Custom Wine Cellar. Materials Catalog

Transcription

1 Custom Wine Cellar Materials Catalog

2 Creating a custom wine cellar does not happen overnight. Like a fine wine, building your dream cellar takes time. Whether you ve built a collection over decades or are just starting out, you know how you want the cellar to look and feel when you step into it to carefully store that first bottle. As the industry leader in custom wine cellars and storage, we are prepared to offer a thorough education on the wide selection of woods from which we will craft your cellar masterpiece. Whether you favor the unassuming beauty of all heart redwood, the traditional appeal of pine, or the majestic splendor of mahogany, all you need to know is here in our materials catalog. From technical information on the wood itself to vivid images of our stain and finish options, this is the definitive guide to the cellar of your dreams. It all starts here.

3 The beginning is the most important part of the work. -Plato

4 Origin of Materials When a customer makes the decision to purchase a custom wine cellar, they ultimately want only the best that is offered. Here we offer a broad spectrum of woods in a variety of colors, grain patterns, and finishes to accommodate our customers tastes and needs. Customers with a wide variety of tastes and needs overwhelmingly make the same selection of material: redwood. Raised in the cool, damp forests of Northern California, redwood is the perfect choice for a custom wine cellar. It is naturally resistant to the cool, humid atmosphere desired for long-term wine storage. It requires no finish or sealant, and over time darkens to a lustrous cinnamon color. As a pioneer in the industry we have always insisted on intervention for the regulation and sustainability of the material by others in the industry. 4 Great lengths are taken to ensure that the redwood we use is from sustainable forestry programs. These programs protect existing forests and help to cultivate future growth. According to the Sustainable Forestry Initiative, more than 650 million new trees are planted each year in the United States by program participants. In addition to SFI-certified redwood, Forest Stewardship Council-certified redwood is offered as an alternative. Both groups are subject to third-party certification, so our customers can be confident that purchasing a redwood custom wine cellar is an environmentally conscious decision.

5 C aliforni Redwood A Environmentally Sound Decision There are 1.74 million acres of Coastal Redwood (Sequoia sempervirens) forests on California s north coast. About 26 percent, or 450,000 acres of these forests are preserved in national, state and municipal parks, national monuments and other administratively withdrawn lands where harvesting is prohibited. Of the remaining 1.29 million acres where harvesting can take place, approximately 1.03 million acres (80 percent) are currently being well managed according to independent third-party certification programs. Forest certification provides consumers with assurance that the redwood products they purchase have been harvested in an environmentally sound manner. The basic tenets of certification programs include: sustainable forestry prompt reforestation protection of water quality enhancement of wildlife habitat minimizing the visual impact of harvesting protection of unique sites improvements in wood utilization Ageless Beauty One of the most coveted qualities of redwood is the ability to withstand the test of time. Unlike other materials that discolor over time and require constant sanding and refinishing, redwood has the unique characteristic of becoming more attractive as it ages. When the cellar is first installed the wood has a soft, pale red hue and overtime changes to a cinnamon color. All-Heart Redwood comes from the center of the tree and is characterized by a deep, cinnamon color and a dramatic grain pattern. Natural Finish Wood of Choice for WINE Storage Redwood has the least volumetric shrinkage of any commercial domestic wood; therefore, it can be subjected to considerably more change in moisture before it has the same change in dimensions as other commercial species. This means that projects manufactured with redwood will be much less subject to open joints, warping, cupping, splitting and other defects associated with dimensional change. Redwood heartwood has grown-in resistance to decay and insects that is present throughout the lumber, not just on the surface. The wood exposed through sawing, boring or nailing is as decay-resistant as the surface. Redwood has an open-celled structure and contains little or no pitch or resins. This enables redwood to absorb and retain all types of finishes extremely well. Performance is more than durability. Redwood has qualities not found in other woods. Redwood performance characteristics include resistance to shrinking, warping and checking in addition to durability. This means redwood projects age beautifully. 5

6 Vocabulary of Stains : Natural wood without stain or lacquer. Certain unstained woods develop a natural luster over time. Light Danish Stain: A light golden stain which accentuates the tones and grains of all woods. This stain develops best on lighter-colored woods. Classic Mahogany Stain: Rich, reddish-brown stain that gives the wood a dramatic finish. It also shows off its natural wood grain and inherent personality. Dark Walnut Stain: Deep golden-brown stain. This stain deepens almost all shades of wood. Midnight Black Stain: Jet-black stain. A dramatic departure from traditional woodworking finishes with a contemporary appeal. Dusty Weathered Finish: A unique process to make the wood appear weathered and timeworn. A custom topcoat is applied to achieve a light grayish-brown that lets some of the unstained wood show through. Dark Weathered Finish: Same process as dusty weathered finish above, but a darker topcoat is applied for a more dramatic effect. This finish is unmatched by others and allows each project to be highly unique. Distressed Finish: To achieve this finish, the wood is put through a specially designed process to create a rustic look. Afterwards, a special stain and three coats of lacquer are applied to bring out these markings, making each piece a custom creation. This finish is popular in traditional-style homes and accentuates rustic decor elements. Whitewash Finish: The whitewash finish is one of our newer selections and gives a whitish cast to the wood. Whitewash is a versatile finish that complements the clean, open themes of modern décor as well as the seaside appeal of old New England. Lacquer Finish: Multiple applications of a clear coat sealant with intricate hand-sanding treatments between finishes. Lacquer gives the racks a smooth, gleaming finish and an elegant ambience. 6

7 Stains & Grains The examples below illustrate the variety of grain patterns in wood. Each displays a variation of grain beginning with a more relaxed, expanded grain on the far left and gradually working across the spectrum ending with a tightly packed, compact grain example on the far right. Grain patterns sometimes give wood a dramatic appearance, and adding different stains will accentuate these grain patterns to varying degrees. Expanded Moderate Compact Each tree has its own distinct grain. As a result, we offer woods with a variety of different patterns. Most woods offered feature a fairly straight grain. A few varieties feature curly or wavy grain. Appearances vary based on types of wood. Grain types can determine how a piece of wood is milled. We are experienced in working with woods of all different grain patterns. Many of the stains we offer accentuate and highlight grain patterns and are especially distinctive if a grain pattern is unique or atypical. A partial list of common grain patterns are: Straight Wavy Curly Irregular Fiddleback Birds-eye 7

8 Wood Properties While all of our wood sources are structurally acceptable for a wine cellar, some applications call for a specific wood type. Here we present and explain technical data for the types of wood we offer. WOOD DENSITY CHART Wood Species Moisture Content Specific Gravity Rupture (kpa) Modulus of Elasticity (MPa) Alder 8-12% ,000 9,500 40,100 7, Birch 8-12% ,000 13,900 56,300 13, Cherry 8-12% ,000 10,300 49,000 11, African Mahogany 8-12% ,500 12,500 56,300 15, Amber Blaze Mah. 8-12% ,000 14,800 55,200 12, Maple 8-12% ,000 12,600 54,000 16, Pine 8-12% ,000 8,500 33,100 6, Poplar 8-12% ,000 10,900 38,200 8, Red Oak 8-12% ,000 12,500 46,600 12, Redwood 8-12% ,000 7,600 36,000 7, Black Walnut 8-12% ,000 11,600 52,300 9, Modulus of Compression Parallel to Grain (kpa) to Grain (kpa) Shear Parallel Density lbs/cu. Ft. Reference: Moisture content: Weight of moisture in a piece of wood shown as a percentage of its oven dry weight. Specific Gravity: Ratio of density of wood to that of water. Modulus of Rupture: The maximum load-bearing capacity of a wood in bending and proportional to maximum movement borne by a specimen. Modulus of Elasticity: A measurement designed to show the ability of a wood to recover from deformations produced by low stress once the loads are removed. Compression parallel to grain: Maximum measurement of stress that a parallel-tograin specimen (with a ratio of length to least dimension less than 11) of wood is able to withstand. Shear Parallel to Grain: Wood s ability to resist slipping of one internal part upon another part along the grain. Density: Weight of the wood per cubic foot. Determines the strength of the wood, varies depending on species. 8

9 Common Wood & Racking Terminology Premium Redwood Premium Redwood: Wood that comes from the sapwood of the redwood tree. The sapwood surrounds the heartwood. This wood is generally more varied in color than heartwood. All Heart Redwood All Heart (Redwood): Wood that comes from the center of the redwood tree. Also found in other types of wood. Plain Sawn: Lumber that is sawed parallel to the annual growth rings. This practice makes the wood visually appealing, easier to produce from a log, and gives it a varied grain appearance. Most lumber is plain sawn. This is our standard offering. Plain Sawn Quarter Sawn Quarter Sawn: Lumber that is sawed perpendicular to the annual growth rings. This method is sometimes requested in hardwoods because it shows off grain patterns. Material costs are higher for woods sawn in this technique, but it is available upon request. Vertical Grain: Annual growth rings run vertical to the face of a cut board. Redwood cellars will have a mixture of flat and vertical grain. Vertical Grain Flat Grain Flat Grain: Annual rings run almost parallel to the face of a cut board. Hardwood cellars have a higher percentage of flat grain with the exception of butcher block tabletops and doors in which case the exposed surfaces are always vertical grain for integrity. Finger-Jointed: A method of joining pieces of lumber end-to-end. The end of each piece is sawn into a set of projecting fingers that interlock. WE DO NOT OFFER THIS! Finger-Jointed Edge-Glued Edge-Glued: The process of joining two pieces of wood without the use of locking shapes (as seen in the finger-joint). This process is done by pressing the straight edge of a board against another and applying a thin layer of glue between them for adhesion to ultimately create a larger piece of wood from smaller sections. Spacer Bar Spacer Bar: Our specially developed component used to tie together many types of racking styles. The dado notches slip snugly over vertical posts to create a stable and attractive interlock. SB Rail: Used at all locations where a spacer bar will be placed. It is square-cut and recessed to create a snug fit. Beveled Rail: Aesthetically pleasing and helps keep label tearing to a minimum. Molding Rail: Flush mounted to front of rack for zero gap when molding is applied. 9

10 Table Tops The photos below demonstrate edging options on various tabletop offerings. Rather than having a separately attached nose edging, our platinum tabletop has a routed nosing that is cut into the solid tabletop itself, creating a seamless profile. Platinum Tabletop- Created by gluing pieces of 1x2 material together on the face. Gold Tabletop- Created by gluing 1x2 pieces together on their side. Nosing is separately attached. Plywood Tabletop- Veneer plywood selected to match cellar racking. Nosing is separately attached if requested. A custom tabletop that is created in this glued-up fashion will show a variety of grains within the same piece of tabletop. The direction in which the tabletop grain is oriented depends on the length and width of the required tabletop. Some are created so that the 1x2 pieces (and therefore the grains) run parallel to the wall of racking. Others are created so that the grain runs perpendicular to the wall of racking to which it is attached. Tabletops will always have grain orientation mandated by engineering constraints first, so direction is not selectable. Examples are shown in the surrounding photos. When a stain is added to our custom tabletops, it gives the wood a rich finish. The stain may also bring out the individual grain patterns of the wood. Tabletops are created from many different pieces of wood in a butcher-block fashion and adding a stain will enhance the gain pattern even more. This is a highly desirable feature that increases the individuality of the custom tabletop. Adding a lacquer to the tabletop will add a furniture-quality sheen to the wood. It will also help seal and protect it. 10

11 Specialty Products To give your cellar a more personalized look, we offer a number of specialty wood products. Tongue & groove paneling Created on-site in our factory, our tongue and groove paneling is available in two sizes and can be used to cover ceilings and walls. Boxes contain various quantities of 32, 48, 64, and 80 lengths to fit standard stud spacing. Small tongue and groove: 3/8 thick by 1-5/16 wide, length varies Large tongue and groove: 5/8 thick by 5-1/8 wide, length varies Raised panels Our raised panels can be used in a number of applications. Pull-Out Drawers Cabinet Doors End Panels Ceilings Cabinet construction Solid sides, tops, & bottoms Pre-drilled adjustable shelf holes Dadoed corner construction 1/4 Solid wood back wall Soft-close hinges Molding A beautiful molding can tie the entire cellar together visually. We offer a number of different molding options, as well as combinations of styles, and many of the molding options can be created at a custom height to complement your cellar. 11

12 Premium Redwood Finish Options The dramatic color variations in premium redwood range from whitish-blonde to a pinkish-red shade demonstrated in streaks throughout the wood. Due to these variations, a custom cellar made entirely of premium redwood truly is a one-of-a-kind masterpiece. Adding a custom stain only enhances these color streaks, and intensifies the different shadings. With or without stain, redwood is well-suited to the humid, cool conditions of a wine cellar, and endures extremely well in these conditions. with Lacquer Light Danish Stain Light Danish Stain with Lacquer Premium Redwood Classic Mahogany Stain Dark Walnut Stain Midnight Black Stain Dusty Weathered Finish Classic Mahogany Stain with Lacquer Dark Walnut Stain with Lacquer Midnight Black Stain with Lacquer Dark Weathered Finish 12

13 All Heart Redwood Finish Options All heart redwood is taken from the heartwood of the unparalleled redwood tree, native to California. Grown in cool, humid conditions, All heart redwood is naturally accustomed to the conditions found in a wine cellar., this beautiful wood ranges in color from pink to reddish-brown, but is usually a cinnamon color. All heart redwood takes on a natural luster over time. For those who prefer a different look, a number of custom stains are offered to complement your décor of choice. with Lacquer Light Danish Stain Classic Mahogany Stain Dark Walnut Stain Midnight Black Stain Dusty Weathered Finish Light Danish Stain with Lacquer Classic Mahogany Stain with Lacquer Dark Walnut Stain with Lacquer Midnight Black Stain with Lacquer Dark Weathered Finish All Heart Redwood Whitewash Finish Distressed Finish 13

14 Poplar Finish Options The natural light color of poplar makes it the perfect backdrop for one of our custom stain choices. Originally a whitish-gray color with hints of green mixed in, poplar accepts stain well. A lighter stain, such as Light Danish Stain, will allow the streaks and swirls to show through, while a darker stain such as Classic Mahogany or Dark Walnut Stain will give the poplar a more uniform coloring. All of our custom stains allow the grain of the wood to show, allowing for variations in light and dark tone. with Lacquer Light Danish Stain Light Danish Stain with Lacquer Classic Mahogany Stain Classic Mahogany Stain with Lacquer Dark Walnut Stain Dark Walnut Stain with Lacquer Poplar Midnight Black Stain Dusty Weathered Finish Midnight Black Stain with Lacquer Dark Weathered Finish 14 Distressed Finish

15 Red Oak Finish Options Whether stained or unstained, red oak is an exquisite hardwood sure to complement almost any home decor. It features a variety of grain patterns with slight shading variance. Once stained, red oak comes alive with more variations of light and dark tone and a more pronounced grain pattern. The perfect blend of beauty and practicality, red oak is in abundant supply and readily available. with Lacquer Light Danish Stain Light Danish Stain with Lacquer Classic Mahogany Stain Classic Mahogany Stain with Lacquer Dark Walnut Stain Dark Walnut Stain with Lacquer Midnight Black Stain Dusty Weathered Finish Midnight Black Stain with Lacquer Dark Weathered Finish Red Oak Whitewash Finish Distressed Finish 15

16 Amber Blaze Finish Options Durable and beautiful, Amber Blaze mahogany is the perfect union of function and elegance. A heavy hardwood, Amber Blaze mahogany is named for its rich brown tones. Add a custom stain to further accentuate the dramatic grain and occasional pinhole of this wood. With a number of custom stains available, we can ensure that your Amber Blaze custom cellar reflects your unique taste. Amber Blaze Mahogany Light Danish Stain Classic Mahogany Stain Dark Walnut Stain Midnight Black Stain with Lacquer Light Danish Stain with Lacquer Classic Mahogany Stain with Lacquer Dark Walnut Stain with Lacquer Midnight Black Stain with Lacquer 16

17 African Mahogany Finish Options Strong and stunning, African mahogany wood adds an exotic flair to any wine cellar., this hardwood s color ranges from light to deep reddish-brown, with a straight, deep grain. You may also consider adding a custom stain to accentuate the grain pattern and bring out variations in the shading of African mahogany. Truly unique, African mahogany is a gorgeous option for those seeking a one-of-a-kind cellar. with Lacquer Light Danish Stain Classic Mahogany Stain Dark Walnut Stain Midnight Black Stain Dusty Weathered Finish Light Danish Stain with Lacquer Classic Mahogany Stain with Lacquer Dark Walnut Stain with Lacquer Midnight Black Stain with Lacquer Dark Weathered Finish African Mahogany Whitewash Finish Distressed Finish 17

18 Pine Finish Options Pine is a softwood that comes with varying degrees of small, medium, or large knots. The color is a pale yellow varying from deep yellow to reddish-brown. It can be glued satisfactorily, takes nails and screws well, but staining, painting or varnishing normally requires treating the wood for gumminess. This is a less expensive material for a custom wine cellar and is often used for its rustic appearance. with Lacquer Light Danish Stain Light Danish Stain with Lacquer Classic Mahogany Stain Classic Mahogany Stain with Lacquer Dark Walnut Stain Dark Walnut Stain with Lacquer Midnight Black Stain Midnight Black Stain with Lacquer Pine Dusty Weathered Finish Dark Weathered Finish 18 Whitewash Finish Distressed Finish

19 Knotty Alder Finish Options, knotty alder is primarily light brown in color but may vary from a pale yellow to reddish brown. While the wood often features a variety of different-sized knots, some pieces will have no knots at all. Knotty alder accepts stain well, making it an exceptional hardwood for your one-of-a-kind wine cellar. Lacquer can be added to any stain, or to unstained wood, for a glossy finish. Knotty alder is a very unique wood, and adds a rustic feel to any application. The samples below are indicative of the variations in knots and color. with Lacquer Light Danish Stain Light Danish Stain with Lacquer Classic Mahogany Stain Classic Mahogany Stain with Lacquer Dark Walnut Stain Midnight Black Stain Dusty Weathered Finish Dark Walnut Stain with Lacquer Midnight Black Stain with Lacquer Dark Weathered Finish Knotty Alder Whitewash Finish Distressed Finish 19

20 Cherry Finish Options Cherry wood, known for its smooth texture and rich color, is a stunning choice for your custom wine cellar. This material is easy to work with because it cuts, stains and sands beautifully. The addition of a stain or lacquer will accent the waving curly figure grain pattern and more deeply enhance the dark spots or find black lines currently associated with cherry. with Lacquer Light Danish Stain Light Danish Stain with Lacquer Classic Mahogany Stain Classic Mahogany Stain with Lacquer Dark Walnut Stain Dark Walnut Stain with Lacquer Cherry Midnight Black Stain Dusty Weathered Finish Midnight Black Stain with Lacquer Dark Weathered Finish 20 Whitewash Finish Distressed Finish

21 Birch Finish Options Birch is yet another popular hardwood option used in many custom wine cellars. birch varies in color between white sapwood and light yellow-brown heartwood. The grain pattern ranges from straight to wavy, which will show off any stain option. Birch accepts stain beautifully, making it an ideal canvas for a custom stain. with Lacquer Light Danish Stain Light Danish Stain with Lacquer Classic Mahogany Stain Classic Mahogany Stain with Lacquer Dark Walnut Stain Dark Walnut Stain with Lacquer Midnight Black Stain Midnight Black Stain with Lacquer Whitewash Finish Distressed Finish Birch 21

22 Maple Finish Options Commonly used in many furniture applications, hard maple is a popular wood in wine cellars as well. By using this hardwood for wine cellars, it is possible for customers to match or compliment existing fixtures in their homes. Hard maple, if left unstained, ranges from a creamy pale blonde to reddish-brown. This wood is smooth, with a varied grain pattern, and accepts stain very well. with Lacquer Light Danish Stain Light Danish Stain with Lacquer Classic Mahogany Stain Classic Mahogany Stain with Lacquer Dark Walnut Stain Dark Walnut Stain with Lacquer Whitewash Finish Distressed Finish Maple 22

23 Black Walnut Finish Options Known for its rich coloring, black walnut is an elegant wood visually and physically suited to a custom wine cellar., the coloring includes rich chocolate brown tones. If left unstained, the wood will develop a natural sheen over time. with Lacquer Light Danish Stain Light Danish Stain with Lacquer Classic Mahogany Stain Classic Mahogany Stain with Lacquer Dark Walnut Stain Midnight Black Stain Whitewash Finish Dark Walnut Stain with Lacquer Midnight Black Stain with Lacquer Black Walnut 23

24 Design Services What s the next step? Design your wine cellar with a color rendering that allows you to see your finished wine cellar before the first piece of wood is ever cut. 2D Design 3D B&W Design 3D Color Design 360 Virtual 3D Panoramic Virtual 3D Walkthrough Animation Choose your material & finish and we can do a photo quality color rendering to match! AllHeart Dark Walnut Stain Midnight Black Stain Classic Mahogany Stain Dark Weathered Finish