Fab Analysis for Plywood Processes with Customer s Perspective

Transcription

1 22. The checked sheets are finally graded by skilled workers as per the specifications and only the sheets meeting the requirements are cleared for dispatch. 21. The passed sheets are finally branded using Domino printers. Fab Analysis for Plywood Processes with Customer s Perspective Feature/ Process Advantage Benefit Storing of Logs Keeps & preserves the logs in green condition & protects The customer gets smooth & better in Pond from sun and cracks and also to maintain the buffer stock. quality Veneer and split-free plywood. Drying Evaporates moisture to maintain 8 10%, To obtain superior bonding. as per respective grade. Well researched double stage synthetic resol resin manufactured in a special type of stainless steel reactor Resin & adhesive (reaction kettle), having vacuum arrangement, fortified with Manufacturing Standard and uniformly spread suitable formaldehyde absorbents along with organic preservative Process bonding resulting in greater strength. chemicals (fungicide), incorporated at different stages of resin preparation, to make it low formaldehyde emission as well as to avoid fungal infestation. Additional precautionary measures Preservative organic Glue line protection treats each and every layer of veneer with inspite of using Hard wood species, chemicals in glue mix preservative chemicals which is based on Organic Compounds. which have no susceptibility towards borer, termites and fungal infestation. Pre Pressing Uniform spreading of moisture gives It is done in ambient temperature under high pressure for at flatness to the sheet and gives least ½ hour, helps the glue to penetrate from the glued to resistance to rigorous climatic non-glued area and thus moisture spreads uniformly changes. Pores are filled making it throughout the entire sheet. Termite Resistant. Hot Pressing This process gives final & the ultimate bonding to Gives better and strong bonding, he plywood. resulting in strong Ply. Wide Belt Sander Sheet is passed through fine grit abrasives under controlled Provides better & smooth surface pneumatic pressure at high speed. finish. Protects from attack of Fungus, Preservative Treatment Finished sheet is treated with preservative chemicals, to Borer and Termites and conse quently preserve the sheets from attack by Fungus, Borer and Termites. gives value for money all along. Seasoning Chamber Conditions the planks to maintain required moisture content of 5-15 % Sheet remains flat and flexible for longer life. Sheet undergoing this test and This test is intended to evaluate the strength of Plywood to obtaining satisfactory result, protects Tensile Strength determine the resistance of breaking under tension. from untimely breakage and gives long life. This test is intended for the determination of physical - Structural Plywood sheet undergone Rolling Shear Strength mechanical properties of plywood which is used specially this test and obtained satisfactory in Structural Plywood. result, stands for durability. Sheet undergoing this test and Glue Shear Strength It intends to estimate the tenacity with which the bonding obtaining satisfactory result, stands material holds the veneer together. for durability. These tests cover the method of testing for determination of static bending strength of plywood, as determined by central Modulus of Elasticity loading and two-point loading method. It is intended to determine Sheet undergoing this test and MOE)/ Modulus of the strength (Modulus of Rupture), stiffness (Modulus of obtaining satisfactory result, stands for Rupture (MOR) Elasticity x Moment of Inertia) and other properties related to flexural stress and is applicable to material that is uniform with respect to elastic and strength properties. durability

2 Somewhere, something incredible is waiting to be known. Carl Sagan 38 39

3 GREEN RANGE GREEN CLUB PLUS PLYWOOD Fab Analysis of BWR Grade Plywood over Mr Grade Plywood Sl. No. FEATURE ADVANTAGE BENEFIT This feature What it does How it helps the customer/ client 1 BWR grade Plywood is preservative treated 2 BWR grade Plywood is bonded with PF (Phenol Formaldehyde) synthetic resin, as compared to MUF synthetic resin in MR grade. 3 Phenol Formaldehyde resin is used in BWR grade as compared to Melamine Urea Formaldehyde resin in MR grade. 4 BWR grade is bonded with high pressure to ensure high compressive strength as compared to MR grade plywood. Finished sheet is treated with preservative chemicals, to preserve the sheets from attack by Fungus, Borer and Termites. PF resin used in BWR grade plywood provides superior bonding, making it resistant to boiling water, moisture and dry heat The bonding resulting from the PF resin is much stronger than the UF resin used in MR grade which decomposes at higher temperature levels. Formaldehyde emission is much lesser in BWR grade as compared to MR grade plywood which uses Urea Formaldehyde. Increases the mechanical properties like tensile strength, load bearing capacity, screw/ nail holding capacity. Protects from Fungus, Borer and Termites. Gives Value for Money. Longer life, as compared to MR grade. Also, BWR grade Greenply is suitable for exterior applications. In summers, when the temperature is high, the MR grade plywood tends to delaminate, whereas the BWR grade can withstand climatic changes. Life of BWR grade plywood is much more as compared to MR grade plywood. Due to lesser emission, human health is less affected, as we spend more than 40% of our daily time indoors. Much stronger ply as compared to MR grade. It lasts long, even after much rough and tough usage. Can be reused many times. Green Club Plus boiling water proof plywood is made of Gurjan species having face veneer and all the veneer layers 1.55 MM thick & adhesive used is BWP Grade as per IS 848. Preservative treated with organic chemicals as per IS Glue line protected with organic chemicals. It is termite resistant & borer proof. Emission free, eco-friendly product. SPECIAL FEATURES EXCLUSIVE TO CLUB PLUS PLYWOOD Uniform Construction: All Veneer layers have a thickness of 1.55 MM. Density : 900 KG/M³ Fire Retardant Properties Emission Free (as per E1 Standards) Fungus free Each & every sheet is checked & signed by the Quality Control Inspector Eco-friendly PARTICULARS GREEN CLUB GREEN CLUB PLUS OTHER GRADE Timber Gurjan & Keruing Only Gurjan Hardwood and semi-hardwood Portion of veneer used Sap portion of veneer is Only heart wood portion of veneer May use sap also eliminated is used after proper treatment with preservative chemicals Construction of Veneer Face veneer of 1.2 MM thick is Face veneer of 1.55 MM thickness No uniformity used in both sides & rest cross/ is used in both sides and rest of the panel core is 1.80 MM layers of veneer having 1.55 MM thickness, assembled in symmetrical & balanced construction Density of Plywood 810 KGS/M KGS/M KGS/M 3 TO 750 KGS/M 3 Adhesive Unextended BWP Grade as per Unextended BWP Grade as per Extender used IS 848 IS 848 Panel and Cross Core Full panel and cross core are Full length and single sheet of cross Rarely maintained veneer used by manual tapping core composed by core composer machine Mechanical properties 10% - 20% higher than the Higher than the value of Club Grade Materials passed prescribed value of BWP Grade with marginal Plywood and conforming Prescribed value to IS Bonding 300% Lifetime guarantee 300% Lifetime guarantee No guarantee Environment Friendliness Eco-friendly Extremely eco-friendly Not always Emission level Less Formaldehyde emission Low as per E1 Formaldehyde Emission level not emission level maintained Fire retardant & It is treated with anti-fungal and Partially treated with fire retardant Not available anti-fungal treatment. anti-borer chemicals chemicals (19 MM thick ply resists for 15 minutes). Further it is also treated with anti-fungal chemicals Money back guarantee Cost of furniture or 3 times of Cost of furniture or 3 times of the Maximum cost of the cost of plywood whichever is cost of plywood, whichever is lesser plywood lesser 40 41

4 GREEN CLUB PLYWOOD STANDARD SIZES: 2440 MM X 1220 MM, 2440 MM X 920 MM 2140 MM X 1220 MM, 2140 MM X 920 MM 1840 MM X 1220 MM, 1840 MM X 920 MM 1540 MM X 1220 MM, 1540 MM X 920 MM STANDARD THICKNESSES: 4, 6, 9, 12, 16, 19 & 25 MM ADVANTAGES: Guaranteed for a lifetime- Use of 100% Gurjan wood species makes Green Club Plus 100% borer proof, termite proof and heavier, ensuring the best quality. In the unlikely event of any deterioration or insect infestation being discovered in the product, Greenply stands guarantee to compensate you for the value of the furniture or 3 times the cost of the plywood, whichever is lower. USAGE: It can be used in interior, exterior & structural purposes. It can also be used in various climatic conditions where humidity changes vigorously. Green Club Plus Plywood should not be used with other varieties of Plywood, Block Board or similar panel products. It is to be used along with components of solid wood timber which are treated with fixed type preservative chemicals. Please note that termite comes from the soil. Green Club should be kept away from contact with soil. TERMS & CONDITIONS: Damages resulting from improper storage, handling, machining, joinery and other mechanical, chemical or any other treatments, are not covered under this guarantee. Green Club boiling water proof plywood is made completely of Gurjan species having 1.2 MM thick Face & adhesive used is BWP Grade as per IS 848, made in accordance to IS Preservative treated with Organic Chemicals as per IS Glue line protected with organic chemicals. It is termite & borer proof. Emission free; eco-friendly and the product is certified with CE. SL. NO. TEST PRESCRIBED MINIMUM VALUE FOR OBSERVED VALUE CONFORMITY AS PER IS Moisture Content 5% 15% 9% 2 Glue Shear Strength a) In dry state Min. Ind.: 1100 N 1280 N Avg.: 1350 N 1550 N b) In wet state Min. Ind.: 800 N 1080 N (After 72 Hrs. boiling) Avg.: 1000 N 1100 N c) Mycological Test Min. Ind.: 800 N 1000 N Avg.: 1000 N 1060 N 3 Adhesion of Plies Minimum pass standard Excellent 4 Tensile Strength Along the Grain 42 N/SQ.MM 55 N/SQ.MM Across the Grain 25 N/SQ.MM 34 N/SQ.MM 5 Static Bending Strength a) Modulus of Rupture Along the Grain 50 N/SQ.MM 72 N/SQ.MM Across the Grain 30 N/SQ.MM 46 N/SQ.MM b) Modulus of Elasticity Along the Grain 7500 N/SQ.MM 8305 N/SQ.MM Across the Grain 4000 N/SQ.MM 4870 N/SQ.MM STANDARD THICKNESSES: 4, 6, 9, 12, 16, 19 & 25 MM ADVANTAGES: Guaranteed for a lifetime- Use of 100% Gurjan wood species makes Green Club 100% borer proof, termite resistant and heavier, ensuring the best quality. In the unlikely event of any deterioration or insect infestation being discovered in the product, Greenply stands guarantee to compensate you for the value of the furniture or 3 times the cost of the plywood, whichever is lower. USAGE: It can be used both in interior and exterior grade. It can also be used in various climatic conditions where humidity changes vigorously. Green Club Plywood should not be used with other varieties of Plywood, Block Board or similar panel products. It is to be used along with components of solid wood timber which are treated with fixed type preservative chemicals. Please note that termite comes from the soil. Green Club should be kept away from contact with soil. TERMS & CONDITIONS: Damages resulting from improper storage, handling, machining, joinery and other mechanical, chemical or any other treatment are not covered under this guarantee

5 GREEN GOLD PLYWOOD (BWP GRADE) Comparative Study of 9 MM Green Club Vs 12 MM BWR Grade Plywood Experimentally, it has been established, that a 9 MM thick plywood of Green Club has technical properties and values, better than that of a 12 MM Plywood of BWR Grade. PARTICULARS 12 MM BWR PLYWOOD 9 MM GREEN CLUB Raw Material Misc. Hardwood species Only Gurjan Veneer Treatment Glue line protection Glue line protection Veneer Construction 9 Ply 12 MM 7 Ply 9 MM Face: 0.5x2 = 1 MM Face: 1.2x2 = 2.4 MM Core/Panel= 1.8 MM Cross & Panel Core = 1.80 MM Compression Normal High compression Density GM/CC GM/CC Adhesive BWR Grade adhesive as per IS:848 Unextended BWP Grade Adhesive (Sometimes extenders are used) as per IS 848 Glue Adhesion Satisfactory Excellent Water resistance Excellent after 72 Hrs. Excellent after 140 Hrs. Tensile Strength a) Parallel to face grain 57 N/MM 2 a) Parallel to face grain 63 N/MM 2 b) Perpendicular to face grain - 40 N/MM 2 b) Perpendicular to face grain 45 N/MM 2 Modulus of Rupture a) Parallel to face grain 48 N/MM 2 a) Parallel to face grain 72 N/MM 2 b) Perpendicular to face grain 25 N/MM 2 c) Perpendicular to face grain 46 N/MM 2 Modulus of Elasticity a) Parallel to face grain 5300 N/MM 2 a) Parallel to face grain 8305 N/MM 2 b) Perpendicular to face grain 2700 N/MM 2 b) Perpendicular to face grain 4870 N/MM 2 Durability Durable Lifelong durablility because of species, treatment, high compression and higher face thickness IS 710 Green Gold BWP grade plywood conforms to IS 710, is an exterior grade plywood and is boiling water proof. It is used on marine craft, boat construction & construction of riverine equipment like pontoons, rafts, assault boats, folding boats and for other extreme exterior uses. Raw materials species are used as specified in IS 710. Adhesive used is BWP Grade as per IS 848. Preservative treated with Organic Chemicals as per IS Glue line protected with organic chemicals. Face veneer thickness is according to 1:2 ratio. It is termite resistant & borer proof. Emission free; emission level Class E1 Standard as per ENV 717/1. It is an eco-friendly product. The product is certified with CE. SL. NO. TEST PRESCRIBED MINIMUM VALUE FOR CONFORMITY (IS 710) OBSERVED VALUE 1 Moisture Content 5% TO 15% 8-12% 2 Face : Core Ratio 1 : 2 1 : 2 3 Glue Adhesion Strength Dry State Avg.1350 N Avg N Wet State Avg.1000 N Avg N 4 Adhesion of Plies (Knife Test) MINIMUM PASS STANDARD EXCELLENT 5 Tensile Strength (A) Along the Grain 420 KG/CM KG/CM 2 (B) Across the Grain 250 KG/CM KG/CM 2 (C) Sum of Tensile Strength 845 KG/CM KG/CM 2 Modulus of Elasticity: (A) Along the Grain Avg 7500 N/MM 2 Avg 7900 N/MM 2 (B) Across the Grain Avg 4000 N/MM 2 Avg 4500 N/MM 2 Modulus of Rupture: (A) Along the Grain Avg 50 N/MM N/MM 2 (B) Across the Grain Avg 30 N/MM N/MM 2 6 Retention of Preservative Minimum 12.0 KG/M KG/M 3 STANDARD THICKNESSES: 4, 6, 9, 12, 16, 19 & 25 MM ADVANTAGES: Green Gold Plywood is bonded with high quality BWP type Phenol Formaldehyde Synthetic Resin conforming to IS 848. Green Gold Plywood is given preliminary and permanent preservative chemical treatment by vacuum impregnation as per IS This all-weather, all-purpose plywood also doubles as excellent material for high quality interiors, exteriors and furniture works. USAGE: Ideal for applications in * Ship flooring/ decking (including other water borne craft) * Material handling vehicles * Cargo hold covers, catwalks, hatch covers, wall sheathing * Partitions, paneling, bulkhead, cabin furniture * Linings for refrigerated ships * Life boats * Yachts * Other marine public areas 1. Store properly in stacks on flat level to prevent from warping, bending & twisting. 2. Use good quality synthetic resin adhesive for proper bonding of Green Gold Plywood with Decorative Veneers. 3. Use fine toothed cross cut saw for sawing/cutting of Green Gold Plywood

6 GREEN FILM FACED SHUTTERING PLYWOOD GREEN DEFENDER- GREEN FIRE RETARDANT PLYWOOD IS 4990 Green Film Faced Shuttering plywood is specially designed for use in concrete framework and various shuttering applications. It is boiling water proof and BWP Grade adhesive is used. After making the assembly pack with selected and resin coated veneers, the top and bottom layers of the panels are overlaid with highly absorbent kraft sheet (360 GSM) impregnated with phenolic resin, which increases abrasion resistant properties. Each assembled pack is then encased in mirror finished steel plates and compressed in multi-day high capacity hydraulic press at specific temperature and pressure for a specific time and then followed by a mechanical cooling to release the internal stress and thus achieving high mechanical properties. It is Termite resistant & Borer proof, Emission free, emission level class E1 standard as per ENV 717/1. It is an eco-friendly product. The product is certified with CE. IS 5509 This product is a combination of several hardwood veneers coated with phenolic resin of IS 848 grade and fire retardant chemical solution. In this plywood panel, every layer of veneer is saturated with special fire-resisting chemical MAP (Mono-Ammonium Phosphate) of known concentration having adequate retention in veneers as per IS 5509, with vacuum pressure impregnation treatment. This makes the plywood conform to IS standards 5509, meeting all the fire retardant properties. Conforms to IS 5509 and is Boiling water resistant. The raw material species used as specified in clause 6.1 of IS Adhesive used BWR Grade as per IS 848. It is Termite Resistant. Emission Free, emission level class E1 standard as per ENV 717/1. eco-friendly. Product is certified with CE. SL. NO. TEST PRESCRIBED MINIMUM VALUE FOR CONFORMITY OBSERVED VALUE (IS 4990) 1 Moisture Content 5% - 15% 8-12% Glue Shear Strength: 2 (A) Dry State Avg.1350 N Avg N (B) Wet State (After 72 Hrs. Boiling) Avg.1100 N Avg N 3 Adhesion of Plies Minimum Pass Standard EXCELLENT Tensile Strength: 4 (A) Along the Grain 32.5 N/MM 2 50 N/MM 2 (B) Across the Grain 22.5 N/MM 2 35 N/MM 2 5 Mycological Tests Avg.1000 N Avg: 1190 N Modulus of Elasticity : 6 (A) Along the Grain AVG.7500 N/MM N/MM 2 (B) Across the Grain AVG N/MM N/MM 2 Modulus of Rupture 7 (A) Along the Grain 50 N/MM 2 70 N/MM 2 (B) Across the Grain 30 N/MM 2 42 N/MM 2 ADVANTAGE: 1 Long lasting 2 Phenolic resin impregnated film protects the board from water absorption and maintains unchanged technical characteristics of the boards through the whole period of use. 3 Easier separation from the concrete and thus easier and quicker cleaning. 4 Constant quality of the concrete surface during the whole period of use. 5 Low sensitivity to damages. 6 It can be re-used depending upon careful handling and storage. (30 KG 20 times, 34 KG 30 times) USAGES: It is used in the construction of flyover, bridges, tunnels, multi-storied high rises, concrete moulds and precast. STANDARD SIZES: 3200 MM X 1500 MM (Maximum Size) 2440 MM X 1220 MM X 2140 MM X MM 2140 MM X 1220 MM X 1860 MM X MM 1 Film Faced Shuttering Plywood can be reused more than 20 times for 30 kg and 30 times for 34 kg, if it is carefully handled. 2 The board can be easily cleaned using swab devices. 3 Oiling with shuttering oils is recommended. 4 Edge coating should be protected at all times of application. If the sheets are needed to be cut, edge coating must be restored. (Material conforms to IS 5509) SL. NO. TEST PRESCRIBED MINIMUM VALUE FOR CONFORMITY OBSERVED VALUE 1 Moisture content Not more than 20% 7-8% 2 Density KG/M KG/M 3 3 Flammability test Time taken for second ignition shall Above 45 minutes not be less than 30 minutes 4 Flame penetration Minimum 30 minutes for 12 MM Above 45 minutes 5 Rate of burning test Minimum 20 minutes Above 20 minutes Glue Adhesion & Water Resistance Test (Cyclic Test followed by Knife 6 Test) i.e. cycle of 8 hours boiling Minimum standard pass after 3 cycles Excellent after 3 cycles and 16 hours drying at o C (as per IS 303) Static Bending Strength (as per IS: 303) a) Modulus of Rupture Minimum Ind.: -36 N/MM 2 Minimum Ind.: -42 N/MM 2 Along the Grain Average: -40 N/MM 2 Average: -53 N/MM 2 Across the Grain Minimum Ind.: -18 N/MM 2 Minimum Ind.: -25 N/MM 2 7 Average: -20 N/MM 2 Average: -31 N/MM 2 b) Modulus of Elasticity Minimum Ind.: N/MM 2 Minimum Ind.: N/MM 2 (as per IS 303) Average: N/MM 2 Average: N/MM 2 Along the Grain Minimum Ind.: N/MM 2 Minimum Ind.: N/MM 2 Across the Grain Average: N/MM 2 Average: N/MM 2 8 Resistant to micro-organisms (after 21 days) test for adhesion Minimum Standard Pass Excellent of plies (as per IS 303) 46 47

7 GREENPLY MARINE GRADE PLYWOOD STANDARD THICKNESSES: 4, 6, 9, 12, 16, 19 & 25 MM ADVANTAGES: The surface of Green Fire Retardant Plywood is isolated by a layer of imported fire retardant chemical that delays temperature rise and reduces the evaporation of gases and the access of oxygen to the surface. It retards the amount of burning and thus decreases the heat released by the surrounding products. The high density of the raw material in Green Fire Retardant Plywood slows down the ignitability and flame spread. It reduces the combustion of gases that are released during ignition and are also diluted by fire retardant chemicals retained in the plywood. USAGE: Green Fire Retardant Plywood can be used for both interior and exterior purposes, interior roof and wall linings, partitions and fitments of ship cabins, boiler houses, kitchens, ceiling of rail coaches, exhibition stalls and vehicle interiors, for external roofing, cladding or ceilings of buildings etc. These panels are generally used in fire-sensitive places like hotels, malls, buses, commercial office, cinema halls, kitchen pantries, etc. 1. Always store Green Fire Retardant Plywood in well ventilated and dry places to prevent from any fungus & insect attacks. 2. Store properly in stacks on flat level to prevent from warping, bending & twisting. 3. Please do not keep in extreme heat & sunlight to prevent from discolouration & other damages. 4. Use good quality synthetic resin adhesive for proper bonding of Green Fire Retardant Plywood with Decorative Veneers. As the surface is treated with chemicals, it should be sanded before bonding with laminates. 5. Use fine toothed cross cut saw for sawing/cutting of Green Fire Retardant Plywood. Greenply Marine Grade Plywood is far superior than IS 303. Resin conforms to IS 710, but trifle parameters of IS 710 are not there. Raw materials species are used as specified in IS 710. Adhesive used is BWP Grade as per IS 848. Preservative treated with Organic Chemicals as per IS Glue line protected with organic chemicals. It is termite & borer resistant. Emission free; emission level Class E1 Standard as per ENV 717/1. It is an eco-friendly product. The product is certified with CE. SL. NO. CRITERIA IS 303 IS 710 GREENPLY MARINE GRADE PLYWOOD 1 Moisture Content 5-15% 5% TO 15% 10% 2 Density KGS/M 3 3 (Cycle of 8 Hrs. Boiling & 16 Hrs. Minimum pass standard Drying at 65 +/- 2 o C) X 3 Excellent Glue Shear Strength Min Ind 1100 N 1290 N Avg 1350 N 1510 N Boiling Water Test 8 Hrs of boiling 72 Hrs of boiling 72 + HRS of boiling 4 Adhesion of Plies (Knife Test) Minimum Pass Standard Excellent 5 Tensile Strength (A) Along the Grain 42.0 KGS/CM KGS/CM 2 (B) Across the Grain 25.0 KGS/CM KGS/CM 2 (C) Sum of Tensile Strength 84.5 KGS/CM KGS/CM 2 6 Static Bending Strength Modulus of Elasticity: (I) Along the Grain Min Ind N/MM 2 Min Ind 6700 N/MM 2 MIN. IND N/MM 2 Avg N/MM 2 Avg.7500 N/MM 2 Avg N/MM 2 (II) Across the Grain Min Ind N/MM 2 Min Ind 3700 N/MM 2 MIN. IND N/MM 2 Avg N/MM 2 Avg.4000 N/ MM 2 Avg N/MM 2 Modulus of Rupture: (I) Along the Grain Min Ind 36 N/MM 2 Min Ind 45 N/MM 2 MIN. IND. 53 N/MM 2 Avg. 40 N/MM 2 Avg.50 N/MM 2 Avg. 72 N/MM 2 (II) Across the Grain Min Ind 18 N/MM 2 Min Ind 27 N/MM 2 MIN. IND. 35 N/MM 2 Avg. 20 N/MM 2 Avg.30 N/MM 2 Avg. 48 N/MM 2 7 Face : Core Ratio Not Applicable 1 : : Retention of Preservative Minimum 12.0 Kg/M 3 Treated with highly concentrated Organic Preservative 48 49

8 GREEN 16 MM CALIBRATED PLYWOOD STANDARD THICKNESSES: 4, 6, 9, 12, 16, 19 & 25 MM ADVANTAGES: Greenply Marine Grade Plywood is ideal for panel inserts in panel doors and windows as well as in domestic and office areas, kitchens, bathrooms, toilets, external balconies or as terrace doors all of which are exposed to stress, strain and alternate damp, dusty and extra-dry conditions. Greenply can withstand climatic variations and extreme weather changes, giving you a product that lasts forever. USAGE: Ideal for applications in: * Partitions * Paneling * Cavity Flooring * Kitchen and all types of furniture * Panel door * Cabin * Hoardings * False Ceilings etc. 1. Always store Greenply Marine Grade Plywood in well ventilated and dry places to prevent from any fungus and insect attack. 2. Store properly in stacks on flat level to prevent from warping, bending & twisting. 3. Please do not keep in extreme heat & sunlight to prevent from discolouration & other damages. 4. Use good quality synthetic resin adhesive for proper bonding of Greenply Marine Grade plywood with Decorative Veneers. 5. Use fine toothed cross cut saw for sawing/cutting of Greenply. This product is most suitable for modular kitchen cabinet manufacturers. It has face veneer of Dipterocarpus species and the core veneers are of selected hardwood species. It is a balanced construction because full panels and cores are used. The adhesive used are as per IS 848 and the product is as per IS 303 BWR grade. Preservative treatment as per IS 5539 and tested as per IS Highlights 9+2 layer construction Smooth and clean surface Fully Calibrated Ply Proper inspection and testing is done by the Quality Control Inspector Domino Printed to protect against piracy Dimension Specifications Size: 2440 MM x 1220 MM Thickness: 16 MM +/-0.25 MM Benefits Fully calibrated, hence ideal for precision usage Warp free due to full core veneer usage Surface is smooth and even - a perfect solution for laminate or paint application Good screw holding capacity and hence has a long life Uses Ideal for usage in Kitchens/Wardrobe shutters, Sports goods, Paper veneer applications and wallpapers. Dos & Don ts Always store product in well ventilated and dry places Store properly in stacks on flat level Use good quality synthetic resin adhesive for proper bonding with veneers and laminates Use fine toothed cross cut saw for sawing/cutting of the product 50 51

9 GREEN FLEXIPLY GREENPLY MR GRADE PLYWOOD Green Flexiply is an innovation from the house of Greenply and is a unique component for furniture manufacturers for its superior flexibility & high bending quality. It can be moulded in any shape & is ideal for carving rounded furniture. It is boiling water proof and made of Gurjan species. Adhesive used is BWP Grade as per IS 848. Preservative treated and glue line protected with organic chemicals. It is termite & borer resistant. Emission free; emission level Class E1 Standard as per ENV 717/1. It is an eco-friendly product. The product is certified with CE. TECHNICAL SPECIFICATIONS: Composition : Gurjan species, Hot Pressed with thermosetting BWP Grade Adhesive. Density : 0.75 GM/CC Bending Radius : at minimum for 4 MM -- 7 CM diameter 6 MM CM diameter 8 MM CM diameter 12 MM CM diameter 18 MM CM diameter Elasticity : Cross Grain 200 N/MM 2 Long Grain 6300 N/MM 2 STANDARD SIZE: LENGTH : MAX 2440 MM (8 ); WIDTH : MAX 1220 MM (4 ); STANDARD THICKNESS: 4 MM, 6 MM, 8 MM, 12 MM ADVANTAGES: Allows cold forming to the smallest radius requirement No need for heat forming or water treatment Self-supporting structure eliminates the need for structural skeletons or special support Unique design models, rounded structures and complex multi-radii shapes that were virtually impossible to create with traditional materials, can be quickly and easily prepared It is less expensive than pre-made wood forms Significant saving of time, less labour intensive and more cost effective than any other method of plywood shaping It is available in both cross grain & long grain USES: Green Flexiply is highly suitable where bowed or curved shapes are required with extremely high bending properties. 1. Store the panels lying flat in a clear shaded dry place 2. Glue the panels while fixed in desire shape, after the glue dries, the panel will maintain its shape 3. A suitable glue should be used 4. Panel should be transported on a hard flat surface; single panel can be rolled but should not be stored in this manner for long period IS 303 Greenply MR grade plywood conforms to IS 303. Raw materials species are used as specified in clause 6.1 of IS 303. Adhesive used is MR Grade as per IS 848. It is termite & borer resistant. It is an eco-friendly product. SL. NO. TEST PRESCRIBED MINIMUM VALUE FOR CONFORMITY OBSERVED VALUE AS PER IS Moisture Content 5-15% 9-50% 2 Density Glue Adhesion & Water Resistance Test 18 Hrs. 3 (Cycle Of 3 Hrs. Immersion In Hot Water At Temp. 60 o C + /- 2 o C) & 8 Hrs. After 3 Cycles Drying At 60 o C + /- 2 o C) (Cyclic Test Followed By Knife Test) Static Bending Strength: (A) Modulus of Rupture (I) Along the Grain Min Ind. 27 N/MM 2 34 N/MM 2 Avg. 30 N/MM 2 39 N/MM 2 (II) Across the Grain Min Ind. 13 N/MM 2 19 N/MM 2 4 Avg. 15 N/MM 2 22 N/MM 2 (B) Modulus of Elasticity : (I) Along the Grain Min Ind N/MM N/MM 2 Avg N/MM N/MM 2 (II) Across the Grain Min Ind N/MM N/MM 2 Avg N/MM N/MM 2 5 Mycological Test No significant signs of separation Excellent At edges STANDARD THICKNESSES: 4, 6, 9, 12, 16, 19 & 25 MM ADVANTAGES: Greenply MR Grade is a new concept in the manufacture of commercial plywood. It is of superior quality & is suitable for all interior applications where durability & economy are both required. Greenply is ideal for panel inserts in panel doors and windows as well as in domestic and office areas. Greenply can withstand climatic variations and extreme weather changes, giving you a product that lasts forever. USAGE: Ideal for applications in: * Partitions * Paneling * Panel Door * Cabin * False Ceilings etc

10 GREEN BWP BLOCK BOARD 1. Always store Greenply MR Grade Plywood in well ventilated and dry places to prevent from any fungus and insect attack. 2. It is recommended for interior use only. 3. Store properly in stacks on flat level to prevent from warping, bending & twisting. 4. Please do not keep in extreme heat & sunlight to prevent from discolouration & other damages. 5. Use good quality synthetic resin adhesive for proper bonding of Greenply with Decorative Veneers. 6. Use fine toothed cross cut saw for sawing/ cutting of Greenply. IS 1659 Conforms to IS 1659 and is Boiling Water Proof. Species used Meghalaya Pine. Adhesive used is BWP Grade as per IS 848. It is termite Resistant. Emission Free; emission level class E1 standard as per ENV 717/1. Eco-friendly. Product is certified with CE. SL. NO. TEST PRESCRIBED MINIMUM VALUE FOR CONFORMITY OBSERVED VALUE 1 Moisture Content 5% - 15% 8% - 10% 2 Dimensional Changes No delamination. No Dimensional Caused by Humidity Dimension change shall change within specified limit not be more than +/-1MM 3 Resistance to Water BWP-com-after 72 hrs. Boiling Excellent minimum pass standard 4 Adhesion of Plies Minimum pass standard Excellent 5 Mycological Test No appreciable sign of separation at edges Satisfactory 6 Modulus of Elasticity Min Ind 4200 N/MM 2 Min Ind 4900 N/MM 2 Avg N/MM 2 Avg N/MM 2 7 Modulus of Rupture Min Ind 42 N/MM 2 Min Ind 57 N/MM 2 Avg. 50 N/MM 2 Avg. 71 N/MM 2 8 Spot Test Treated Preservative treated DENSITIES : Green Board GM/CC. STANDARD THICKNESSES: 19 MM ADVANTAGES: Green BWP Block Board has high dimensional stability, mechanical strength, excellent screw holding capacity, no twisting under wood working conditions and is weather proof and termite proof. USAGES: Ideal application in * Cupboard * Shelves * Shutters * Kitchen *Partitions * Load-bearing horizontal Panel applications. 1. Always store Green BWP Block Board in well ventilated and dry places to prevent from any fungus and insect attack. 2. Store properly in stacks on flat level to prevent from warping, bending & twisting. 3. Please do not keep in extreme heat & sunlight to prevent from discolouration & other damages. 4. Use good quality synthetic resin adhesive for proper bonding of Green BWP Block Board with Decorative Veneers. 5. Use fine toothed cross cut saw for sawing/cutting of Green BWP Block Board

11 GREEN MR BLOCK BOARD GREEN NATURALS TEAK VENEERS IS 1659 Conforms to IS 1659 and is Moisture Resistant. Species used Meghalaya Pine. Adhesive used is MR Grade as per IS 848. Eco-friendly. IS 1328 Green Naturals Teak Veneers conform to IS Species used is Burma Teak. Range is available in both Horizontal & Vertical grain. It is termite resistant. Emission free; emission level class E1 standard as per ENV 717/1. Eco-friendly. Product is certified with CE. SL. NO. TEST PRESCRIBED MINIMUM VALUE FOR CONFORMITY OBSERVED VALUE 1 Moisture Content 5% 15% 8% 10% 2 Dimensional changes No delamination. NO DIMENSIONAL caused by humidity Dimension change shall CHANGE WITHIN not be more than+/-1mm SPECIFIED LIMIT 3 Resistance to Water After 3 hrs. of soaking at 60 o +/-2 o C EXCELLENT minimum pass standard 4 Adhesion of Plies Minimum pass standard EXCELLENT (Knife Test) 5 Mycological Test No appreciable sign of separation at edges SATISFACTORY 6 Modulus of Elasticity Min Ind 3400 n/mm 2 Min Ind 4000 N/MM 2 Avg 4000 n/mm 2 AVG 5200 N/MM 2 7 Modulus of Rupture Min Ind 34 n/mm 2 Min Ind 47 N/MM 2 Avg 40 n/mm 2 AVG 69 N/MM 2 DENSITIES: Green Board GM/CC STANDARD THICKNESSES: 16, 19 & 25 MM ADVANTAGES: Green MR Block Board has high dimensional stability, mechanical strength, excellent screw holding capacity, no twisting under wood working conditions and is weather resistant. USAGES: Ideal application in * Cupboard * Shelves * Shutters * Kitchen *Partitions * Load-bearing horizontal Panel applications. 1. Always store Green MR Block Board in well ventilated and dry places to prevent from any fungus and insect attack. 2. Store properly in stacks on flat level to prevent from warping, bending & twisting. 3. Please do not keep in extreme heat & sunlight to prevent from discolouration & other damages. 4. Use good quality synthetic resin adhesive for proper bonding of Green MR Block Board with Decorative Veneers. 5. Use fine toothed cross cut saw for sawing/cutting of Green MR Block Board. There are various methods of slicing which give different patterns to the veneer: Crown Cut Quarter Cut Semi Rotary/ Rift Cut Rotary Cut Our Green Naturals Teak Veneers (100% Burma Teak) are available in the following ranges: 1. Platinum- These veneers are flawless, with golden grains or pure grain-less, free from knots, fiddle marks, fire marks and water marks. They are available in group match. 2. Royal-These are flowery veneers and are a rare species resembling Crowns. Some sheets may appear as clusters in natural veneer. Royal veneers are also referred to as Crown Cut. Crown cut veneers are produced by slicing through logs, giving the flowery grained veneer more figures and a highly decorative finish. 3. Premium-They are found in light grain, medium grain and dark grain shades and have golden color straight lines (also referred to as Quarter cut) and flowery patterns in some portions. 4. Horizontal- They are achieved by laying teak veneer strips horizontally. 5. Mix & Match- These are a mix of two or more groups of veneers to obtain unconventional patterns. Since they are unique, samples may not be available and selection can be made directly from factory. 56 GROUP MATCHING: Group can be of 5 pcs and above. Design and pattern changes slowly from the number 1 piece to onward pieces. The first piece and the last piece of a particular group cannot be in total similarity. 57

12 GREEN SPECTRUMWOOD VENEERS SL. NO. TEST PRESCRIBED MINIMUM VALUE FOR OBSERVED VALUE CONFORMITY AS PER IS Moisture Content 5-15% 8% 2 Glue Adhesion & Water Resistant Minimum pass standard Excellent Test (Cyclic Test followed by Knife Test) 3 Mycological Test No significant signs of separation Excellent at edges 1840 MM X 1220 MM, 1840 MM X 920 MM 1540 MM X 1220 MM, 1540 MM X 920 MM STANDARD THICKNESSES: 4, 6, 9, 12 MM : Thickness of base ply 3.30 MM Thickness of Teak Face 0.25 MM Nett Thickness MM Sizes Available 8 X 4, 7 X 4, 6 X 4, 7 X 3 Weight per sheet (8x4) 07 KG (approx) Density 670+ KG/CBM Base Ply Imported, made of hardwood species Veneer Grade A++ Pre-sanded Yes Re-sanding Possible Origin of Teak timber Type 100% Burma Teak One Sided Teak (OST) Both Sided Teak (BST) ADVANTAGES: Green Naturals Teak Veneers is ideal for panel inserts in panel doors and windows as well as in domestic and office areas and in all other interior applications. The base ply is imported, made of hardwood species and overlaid with 0.25 MM of teak veneer. It is available in both One Sided Teak (OST) and Both Sided Teak (BST) grades. USAGE: Ideal for applications in: * Partitions * Paneling * All types of furniture * Panel door * Cabin * All other interior applications etc. 1. Always store Green Naturals Teak Veneers in well ventilated and dry places to prevent from any Fungus, Insect Borer attacks. 2. Store properly in stacks on flat level to prevent from warping, bending & twisting. 3. Please do not keep in extreme heat & sunlight to prevent from discolouration & other damages. 4. Use good quality synthetic resin adhesive for proper bonding of Green Naturals Teak Veneers with substrate. 5. Use fine toothed cross cut saw for sawing/ cutting of Green Naturals Teak Veneers. STORAGE INSTRUCTIONS: 1. Immediately on arrival at site sealant should be applied to the material before storage to avoid accumulation of dust. 2. Recommended to store veneers should be in face to face position so as to avoid damage to the decorative surface. IS 1328 Engineered Veneers- Veneers chosen for a very special reason, chosen to make each home more beautiful. Each veneer will remind you of an artist within us. Green Spectrumwood Veneers conform to IS Available in unlimited numbers of group match. It is termite & borer resistant. Emission free; emission level class E1 standard as per ENV 717/1. Eco-friendly. Product is certified with CE. SL. NO. TEST PRESCRIBED MINIMUM VALUE FOR CONFORMITY OBSERVED VALUE AS PER IS Moisture Content 5-15% 8% 2 Glue Adhesion & Water Resistant Test Minimum pass standard Excellent (Cyclic Test followed by Knife Test) 3 Mycological Test No significant signs of separation at edges Excellent STANDARD THICKNESSES: 4, 6, 9, 12 MM ADVANTAGES: Green Spectrumwood Veneers are ideal for panel inserts in panel doors and windows as well as in domestic and office areas and in all other interior applications. The base ply is imported, made of composed core and overlaid with 0.25 MM of Spectrumwood engineered veneer. It is available in unlimited number of group match. USAGE: Ideal for applications in: Offices * Hotels * Exclusive interiors * Partitions * Paneling * All types of furniture * Panel door * Cabin * All other interior applications etc. 1. Always store Green Spectrumwood Veneers in well ventilated and dry places to prevent from any fungus and insect attack. 2. Store properly in stacks on flat level to prevent from warping, bending & twisting. 3. Please do not keep in extreme heat & sunlight to prevent from discolouration & other damages. 4. Use good quality synthetic resin adhesive for proper bonding of Green Spectrumwood Veneers with Substrate. 5. Use fine toothed cross cut saw for sawing/cutting of Green Spectrumwood Veneers