Shipyard Machinery and Power Tool Safety. A Hazard Prevention Course. Conducted By The Port of San Diego Ship Repair Association. (Including Guarding)

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1 Shipyard Machinery and Power Tool Safety (Including Guarding) A Hazard Prevention Course Conducted By The Port of San Diego Ship Repair Association This material was produced under grant SH SH7 from the Occupational Safety and Health Administration, U.S. Department of Labor. It does not necessarily reflect the views or policies of the U.S. Department of Labor, nor does mention of trade names, commercial products or organizations imply endorsement by the U.S. Government. 1

2 Table of Contents 2

3 Course Objectives 3

4 OSHA 4

5 Recent and Real Machinery Hazards 5

6 Machinery Hazards Exercise A lathe is a machine that rotates the workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, turning with tools that are applied to the workpiece to create an object with symmetry about that axis. 6

7 Your Risk Exercise

8 Where Mechanical Hazards Occur Power Transmission Device Other Moving Parts Point of Operation Controls

9 Hazards to be Guarded

10 Motions Rotating - Gears Reciprocating - Table Transverse Motion - Belts

11 In-Running Nip Points Rotating - Gears Reciprocating - Table

12 Action Cutting Band Saw Punching Metal Punch Shearing Shearing Machine Bending Bending Machine

13 Exercise 13

14 Applicable Regulations

15 Machine Guards and Devices

16 Machine Guards Fixed and Interlocked Fixed Interlocked

17 Machine Guards Adjustable and Self-Adjusting Bandsaw blade Circular table saw Adjustable Self-Adjusting

18 Exercise From a safety perspective identify the pros and cons of each type of guard below. 18

19 Guarding Devices Presence Sensing and Pullback Presence sensing device Cables attached to operator s hands or wrists Removes hands from point of operation during danger period Pullback

20 Guarding Devices Restraint and Safety Controls Safety Cable Restraint Safety Controls

21 Guarding Devices Gates and Two-Handed Controls Gates Two-Handed Controls

22 Safeguarding by Location and Distance

23 Exercise

24 Specific Machines Hazards and Solutions 24

25 Abrasive Wheel and Grinder Rotating (Motion) Cutting (Action) Protective Shields

26 Abrasive Wheel and Grinder Hazards

27 Abrasive Wheel and Grinder Solutions

28 Band Saw?????? (Motion)?????? (Action)

29 Band Saw Hazards

30 Band Saw Solutions Properly adjust the blade guide to fit the thickness of the stock and ensure the guard is as close as possible to the stock.

31 Shop Saw (Cut-Off Saws) Rotating (Motion) Cutting Miter Saw Chop Saw (Action)

32 Shop Saw Hazards

33 Shop Saw Solutions

34 EXCERCISE 34

35 Drill Press??????? (Motion)??????? (Action)

36 Drill Press Hazards

37 Drill Press Solutions

38 Wood Lathe??????? (Motion)??????? (Action)

39 Wood Lathe Hazards

40 Wood Lathe Solutions

41 Planer??????? (Motion)??????? (Action)

42 Planer Hazards

43 Planer Solutions

44 What Should Have Been Done Differently? 44

45 Milling Machine??????? (Motion)??????? (Action)

46 Milling Machine Hazards

47 Milling Machine Solutions

48 Roll-Forming & Roll-Bending??????? (Motion)??????? (Action)

49 Roll-Forming & Roll-Bending Hazards

50 Roll-Forming & Roll-Bending Solutions

51 Machine Guarding Checklists

52 Questions/Comments 52

53 Portable Power Tools 53

54 Power Tool Hazards - Exercise 54

55 Applicable Regulations

56 OSHA Precautions 56

57 More OSHA Precautions 57

58 Controls and Switches 58

59 Specific Tool Hazards and Solutions 59

60 Abrasive Grinders 60

61 Exercise 61

62 Abrasive Grinder Hazards 62

63 Abrasive Grinder Hazard Solutions 63

64 Hazard Solutions - Preparation 64

65 Hazard Solutions - Inspection 65

66 Hazard Solutions Ring Test Replacing the Wheel 66

67 Hazard Solutions PPE Switch the Grinder On 67

68 Hazard Solutions Grinding Switch the Grinder Off 68

69 Hazard Solutions Other Precautions Maintenance/Storage 69

70 Hand Grinder Do's and Don ts 70

71 What Happened? 71

72 Exercise 72

73 Portable Power Drills 73

74 Portable Power Drill Hazards 74

75 Exercise 75

76 Portable Power Drill Solutions 76

77 Before You Pull The Trigger! 77

78 While Drilling! 78

79 More While Drilling! 79

80 Drilling Don ts

81 Portable Power Drill Exercise 81

82 Sawzalls 82

83 Sawzall Hazards 83

84 Sawzall Solutions 84

85 Before You Pull The Trigger! 85

86 While Sawing! 86

87 Sawzall Don ts

88 More Sawzall Don ts

89 Sawzall Exercise 89

90 Needle Gun 90

91 Needle Gun Hazards 91

92 Needle Gun Solutions 92

93 Before You Pull The Trigger! 93

94 While Needle Gunning! 94

95 Needle Gunning Don ts

96 Needle Gunning Exercise 96

97 97

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