Operation Manual MODEL: SLS630 SP SERIAL #:213001

Transcription

1 Operation Manual MODEL: SLS630 SP SERIAL #:300

2 Table of Contents Introduction... Slitter Blade Setting... 3 Preventative Maintenance... 5 Recommended Spare Parts... 6 Mechanical Assembly Drawings and Bill of Materials... 7 Azco Corp. Page /5/03

3 Introduction The AZCO ACU-SLIT, Slitter Module is precision slitting machine. It is designed to slit a wide variety of materials of varying thickness fed from a continuous web. This manual describes how to install and operate your unit to ensure the durability and proper functioning of your unit. Please read this manual thoroughly before starting the unit. At AZCO, your safety is very important to us. Please be sure that your unit is safely guarded at all times before using, or whenever it is not in operation. When in operation, safety covers must be on before starting unit. It is important to remember to disconnect power and air connection before servicing the unit every time. If there are any questions about this machine, please call us at Our technical staff is available to assist you 8am-5pm Eastern Standard Time. AZCO Corporation warrants all products against defects in materials or workmanship for one year. Wear and tear items (such as blades, rollers, bearings, or abused parts) resulting from mishaps, tampering, and/or neglect are, of course, excluded from the warranty. If you would like more information regarding our other product line or about our company, please visit us at WARNING: THE UNIT MUST BE PROPERLY GUARDED BEFORE OPERATING! DISCONNECT POWER AND AIR BEFORE SERVICING! Azco Corp. Page /5/03

4 Slitter Blade Setting * MUST TURN OFF ELECTRICAL POWER *. Remove Top guard and slitter cartridge by removing the (8) hand knobs located on the top of the machine.. Carefully lift the upper slitter cartridge by grabbing the horizontal cross members. (Can be lifted off with guard on, if hand knobs for guard haven t been removed yet) 3. Adjust the lower blades to the desired slit width. 4. Adjust dished knives to similar widths. 5. Place cartridge in position so that the lower blade is directly to the left of its corresponding dished knife. 6. Adjust dished knives so that lower blades are touching the dished knives, as seen below. 7. Twist preload knob on left side of machine, to pull the dished knives into the lower blades. The effect of this action will be the dished knives properly preloaded against the lower blades. Azco Corp. Page 3 /5/03

5 8. Retighten tighten locking knobs to lock slitter cartridge in place. 9. Attach guard and hold down with the proper hand knobs. 0. Before product threading, manually slit material a few inches for ease of threading. This will prevent the unit from jamming. Splice material to maintain flow of material with no jamming. Azco Corp. Page 4 /5/03

6 Preventative Maintenance The AZCO ACU-SLIT, Slitter Module is a low maintenance unit requiring minimal upkeep. It is recommended that the unit be cleaned once a week by a qualified technician. Any industrial cleaner (such as Simple Green) that is safe to use on aluminum and stainless steel will work fine. The unit is NOT wash down safe and should never be exposed to large amounts of water or fluid. All safety precautions should be followed when cleaning and servicing the unit. Azco Corp. recommend the blades be lubricated once a day using an industrial lubricant (LPS Industrial Lubricant is recommended). While lubricating the blades, it is recommended that bolts securing the blades be checked to ensure they are tightened properly. To ensure the durability and life of your unit, it is recommended that you recondition your unit once a year in the first year and twice a year after that. This service will include: Blade sharpening Bearings and retaining rings will be replaced Replace blade mounting hardware If sample material is sent in with the unit for reconditioning, the unit will be setup already to run, no need to reset the unit when you receive it back For more information regarding this service and the cost, please contact us at Azco Corp. Page 5 /5/03

7 Recommended Spare Parts PART NUMBER QTY DESCRIPTION E-SW- ILLUMINATED SWITCH E-CP-9 LINE FILTER E-RC-3 ARM POT E-MC-35 DRIVER, AC MOTOR E-SW- E-STOP SWITCH DPDT CEN OFF 07066D50 MOTOR AC, 90W 300F50 GEARHEAD 06098B56 COUPLING SPIDER 08060M0 SHAFT COUPLING, SPIDER (5/8) MK3-6x MACHINE KEY 00C3 SLITTER OVERLAP ADJUSTMENT SHIM SL MALE KNIFE COLLAR SL007 3 SLITTER BLADE SL BOTTOM KNIFE FIXING 06098B55 SHAFT COUPLING, SPIDER E-SW-8 MAGNETIC SWITCH FG SHAFT BEARING MAKY 6 X 0 MACHINE KEY 6mm Sq 80H SPANNER WRENCH, HOOK TYPE 44 SPANNER WRENCH, 4mm Azco Corp. Page 6 /5/03

8 Parts List ITEM QTY PART NUMBER DESCRIPTION 300C SLS 630 SLITTING SUBASSEMBLY 300F SLITTER DRIVE ASSEMBLY REVISION NO DATE BY METRIC INCH PLACE DECIMALS +/-.0 HOLES H4, SHAFT h4 ALL OTHERS +/-IT4/ 3 PLACE DECIMALS +/-.005 PLACE DECIMALS +/-.05 ANGULAR +/-/ AZCO corp. SLS630 W/MOTOR DRIVE BY: S.G. DATE: /5/03 SHEET: OF 300

9 REVISION NO DATE BY METRIC INCH PLACE DECIMALS +/-.0 HOLES H4, SHAFT h4 ALL OTHERS +/-IT4/ 3 PLACE DECIMALS +/-.005 PLACE DECIMALS +/-.05 ANGULAR +/-/ AZCO corp. SLS 630 SLITTING SUBASSEMBLY BY: S.G. DATE: /4/03 SHEET: OF 300C

10 Parts List ITEM QTY PART NUMBER DESCRIPTION 300C04 DISH SHAFT 300C05 BOTTOM KNIFE SHAFT C3 SIDE COVER C0 STUD, M C KNOB FEMALE M8 6 00C0 BOTTOM TIE BAR 7 00C03 SIDE PLATE 8 00C04 SIDE PLATE 9 00C05 SIDE PLATE 0 00C06 SIDE PLATE 00C07 SIDE COVER 00C08 SIDE COVER 3 00C09 OUTFEED SUPPORT 4 00C0 TOP COVER 5 00C INFEED GUARD 6 00C OUTFEED TABLE C50 THREADED INSERT,M8-M, SS C0 TIE BAR S5 KNOB STUD M J95 HAND KNOB, STUD,M5 00C3 SLITTER OVERLAP ADJUSTMENT SHIM Parts List ITEM QTY PART NUMBER DESCRIPTION 50 3 SL0349 MALE KNIFE COLLAR 5 3 SL007 SLITTER BLADE 5 3 SL006-0 BOTTOM KNIFE FIXING B55 SHAFT COUPLING, SPIDER 54 E-SW-8 MAGNETIC SWITCH 55 E-SW-9 MAGNETIC ACTUATOR 56 4 FG5049 SHAFT BEARING 57 MAKY 6 X 0 MACHINE KEY 6mm Sq E5 HANDLE E0 PULL HANDLE 00 6 SHS8X35 SOCKET HD SCREW S.S 0 BHS3X8 BUTTON HD SCREW S.S. 0 4 FHS4X FLAT HD SCREW S.S SHS5X6 SOCKET HD SCREW S.S 04 6 FHS4X0 FLAT HD SCREW S.S SHS8X0 SOCKET HD SCREW S.S 06 8 LW-M8 LOCK WASHER 07 WASH-M8 WASHER 08 0 HNM8 HEX NUT M8 0 80H SPANNER WRENCH, HOOK TYPE 44 SPANNER WRENCH, 4mm REVISION NO DATE BY METRIC INCH PLACE DECIMALS +/-.0 HOLES H4, SHAFT h4 ALL OTHERS +/-IT4/ 3 PLACE DECIMALS +/-.005 PLACE DECIMALS +/-.05 ANGULAR +/-/ AZCO corp. SLS 630 SLITTING SUBASSEMBLY BY: S.G. DATE: /4/03 SHEET: OF 300C

11 REVISION NO DATE BY METRIC INCH PLACE DECIMALS +/-.0 HOLES H4, SHAFT h4 ALL OTHERS +/-IT4/ 3 PLACE DECIMALS +/-.005 PLACE DECIMALS +/-.05 ANGULAR +/-/ AZCO corp. SLITTER DRIVE ASSEMBLY BY: S.G. DATE: /5/03 SHEET: OF 300F

12 Parts List ITEM QTY PART NUMBER DESCRIPTION 300F0 SLITTER MOUNTING PLATE 300F0 GEARBOX MOUNTING PLATE 3 300F04 PLUG MOUNT PANEL 4 300F05 UPPER CONTROL PANEL 5 300F06 MOTOR COVER 6 300F07 COUPLING COVER 7 300F08 COVER MOUNTING BLOCK F0 DAMPING PAD 0 E-SW- ILLUMINATED SWITCH E-CP-9 LINE FILTER E-CP-9 POWER CORD 0 3 E-RC-3 ARM POT 4 E-MC-35 DRIVER, AC MOTOR 5 E-MC-44 SPEED DIAL 6 E-SW- E-STOP 7 E-SW-3 E-STOP LABEL SWITCH DPDT CEN OFF Parts List ITEM QTY PART NUMBER DESCRIPTION D50 MOTOR AC, 90W 5 300F50 GEARHEAD D MOTOR CONTROL BRACKET B56 COUPLING SPIDER M0 SHAFT COUPLING, SPIDER (5/8) 55 MK3-6x MACHINE KEY 00 6 SHS8X0 SOCKET HD SCREW S.S 0 4 SHSS4X0 SOCKET HD SCREW S.S. 0 SH5X SOCKET HD SCREW S.S 03 FHS3X6 FLAT HD SCREW S.S SHS4X SOCKET HD SCREW S.S BHS4X8 BUTTON HD SCREW S.S WASH-M5 FLAT WASHER 07 4 LW-M5 LOCK WASHER 08 4 SHS5X0 SOCKET HD SCREW S.S SHS6X90 SOCKET HD SCREW SS 0 4 LW-M6 LOCK WASHER REVISION NO DATE BY METRIC INCH PLACE DECIMALS +/-.0 HOLES H4, SHAFT h4 ALL OTHERS +/-IT4/ 3 PLACE DECIMALS +/-.005 PLACE DECIMALS +/-.05 ANGULAR +/-/ AZCO corp. SLITTER DRIVE ASSEMBLY BY: S.G. DATE: /5/03 SHEET: OF 300F

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