2 Shank 10 mm x 50 mm $55.00 $ /2 Shank 16 mm x 50 mm $55.00 $ /2 Shank 20 mm x 50 mm $55.00 $ /2 Shank 25 mm x 50 mm $77.00 $ /2 Shank 30 mm x 50 mm $88.00 $ /2 Shank 35 mm x 50 mm $99.00 $ /2 Shank 40 mm x 50 mm $ $ /2 Shank 50 mm x 50 mm $ $ /2 Shank 62 mm x 50 mm $ $ /2 Shank 80 mm x 50 mm $ $ /2 Shank 100 mm x 50 mm $ $ Drilling & Milling Part No Specifications P12.7 Water Swivel $88.00 $ /2 Gaz Water Swivel $ $ /4 Heavy Duty Water Swivel $ $ CYLINDRICAL CUTTERS (MILLING TOOLS) UNIVERSAL CUTTERS - RED (M9 Z3) Application: CNC machines, Internal Cutting Part No Diameter Segment Size Ø 23 mm 50 mm $ $

14 DRILLING & MILLING DIRECTION FOR STONE & CERAMIC TILE DRILLING 1. Drill must be kept cool at all times with a water swivel. Failure to keep drill cool will result in loss of diamond tip. NO WARRANTY CLAIMS WILL BE ACCEPTED IF DRILL IS NOT USED WITH A WATER SWIVEL. 2. These drills perform to their optimum when used in a drill press. If work is to be carried out free-hand it is essential that the drill is kept straight to avoid tip breaking form the shaft. Drilling & Milling NO WARRANTY CLAIMS WILL BE ACCEPTED WHEN DRILLS ARE USED FREE-HAND 3. To start drill it is best to use a plywood or similar template to prevent the drill from moving across the smooth surface. 4. Cutting must be constantly cleared to avoid jamming the core inside the drill bit which will result in loss of diamond tip. 5. Refer to table below for operating speed Ø RPM RANGE Ø RPM RANGE Ø RPM RANGE 6 mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

15 GRINDING CUP WHEELS - STONE 100 mm TURBO CUP WHEEL Application: Aggresive grinding of natural stone Details: Turbo segments arranged for smooth grinding, fast dust removal and shaping corners and edges. Part No Specifications Dimensions mm Turbo - 7/8 Coarse $ $ M14 ADAPTORS Details: Convert 22.23mm bore cup wheels to threaded M14 Part No Specifications Dimensions Adaptor x M14 $44.00 $40.00 Grinding 10

16 POLISHING Flexible Pads 100 mm BK PADS Application: Wet polishing Marble and granite Part No Grit Specification # BK PAD $17.60 $ # BK PAD $17.60 $ # BK PAD $17.60 $ # BK PAD $17.60 $ # BK PAD $17.60 $ # BK PAD $17.60 $ # BK PAD $17.60 $ mm BK PADS Application: Wet polishing marble and granite Polishing Part No Grit Specification # BK PAD $37.40 $ # BK PAD $37.40 $ # BK PAD $37.40 $ # BK PAD $37.40 $ # BK PAD $37.40 $ # BK PAD $37.40 $ # BK PAD $37.40 $ mm Dry Engineered Pads Application: Dry Polishing, Granite, Marble, Slate, Hard stone, Tiles, Concrete etc. Part No Grit Specification # Dry Engineered / Granite / Marble $38.50 $ # Dry Engineered / Granite / Marble $38.50 $ # Dry Engineered / Granite / Marble $38.50 $ # Dry Engineered / Granite / Marble $38.50 $ # Dry Engineered / Granite / Marble $38.50 $ # Dry Engineered / Granite / Marble $38.50 $ # Dry Engineered / Granite / Marble $38.50 $

17 POLISHING FLEXIBLE PADS 125 mm METAL BOND PAD Application: Wet Polishing, Granite, Marble, Slate, Hard stone, Tiles etc. Part No Grit Specification # METAL BOND PAD $66.00 $ mm METAL BOND PADS Application: Wet Polishing, Granite, Marble, Slate, Hard stone, Tiles etc. Part No Grit Specification # Metal Bond Pads $44.00 $ # Metal Bond Pads $44.00 $ # Metal Bond Pads $44.00 $ # Metal Bond Pads $44.00 $ # Metal Bond Pads $44.00 $40.00 Polishing 12

18 POLISHING FLEXIBLE PADS 100 mm NAF PADS Application: Premium wet granite polishing Part No Grit Specification # NAF PAD $69.30 $ # NAF PAD $69.30 $ # NAF PAD $69.30 $ # NAF PAD $69.30 $ # NAF PAD $69.30 $ # NAF PAD $69.30 $ # NAF PAD $69.30 $ TSUYA# NAF PAD $69.30 $ BUFF# NAF PAD $69.30 $ mm MARBLE FLEX Application: Premium wet marble polishing Polishing Part No Grit Specification # MARBLE FLEX $69.30 $ # MARBLE FLEX $69.30 $ # MARBLE FLEX $69.30 $ # MARBLE FLEX $69.30 $ # MARBLE FLEX $69.30 $ # MARBLE FLEX $69.30 $ # MARBLE FLEX $69.30 $ mm MARBLE FLEX Application: Premium wet marble polishing Part No Grit Specification # MARBLE FLEX $ $ # MARBLE FLEX $ $ # MARBLE FLEX $ $ # MARBLE FLEX $ $ # MARBLE FLEX $ $ # MARBLE FLEX $ $ # MARBLE FLEX $ $

19 POLISHING FLEXIBLE PADS MAGIC PADS Application: Quality Velcro backing pads for use with polishing pads. Part No Specification mm Thread - M14 $33.00 $ mm Thread - M14 $35.20 $ mm Thread - M14 $63.80 $58.00 VELCRO Application: Replacement Velcro Part No Specification mm $4.40 $ mm $4.40 $ mm $6.60 $ mm Cushioner $19.80 $18.00 Polishing 14

20 POLISHING POLISHING PVA Discs Application: Dry Polishing of Granite, Marble, Engineered stone, Ceramic tile, Porcelain & Glass. Part No Grit Specification # PVA DISC $13.20 $ # PVA DISC $13.20 $ # PVA DISC $13.20 $ # PVA DISC $13.20 $ # PVA DISC $13.20 $ # PVA DISC $14.30 $ # PVA DISC $14.30 $13.00 Polishing HAND PADS Application: Wet polishing of Granite, Engineered Stone, Ceramic Tiles, Concrete & Glass. Part No Grit Specification # HAND PAD $38.50 $ # HAND PAD $38.50 $ # HAND PAD $35.20 $ # HAND PAD $36.30 $ #R HAND PAD $23.65 $ #M HAND PAD $27.50 $ # HAND PAD $24.20 $ # HAND PAD $24.20 $ # HAND PAD $24.20 $ SET OF 8 $ $

21 POLISHING HAND PADS 180 mm GENESIS DISCS Application: For polishing marble Part No Grit Specification # 180 mm Genesis Discs $ $ mm SQUARE BACKING PAD Application: Replacement backing sheet for Velcro pads Part No Specification mm Square backing Pad - Velcro $33.00 $30.00 Polishing 16

22 POLISHING POLISHING 100 mm SEBALD STONES Application: Natural stone dry grinding and shaping Part No Grit Specification /36 Red BA LB - Snail Fitting $17.60 $ Red BA LB - Snail Fitting $17.60 $ Red BA LB - Snail Fitting $17.60 $ Red BA LB - Snail Fitting $17.60 $ Red BA LB - Snail Fitting $23.10 $ Red BA LB - Snail Fitting $23.10 $ W/Felt White Felt - Snail Fitting $44.00 $ B/Felt Brown Felt - Snail fitting $44.00 $ mm SEBALD STONES Polishing Application: Natural stone dry grinding and shaping Part No Grit Specification /36 Red BA LB - Snail Fitting $27.50 $ Red BA LB - Snail Fitting $27.50 $ Red BA LB - Snail Fitting $27.50 $ Red BA LB - Snail Fitting $27.50 $ Red BA LB - Snail Fitting $33.70 $ Red BA LB - Snail Fitting $33.70 $ W/Felt White Felt - Snail Fitting $74.80 $ B/Felt Brown Felt - Snail fitting $74.80 $ mm SEBALD ADAPTOR Application: Adaptor for Sebald stone Part No Specification mm - M14 $78.00 $ mm - M14 $ $

23 TENAX CHEMICAL PRODUCTS - GLUING & FILLING CHEMICAL PRODUCTS TENAX Details: Transparent polyester resin adhesive paste used for gluing and repairing stone. Part No Size Specification Litre Transparent Solid $25.00 $ Litre Transparent Liquid $25.00 $ Litre Transparent Solid $92.00 $ Litre Transparent Liquid $ $ Details: Pre-coloured solid polyester resin adhesive paste for gluing and repairing stone. Part No Size Specification Litre Solid White $24.80 $ Litre Solido White (2) Bright $24.80 $ Litre Solid Black $24.80 $ Litre Solid Beige $24.80 $22.55 PIGMENT Details: Colouring pigment for mixing with transparent polyester resins. Part No Size Specification g Yellow Pigment $11.00 $ g White (Bianco) Pigment $6.60 $ g Black (Nero) Pigment $6.60 $ g Brown (Marrone) Pigment $6.60 $ Colour Set $44.00 $40.00 Chemical Products HARDENER Details: Extra hardeners for use with polyester resins. Part No Size Specification g Extra Hardener $3.00 $ g Extra Hardener $7.70 $

24 CHEMICAL PRODUCTS TENAX CHEMICAL PRODUCTS - SURFACE PROCESSING HYDREX SEALER Details: Anti-stain, water and oil proof impregnating sealer. Part No Size Specification Litre Hydrex Sealer $26.60 $24.18 Details: Anti-stain, water proof, oil proof impregnating colour enhancing sealer with wet effect. Part No Size Specification Litre Gear Wet Effect $72.20 $65.64 Chemical Products PLUMBER SILICONE & RAZOR BLADES Application: For sealing ceramic tiles & natural stone Part No Diameter Segment Size gm Plumber Silicone $4.95 $ pc Single Edge Razor Blades $18.00 $

25 CHEMICAL PRODUCTS POLISHING POWDERS DIA-GLO BUFFING COMPOUND Application: Natural stone. Details: Specifi cally formulated buffi ng compound designed to achieve the best possible fi nish on marble & stone surfaces. Part No Size Specification kg Marble $ $ REULIN Details: Premium quality polishing powder for Granite and Hard stone. Part No Size Specification kg H Granite $ $ kg H Granite $66.00 $60.00 Chemical Products 20

26 MACHINERY ACHILLI BRIDGE SAW AMS 100-CE Cutting depth up to 95mm Details: - Designed to cut Granite, Marble, Stone, Porcelain, Ceramic, Terracotta, Concrete, Glass, and any other sheet goods. - Made in Italy with premium quality materials - Comes with a 3HP motor - Soft Start/Stop button - 40 Length of cut Efficient monorail design - 3 HP motor - Side extension table - 14 blade capacity - Water recycling system - 45 manual bevel adjustment Machinery Part No Description Specification AMS 100-CE 45 o Mitre, 2kw, 350 mm Blade x 25.4 mm Arbor, 1000 mm cutting length, 95 mm depth of cut, Weight 98kg $3, $3, Side Table Only suits the AMS 100 / 130 $ $ Segmented 350 mm Hard Tile / Granite Blade - 60/50 Bore $ $ Continuous Rim 350 mm Hard Tile / Granite Blade $ $ Segmented 350 mm Sandstone / Concrete Blade $ $

27 MACHINERY ACHILLI BRIDGE SAW AMS 130-CE Cutting depth up to 120mm Details: - Designed to cut Granite, Marble, Engineered Stone, Travertine, Limestone, Porcelain, Ceramic, Terracotta, Concrete and Glass, and any other sheet goods. - Made in Italy with premium quality materials - Comes with a 3HP motor - Soft Start/Stop button - Plunge Cutting - Miter cutting - 52 Length of cut Efficient monorail design - 3 HP motor - Side extension table - 14 blade capacity - Water recycling system - 45 manual bevel adjustment Part No Description Specification AMS 130-CE 45 o Mitre, 2kw, 350 mm Blade x 25.4 mm Arbor, 1300 mm cutting length, 120 mm depth of cut, Weight 112kg $4, $4, Side Table Only suits the AMS 100 / 130 $ $ Machinery Segmented 350 mm Hard Tile / Granite Blade - 60/50 Bore $ $ Continuous Rim 350 mm Hard Tile / Granite Blade $ $ Segmented 350 mm Sandstone / Concrete Blade $ $

28 MACHINERY TABLE SAW MASONRY SAW TBE350 Cutting depth up to 110mm Details: - Uncompromising price/performance ratio. - Clean cutting due to a solid nonslip table. - Swivelling saw head allows 45 Mitre Cuts. - Robust wheels for easy transport. - Continuous tool cooling and minimal amount of service work due to the location of the water pump. - Centrally located emergency stop switch. - Includes an angle stop for 30 to 90 cuts. Machinery Technical Data Machine Voltage/Frequency Power Saw Blade Drive Max. Saw Blade Max. Cutting Depth Max. Cutting Length Saw Blade Speed Blade Arbor Weight Length 230 v / 50 Hz 2.2 kw Direct 350mm 110mm 600mm 2800 rpm 25.4mm 79kg 1140mm Part No Description Specification TBE350** 2.2kW Masonry Saw $1, $1, Segmented 350 mm Hard Brick Blade $ $ Segmented 350 mm Sandstone / Concrete Blade $ $

29 MACHINERY TABLE SAW TILE SAW TM650 Cutting depth up to 270mm Details: - Strong steel chassis - Stainless steel table guide - Continuous tool cooling - Pull out water tank - Precise mitre cuts thanks to mitre stop - Centrally located emergency stop switch - Transport hook Technical Data Machine Voltage/Frequency Power Saw Blade Drive Max. Saw Blade Max. Cutting Depth Max. Cutting Length Saw Blade Speed Weight 400 v / 50 Hz 5.5 kw Direct 700 mm 270 mm 600 mm 1,400 rpm 215kg Machinery Part No Model Description TME650** 32amp 50hz 3 Phase $9, $9, *Blade on Application 24

30 MACHINERY TABLE SAW TILE SAW TRE2593 Cutting depth up to 38mm Details: - Comes with four folding legs, two of which have wheels. - Reinforced rail with ball bearing wheels to promote smooth movements and accuracy. - Highly durable steel tray located beneath the table. - Water recycling system - Rail and cutting head can be tilted 45 to perform quick and easy mitre cuts. - Side Extension table for additional lateral support for large tiles. - Splash guards reduce water spray. Machinery Technical Data Machine Voltage/Frequency Power Saw Blade Drive Max. Saw Blade Max. Cutting Depth Max. Cutting Length Saw Blade Speed Weight 240 v / 50 Hz 1.1 kw Direct 250mm 38mm 940mm 2800 rpm 76kg Part No Description Specification TRE2593** 1.1kW Tile Saw $1, $1, Segmented 250 mm Hard Tile $80.00 $ Segmented 250 mm Sandstone / Concrete Blade $ $

31 MACHINERY ACHILLI FLOOR GRINDER FLOOR GRINDER LM30-VE Single - Phase, Max grinding width 300mm Details: - Designed for Granite, Marble, Terrazzo and Concrete fl oors. - Sturdy and compact structure. - Varible speeds for an optimised grinding fi nish. - Italian Made Technical Data Machine Voltage / Frequency 230v / 50Hz Power 2.2kW Max Disc 300mm Speed 350 / 440 / 525 / 615rpm Dimensions & Weight Length 1300mm Width 500mm Height 995mm Weight 120kg Machinery Part No Model Description LM30-VE 2.2kW Single Phase $4, $4,

32 MACHINERY WET SANDER & POLISHER Details: - M14 spindle size - Adjustable handle - Includes hoses Machinery Technical Data Machine Pad/Disc Size Ø80 Spindle Size Male M14 Power out put 435W Weight 1.30kg Noise Level 78 dba Vibration <2.5 mls2 Avg. Air Consumption 4.0 CFM Air Inlet Size 1/4 Hose Size 10 mm Part No Model Description WR-E Shinano Wet Polisher/Sander M14 $ $

33 MACHINERY PRODUCTS ELECTRO PLATED PRODUCTS Application: For routing, rebating and smoothing fi breglass. Part No Diameter Segment Size Flat Plated Router Finger 7D-20W-40D $23.10 $ Peircing Plated Router Finger 7D020W-40W $23.10 $21.00 BUTTONS Application: For grinding brick and stone. Part No Diameter Segment Size mm Button seg 30/40# EC-20L-15W-M12 $52.00 $47.26 Machinery 28

34 TYROLIT = SAFETY - Our Aim was, and is, to make our products even safer for our users: Through our work as a founding member of the Organisation for the Safety of Abrasives (osa). - Through close co-operation with the safety authorities. - Through practical communication with our users all over the world. For safe working with grinding tools, it is necessary that: - Machine manufacturer. - Abrasive manufacturer. - Operator. Contribute their part in equal measure. TYROLIT guarantees that all tools meet the requirements of the osa and the European standards. The CE marking of our machines guarantees the complete compliance with the applicable EU safety requirements. TYROLIT strongly recommends not to use grinding tools, which do not have the symbols osa, EN13236 (diamond tools), EN12413 (Cutting and grinding wheels) or EN13743 (fl ap discs). Safety 29

35 SAFETY INFORMATION Assembly / Repair - Diamond tools must be visually inspected for cracks or other possible damage before mounting. DON T USE DAMAGED DIAMOND TOOLS! - The dimension of the diamond tool must correspond to the information on the machine and should not exceed that information. - Make sure that the maximum operating speed (RPM) of the tool is not exceeded. - Please note when mounting, that the arrow on the diamond tool corresponds with the direction of rotation of the machine. - Make sure the bore of the diamond tool fi ts the machine spindle properly - the bore must not be manipulated. - Make sure that the machine spindle is clean and intact. An out of round condition will cause damage to the blade and the saw. - Flanges should be clean, fl at, of equal size and of the proper type for the diamond tool. Don t use damaged fl anges. - The diamond tool must be properly mounted, rotate freely and the fl anges must be tightened properly. - NEVER FORCE A WHEEL ONTO THE MACHINE! - Only use machines with suitable blade guards. - Disconnect the machine from its power supply before mounting or removing a diamond tool. - Have your machine repaired solely by qualifi ed personnel using original spare parts. Application - Avoid unintentional starting of the machine. Make sure that the machine is switched off before connecting to power supply. - Secure the work piece to prevent accidental slipping. - Support plates or large work pieces in order to reduce the risk of wheel pinching and kickback. Large work pieces tend to sag under their own weight. - Always wear personal safety equipment and eye protection. Wearing personal safety equipment, such as gloves, non-slip safety shoes, helmet and ear protection, always depending on nature and purpose of the tool, may reduce the risk of injury. - Ensure adequate ventilation and protective measures that correspond to the material to be machined when working with cutting and rough grinding wheels. - Maintain a fi rm grip on the machine and keep balance at all times. Bring your body into a position where you can intercept kickback forces. - Do not position your head in line with the rotating wheel. Do not position your body in the area in which the machine will move in case of a kickback. - If the cutting wheel gets jammed or when interrupting a cut for any reason, turn off the machine and hold the machine motionless until the wheel comes to a complete stop. Never attempt to remove the wheel from the cut while the wheel is in motion otherwise kickback may occur. - Do not restart the cutting operation in the work piece. Let the wheel reach full speed before you re-enter the cut. - After turning off the machine, allow the wheel to come to rest naturally. Never use an artifi cial brake such as soil, wood pallets or shoes and never lay the machine down before the wheel has come to rest. The rotating wheel may grab the surface. Safety 30

36 RECOMMENDED RPM Safety 31

37 WET CORE DRILL TROUBLE-SHOOTING 1. Excessive wear of diamond segments Possible causes and solutions: Insuffi cient coolant supply. Adjust the water supply and/or check the water lines. The operating speed of the core drill is too low. Increase the RPM (see RPM recommendations). The engine power is too high. Match the motor power to the drilling diameter. The machine is vibrating. Fix the drill rig and/ or check the general state of the machine (e.g. bearings and rollers). The selected core drill may not be suitable for the material being drilled, or the material is too abrasive. Use a harder specifi cation (e.g. CDL > CDM). 2. Excessive wear of the steel tube Possible causes and solutions: The machine is vibrating. Fix the drill rig and/ or check the general state of the machine (e.g. bearings and rollers). The core drill is warped/is not running true. The core drill is not fi xed properly. Check if the core drill is aligned with the motor spindle. There are remains in the hole, which have not been removed by the coolant. Increase the coolant supply temporarily. You are drilling in loose material (e.g. gravel). 3. Broken segments Possible causes and solutions: In case of brazed segments, a short interruption of the cooling can lead to overheating and thus to a destruction of the soldered joint. The core drill has struck multiple times against reinforcements or fragments. Remove all loose steel and segment parts before introducing a new core drill. The core drill is cutting into loose reinforcement. Reduce the RPM when drilling reinforcements in order to avoid damage to the core drill. 4. Drill bit does not drill segments are overloaded Flat segment surface, possible deformation of the segments, high number of pull-outs (> 50%), drill chatters. Possible causes and solutions: The operating speed is too low. Increase the RPM. The grinding pressure is too high. Reduce the pressure. The material may be too soft and abrasive for the used specifi cation. Use a harder specifi cation (e.g.cdl > CDM). 5. Drill bit does not drill segments are under challenged Smooth segment surface, polished diamonds (shining,no sharp edges) Possible causes and solutions: The diamond segments are smooth (polished). Re-sharpen the drill bit by drilling into soft, abrasive material or use a TYROLIT sharpening plate. The operating speed is too high. Reduce the RPM. The grinding pressure is too low. Increase the pressure. The engine power is too low. Match the motor power to the drilling diameter. Excessive coolant supply, only clear water is coming out of the drill hole (no slurry). Reduce the coolant supply and check the consistency (should be milky/ cloudy). The material may be too hard for the used specifi cation. Use a softer specifi cation (e.g. CDL > CDM). 6. The core drill is jammed Possible causes and solutions: Debris is blocked between the core and the tube wall (steel, pieces of material). Remove the drill rig and, using a screw-wrench, turn the core drill alternately in both directions until it can be removed. Take the debris out of the drill hole before introducing a new core drill. The drill rig was not fi xed correctly and has moved during drilling. Drill rig and core drill are no longer aligned. Align and re-fi x the drill rig. Safety 32

38 DIAMOND SAW BLADE TROUBLE-SHOOTING Safety 1. Excessive wear Possible causes and solutions: The saw blade is not suitable for the material being cut. Use a harder specifi cation. Insuffi cient water supply. Adjust the water supply and/or check the water lines. The blade is chattering, which accelerates the wearing. The reasons could be poor bearings, a worn spindle shaft or the use of a too hard specifi cation for the material being cut. Check the state of the machine or use a softer specifi cation. The operating speed (RPM) is too low. Use the correct RPM for the diameter of the blade (see RPM recommendations). 2. Undercutting Possible causes and solutions: Undercutting is a condition in which the steel centre wears faster than the diamond segment, especially in the areas where the segment and core are joined. This is caused by highly abrasive material grinding against the blade during the sawing operation. Finally this can lead to segment loss. Be sure to have suffi cient water supply. (Only with sufficient water the abrasive grinding mud will be transported out of the contact zone and will thus reduce the undercutting effect.) Do not cut into the base layer of the pavement (gravel or sand) Caution! For safety reasons, do not use the saw blade any longer! 3. The blade does not cut Possible causes and solutions: The saw blade is too hard for the material being cut. Check if the specifi cation is appropriate. A glazed blade can be sharpened by cutting into soft, abrasive material. The output power of the machine is insuffi cient to permit the blade to cut properly. Make sure that the specifi cation is appropriate for the machine power and the material being cut. Repeatedly check the tension of the V-belt in order to guarantee an optimal transmission of power. The operating speed (RPM) is too high. Use the correct RPM for the diameter of the blade (see RPM recommendations). If the RPM cannot be reduced, complete the job by cutting in multi-passes. The blade is not properly mounted. Check that the arrow on the diamond blade points into the same direction as shaft rotation 4. Overheating Possible causes and solutions: Overheating may lead to several problems like loss of core tension, cracks in the steel core and segment loss (in case of brazed segments). Overheating can be identifi ed by a discolouration (blue and/or black oxidation) of the blade or the segments. Make sure that wet-cutting saws have a suffi cient water supply. Check the water lines and make sure flow is adequate on both sides of blade. An excessive cutting pressure leads to overheating of dry-cutting tools. Use several passes of 2 to 5 cm deep for cutting solid materials. On a regular basis, release the pressure on the diamond blade and allow it to rotate freely for cooling in the air. Do not use excessive pressure the weight of the machine is suffi cient. 5. Loss of blade segment Possible causes and solutions: The machine was not held fi rmly or the material was not fixed, which caused the blade to twist or jam in the cut. Secure the material firmly while cutting and and maintain a fi rm grip on the machine. The blade is too hard for the material being cut which causes the blade to chatter. Use a softer specifi cation. The blade has been undercut. Make sure that there is sufficient water supply and do not cut into the base layer of the pavement (gravel). In case of brazed segments, a short interruption of the cooling can lead to overheating and thus to a destruction of the soldered joint. The saw has not been mounted correctly and starts to chatter. Caution! For safety reasons, do not use the saw blade any longer! 33

39 6. Cracks in the segment Possible causes and solutions: The saw blade is too hard for the material being cut; the saw blade starts to chatter during cutting. Use a softer specification. Insuffi cient cooling supply (overheating). Adjust the water supply and/or check the water lines. 7. Cracks in the steel core Possible causes and solutions: The saw blade is too hard for the material being cut. Use a softer specification. Excessive cutting pressure. Extreme strain on the blade can create material fatigue, which can then lead to a fracture in the steel core. The saw blade is chattering. Check the state of the machine (e.g. spindle and bearings) and the mounting of the saw blade. The cut is not straight which results in friction and heat. Properly align the machine and do not exert excessive side pressure on the handles as a method of steering. Check the alignment of the drive shaft. Caution! For safety reasons, do not use the saw blade any longer! 8. Uneven segment wear Possible causes and solutions: Make sure that wet-cutting saws have a suffi cient water supply. Check the water lines and make sure flow is adequate on both sides of blade. The saw blade is irregularly worn due to defective bearings, a damaged blade bore or machine spindle. Exchange or repair the bearings and/or spindle. Ensure the engine runs smoothly and does not cause the blade to chatter on a regular cycle basis. The cut is not straight which results in friction and heat. Properly align the machine and do not exert excessive side pressure on the handles as a method of steering. Check the alignment of the drive shaft 9. Loss of tension Possible causes and solutions: Blade has been overheated. Make sure that wetcutting saws have suffi cient water cooling. The saw blade is too hard for this application. The reason for the loss of tension is a high lateral friction. Check if the correct RPM has been chosen and if the proper flanges are being used. Ensure that the saw blade has been fi xed correctly on the spindle. Make sure that drive pins are used for all machines. The cut is not straight which results in tension and heat. Properly align the machine and do not exert excessive side pressure on the handles as a method of steering. Check the alignment of the drive shaft. 10. Damaged bore Possible causes and solutions: The fl anges or the spindle are worn out. Check the flanges and spindle for wearing and replace the worn parts. The saw blade has not been mounted properly. Ensure that the blade is mounted on the proper diameter of spindle. Fix the wheel fl anges properly (with a wrench, not by hand). Do not remove the drive pins, because they guarantee an optimal transmission of power. Safety 34

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