LOG HOUSE MANUFACTURING TECHNOLOGY

Transcription

1 LOG HOUSE MANUFACTURING TECHNOLOGY Logmatic Machining Line Photo: Kontiotuote

2 LOGMATIC MACHINING LINE FOR IDEAL LOG HOUSES THE SKY IS THE LIMIT WITH THE COMPLETE SOFTWARE PACKAGE Makron offers a complete service package that We help our customers to make investment We focus particularly on the development of a Each of the proposed programs has unique features includes design, manufacture, supply, installation and decisions by offering not just stand-alone machines CAD/CAM operations software for Logmatic line. The designed based on the specific needs of operating commissioning of equipment, as well as operational and equipment, but integrated process lines. The increased intelligence of lines provides considerable manufacturing enterprises. personnel training and post-warranty maintenance supply of a product from Makron always includes advantages to users, improving the efficiency and for companies in the home-building industry. Before direct consulting on the effectiveness of design quality of production. For example, an indisputable advantage of LogFactory compiling each service package, we thoroughly study concepts planned by the customer, as well as the (software for optimal cutting) is that it allows you to the conditions of the specific investment project to necessary adaptation of the equipment to its House design, cutting optimisation and raw material take into account not only the most efficient use of the improve the client s competitiveness, production working environment. consumption planning, product quality control, material for log construction, but also to manufacture capacity, and product quality. We can therefore manufacturing statistics and analysis, packaging components in such a way that, after packaging and take pride in the success of our clients well-known With us, you will find cost-effective solutions automation, and interactive monitoring of house shipping to the construction site, the components are manufacturers of log houses actively involved in the that meet your company s needs and increase its construction all this can now be achieved with then unpacked in the most convenient order for log development and implementation of new technological production capacity, and that brings a quick return on the CAD/CAM operations software for Logmatic. construction assembly. solutions for the production of modern residential and investment through profit generation. Choose solid Customers can purchase the complete software social buildings. experience. Choose Makron. package described below or its individual components, Please see a list below of documents generated by the depending on the manufacturing process management LogHouse software package: tools they require. School campus in Pudasjärvi, Northern Finland. The log buildings of the campus for 800 students with a total area of square meters were manufactured on the Logmatic XL line at the Kontiotuote plant. Project draft DESIGN MANUFACTURING PACKING ASSEMBLY GENERATED DOCUMENTATION Import from CAD LogHouse LogFactory Part labels LogPack Assembly instructions on construction site LogConstruct LogHouse LogFactory Wall parts specification Delivery list Assembly table Walls and plan drawings Cutting plan Cutting statistics Labels printing Project documentation Logmatic control logic Packing lists LogPack Packing lists Packing statistics Part search Export to Excel LogEnterprise Manufacturing status in real time Statistics, reporting, and performance analytics LogEnterprise Machining line performance per week, shift, hour Cutting remainders per project Machining quantity by type + any custom reports on order!

3 LOGMATIC XS LOGMATIC S LOG BLANKS OPTIONAL FEATURES* LOG BLANKS OPTIONAL FEATURES* Glue-laminated and natural Corner notching for square logs and cross Drilling, end notching, beveling Glue-laminated and natural Corner notching for square logs, drilling, Dovetail milling, dovetail notching, massive square-log blanks cutting at a 90 angle cutting, marking for manual massive square log blanks end notching, and cross cutting at a 90 angle and marking for external machining machining, slitting/angular cutting Drilling End notching Cross-cutting at 90 angle Corner notching *) Drilling *) End notching Cross-cutting 90 *) Beveling cutting *) Marking for manual machining *) Slitting *) Angular cutting *) Dovetail notching male/female Corner notching Two basic kinds of processing are usually sufficient for the industrial production of simple structures made of thin beam: cross-cutting and corner notching. When working on more architecturally complex structures, the Logmatic XS can be supplemented with special units for: drilling, casing grooves, decorative facets, as well as angled cutting and cross-cutting. *) Dovetail notching, male/female ±0 45 *) Marking for external machining LOGMATIC XS THIN/DOUBLE BEAM MACHINING CENTER Logmatic XS machining line is an effective solution for mass manufacturing of: cottages built from single or double beams with cellulose wool insulation light structures for garden and country cottages; garages, sheds, barbecues, pergolas, and other landscape architecture products. The basic configuration of the Logmatic XS line is a manually operated line. It is an affordable option for a new manufacturing unit of thin-beam structures. Later, with the growth of production, the line can be additionally equipped and its control system can be advanced to semiautomatic or fully automatic. It is also possible to automate the beam feed on a Logmatic XS line so that operating personnel would not be required for the blanks task on the line. The start of thin-beam house production is quite an affordable solution for launching a promising business, as it requires a fairly minimal initial investment only for a 4-sided planning appliance and Logmatic XS. Logmatic S has been designed especially for machining of massive logs, both glue-laminated and natural squared logs. It has been designed to meet all the basic needs of the log house manufacturer. Thanks to its well-designed features and the moderate price level, the Logmatic S is an ideal solution for companies beginning the manufacture of log houses. The Logmatic S serves you with a highly reliable and user-friendly CAD/CAM operations software. Transferring production data, such as log and machining lists, to the control system is fast and easy. The compact structure of the system and its carefully designed ergonomics make for a user friendly work station. With the Logmatic S, you achieve excellent cost-efficiency and machining accuracy, irrespective of log size.

4 LOGMATIC S AND LOGMATIC M LOGMATIC M LOGMATIC S AND LOGMATIC M LOG BLANKS OPTIONAL FEATURES* MACHINING LINE LAYOUT: Natural massive or laminated Saddle-joint notching, drilling, Dovetail milling, dovetail notching, Space required: approx. 33 6,5 m round/square logs end notching, and cross-cutting and marking for external machining (including all options) Length of blanks: 3,1 12,1 m Automated log pusher (AMT 100) Log blank sorting Logmatic machining centre *) Marking for external machining Turning pillar lifter End notching for square and round logs Cross conveyor with cambased feeding system Log blanks *) Dovetail notching, male/female Picture 1. Saddle-joint notching Finished logs Drilling Log pile carrier *) Dovetail notching, male/female, ±0 45 Cross-cutting, 90 Logmatic M has been developed for modern and flexible log house production. Suited to processing squared and rounded logs alike, this machining line provides a highly efficient and productive log-processing line for a small or midsize log house manufacturer. The machine is constructed to be compact and ergonomic; therefore, it is easy to use. The Logmatic M s high production capacity and low operating costs, provide very high productivity. The unique saddle-joint feature enables tight joining for both rounded and squared logs. With identical notching for rounded and squared logs, tooling costs decrease and the necessary machine adjustments are simpler. Machining capacity is increased significantly, thanks to the use of two drilling units, one of which is automatically positioned.

5 LOGMATIC XL LOGMATIC XL MACHINING LINE LAYOUT: Space required: approx m (including all options) Length of blanks: 3,1 12,1 m (max. 22 m) External machining Traditional round log notching, corner notching, end notching, drilling, dovetails, and cross-cutting, slitting and defect removal. Vacuum lifter Log-blank sorting OPTIONAL FEATURES A broad range of optional machining, thanks to the Logmatic XL s extensive tooling and the production line can be upgraded with a LogRobot log-processing unit, which expands the machining possibilities even further. Finished logs Blank feeding Logmatic machining centre Automatic log-pusher Logmatic XL has been developed especially for log house manufacturers who appreciate quality, high output (up to linear meters/shift), and efficiency. For greater efficiency, the production line is fitted with log-feeding, discharge, and packaging equipment. The Logmatic XL can be augmented with the LogRobot unit, a special log processing system that utilises modern industrial robot technology. Our log house design and optimisation software acts in concert with the Logmatic XL to form the perfect solution for a log house manufacturer. Also, CAD/CAM operations software for real-time monitoring and analysis of production is available, as is an IT solution for packaging control.

6 LOGMATIC MACHINING CENTRES Technical data LOGMATIC XS LOGMATIC S Log type Squared logs Squared logs Min/max width mm mm Main/max length mm mm Min/max blank length mm (1 000) mm Min/max length for finished logs mm 400 (500) mm Calculated capacity (14 18 m³) lm/shift (20 30 m³) lm/shift Basic machining units and features Notching unit vertical 2 x 4 kw 2 x 7,5 (11) kw Notching unit horisontal 2 x 4 kw 2 x 4 (5,5) kw Drilling unit 1 x 4 kw 1 x 3 kw Cross cutting 5,5 kw 7,5 kw End notching unit 2 x 3 kw 7,5 kw Other machining Universal unit Marking for external machining Doventail unit, male and female Dovetail corner notching Notching for roof and floor beam Doventail unit, male/female ±0 45 Frame milling short Round log notching unit Surface milling, upper side Electrical box drilling Automated log pusher 3 kw 3 kw Log positioning accuracy ± 1 mm ± 1 mm Moving speed with log 0,7 m/s 0,7 m/s Control PC / PLC PC / PLC Creation of house files LogHouse LogHouse CAD-configuration AutoCAD, K3, Cadwork, Vertex, etc. AutoCAD, K3, Cadwork, Vertex, etc. Material optimisation LogFactory LogFactory Packaging software optional LogPack optional LogPack Label printer Laber sticker applicator Log blank sorting equipment Remote monitoring Additional equipment Feeding conveyors Receiving conveyors Lift tables Vacuun lifter, feeding end Turning pillar lifter Log pile carrier manual/radio controlled Technical data LOGMATIC M LOGMATIC XL Log type Squared and rounded logs Squared and rounded logs Min/max width mm /Ø mm mm/ Ø mm Main/max length mm/ Ø mm mm/ø mm Min/max blank length (1 000) mm (22 000) mm Min/max length for finished logs 400 (500) mm mm Calculated capacity (30 50 m³) lm/shift (50 80 m³) lm/shift Basic machining units and features Notching unit vertical 36 kw 2 x (5,5) 7,5 kw Notching unit horisontal 11 kw 2 x (11) 15 kw Drilling unit 2 x 5 kw 4 or 10 x 5 kw Cross cutting 7,5 kw 11 kw End notching unit 7,5 kw 11 kw Other machining Universal unit Marking for external machining Doventail unit, male and female Dovetail corner notching Notching for roof and floor beam Doventail unit, male/female ±0 45 Frame milling short Round log notching unit Surface milling, upper side Electrical box drilling Automated log pusher 3 kw 5 kw Log positioning accuracy ± 1 mm ± 0,5 mm Moving speed with log 0,7 m/s 1,2 m/s Control PC / PLC PC / PLC Creation of house files LogHouse LogHouse CAD-configuration AutoCAD, K3, Cadwork, Vertex, etc. AutoCAD, K3, Cadwork, Vertex, etc. Material optimisation LogFactory LogFactory Packaging software optional LogPack optional LogPack Label printer Laber sticker applicator Log blank sorting equipment Remote monitoring Additional equipment Feeding conveyors Receiving conveyors Lift tables Vacuun lifter, feeding end Turning pillar lifter Log pile carrier manual/radio controlled

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