EBA Series. Banknote Acceptor (EBA-40) Integration Guide. Revision A, December 4, P/N R_Rev. A {EDP #229278}

Transcription

1 Support: website: EBA Series Banknote Acceptor (EBA-40) Integration Guide Revision A, December 4, 2013 P/N R_Rev. A {EDP #229278} Issue #4103-IGE , JAPAN CASH MACHINE CO., LTD.

2 Issue #4103-IGE REVISION HISTORY Rev. Date Reason for Update Comment A 12/4/13 Initial Document International Compliance RoHS Directives CE Mark or or or or CB Scheme NOTE: The above listed compliance confirmations are currently being examined for approval or certification. Copyright 2013 By JAPAN CASH MACHINE CO., LTD. This product document (hereinafter referred to as Manual ) is fully covered by legal Copyrights owned by the JAPAN CASH MACHINE CO., LTD. (hereinafter referred to as JCM ) under Japanese laws and other Foreign Countries. This Manual contains many copyrighted, patented or properly registered equipment items manufactured by JCM, that are prohibited and illegal to duplicate, replicate, copy in whole, or in part, without the express authorization by JCM with the following exceptions: 1. When an authorized JCM agency or distributor duplicates the Manual for sales promotion and/or service maintenance of the product, or technical service personnel education as required; and 2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general. JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items thereto without notice regarding the product or its related products. JCM is a registered trademark of JAPAN CASH MACHINE CO., LTD. All other product names mentioned herein may be registered trademarks or trademarks of their respective companies. Furthermore,, and are not always mentioned in each case throughout this publication.

3 EBA Series Banknote Acceptor (EBA-40) Table of Contents 1 GENERAL INFORMATION...1 Description... 1 EBA-40 Unit... 1 Model Descriptions... 2 Type Descriptions... 2 Software Descriptions... 2 Precautions... 2 User Cautions... 2 Installation Cautions... 2 Mounting, Dismounting & Transportation... 3 Placing Foreign Objects into the Unit...3 Preventive Maintenance... 3 Banknote Fitness Requirements... 4 Primary Features... 4 Component Names SPECIFICATIONS...6 Technical Specifications... 6 Environmental Specifications... 7 Electrical Specifications... 7 Structural Specifications INSTALLATION...8 Installation Procedure... 8 Entire Unit Installation... 8 Acceptor Head Installation... 8 Lock Installation... 9 DIP Switch Configurations CONNECTOR PIN ASSIGNMENTS...11 CONNECTOR PIN ASSIGNMENTS (Continued 1) CONNECTOR PIN ASSIGNMENTS (Continued 2) CONNECTOR PIN ASSIGNMENTS (Continued 3) CONNECTOR PIN ASSIGNMENTS (Continued 4) CONNECTOR PIN ASSIGNMENTS (Continued 5) CONNECTOR PIN ASSIGNMENTS (Continued 6) PREVENTIVE MAINTENANCE...18 Retrieving Banknotes Clearing a Banknote Jam Cleaning Procedure Sensor and Roller Cleaning Procedure Sensor and Roller Locations STANDARD INTERFACE CIRCUIT SCHEMATICS...20 STANDARD INTERFACE CIRCUIT SCHEMATICS (Continued 1) STANDARD INTERFACE CIRCUIT SCHEMATICS (Continued 2) STANDARD INTERFACE CIRCUIT SCHEMATICS (Continued 3) OPERATIONAL FLOWCHART...24 Operational Flowchart (Continued 1) TROUBLESHOOTING...26 Introduction Troubleshooting Overview Page P/N R_Rev. A {EDP #229278} 2013, JAPAN CASH MACHINE CO., LTD. i

4 Table of Contents Continued Fault Table Listings...26 LED Indication Conditions...28 LED Flash Error Code Conditions...28 LED Flash Reject Code Conditions; Banknotes...30 LED Reject Error Code Conditions; Barcode Coupons UNIT DIMENSIONS Entire Unit Outside Dimensions...33 Head Assembly Outside Dimensions TECHNICAL CONTACT INFORMATION Americas...34 JCM American...34 Europe, Africa, Russia & Middle East...34 JCM Europe GmbH...34 UK & Ireland...34 JCM Europe (UK Office)...34 Asia and Oceania...34 JCM Gold (HK) Ltd JAPAN CASH MACHINE CO., LTD. (HQ) INDEX Page P/N R_Rev. A {EDP #229278} 2013, JAPAN CASH MACHINE CO., LTD. ii

5 EBA Series Banknote Acceptor (EBA-40) List of Figures Figure 1 EBA-40 Unit...1 Figure 2 Precautionary Symbols...2 Figure 3 Unacceptable Banknotes...4 Figure 4 Automatic Centering Mechanism (with the SD3 Stacker)...4 Figure 5 Automatic Centering Mechanism (without the SD3 Stacker)...4 Figure 6 EBA-40 Component Names...5 Figure 7 M3 Screw Locations (Bottom)...8 Figure 8 Key Hole Slot Locations (Rear)...8 Figure 9 M4 Screw Locations (Rear & Bottom)...8 Figure 10 M3 Screw Locations (Rear & Bottom)...9 Figure 11 Key Hole Location...9 Figure 12 Lock Dimension & Cylinder Length...9 Figure 13 Key Unlock Rotation Requirement...10 Figure 14 Retrieving Banknotes...18 Figure 15 Clearing an Entrance Banknote Jam...18 Figure 16 Clearing a Stacker Box Banknote Jam...18 Figure 17 Sensor Cleaning...19 Figure 18 EBA-40 Sensor and Roller Cleaning Locations...19 Figure 19 EBA-40 TTL Interface Schematic Diagram...20 Figure 20 EBA-40 MDB Interface Schematic Diagram...20 Figure 21 EBA-40 cctalk Interface Schematic Diagram...21 Figure 22 EBA-40 Photo-Coupler Interface Schematic Diagram...21 Figure 23 EBA-40 RS232C Interface Schematic Diagram...22 Figure 24 EBA-40 USB Interface Schematic Diagram...22 Figure 25 EBA-40 Bezel LED Interface Schematic Diagram...23 Figure 26 EBA-40 Operational Flowchart (Initializing)...24 Figure 27 EBA-40 Operational Flowchart (Validation)...25 Figure 28 EBA-40 Operational Flowchart (Stacking)...25 Figure 29 EBA-40 Banknote Acceptor s Outside Dimensions...33 Figure 30 EBA-40 Banknote Acceptor s Outside Dimensions...33 Page P/N R_Rev. A {EDP #229278} 2013, JAPAN CASH MACHINE CO., LTD. iii

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7 EBA Series Banknote Acceptor (EBA-40) List of Tables Table 1 EBA-40 Model Number Specifications...2 Table 2 EBA-40 Type Number Specifications...2 Table 3 EBA-40 Software Number Specifications...2 Table 4 EBA-40 Technical Specifications...6 Table 5 EBA-40 Environmental Specifications...7 Table 6 EBA-40 Electrical Specifications...7 Table 7 EBA-40 Structural Specifications...7 Table 8 DIP Switch Block 1 Settings...10 Table 9 DIP Switch Block 2 Settings...10 Table 10 EBA-40 TTL Interface Pin Assignments...11 Table 11 EBA-40 MDB Interface Pin Assignments...12 Table 12 EBA-40 cctalk Interface Pin Assignments...13 Table 13 EBA-40 Photo-Coupler Interface Pin Assignments...14 Table 14 EBA-40 RS232C Interface Pin Assignments...15 Table 15 EBA-40 CN13 RS232C Connector Pin Assignments...15 Table 16 EBA-40 USB Interface Pin Assignments...16 Table 17 EBA-40 CN3 mini-b Connector Pin Assignments...17 Table 18 EBA-40 CN2 Bezel Connector Pin Assignments...17 Table 19 EBA-40 Sensor Type Cleaning Methods...19 Table 20 General Fault Conditions...26 Table 21 Adjustment Fault Conditions...27 Table 22 Communication Fault Conditions...28 Table 23 LED Flash Error Codes...28 Table 24 LED Flash Reject Codes For Banknotes...30 Table 25 LED Flash Reject Error Codes For Barcode Coupons...31 Page P/N R_Rev. A {EDP #229278} 2013, JAPAN CASH MACHINE CO., LTD. v

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9 EBA Series Banknote Acceptor (EBA-40) Integration Guide Revision A 1 GENERAL INFORMATION Description Operational Flowchart Troubleshooting Unit Dimensions International Compliance Technical Contact Information In order to make operating this device and navigating within this manual easier, the following illustrations are used: Safety Instructions need to be observed in order to protect the operators and the equipment; these are identified with bold text and the following pictographs: Special Notes affect the use of the Banknote Acceptor; these are identified with italic text and the following pictograph: Steps require the operator to perform specific actions; these are identified with sequential numbers (1, 2, 3, etc.). This section provides a general overview of the EBA Series Banknote Acceptor Unit (EBA-40), pictured in Figure 1. This section is designed to help the user navigate through this guide with ease. It includes the following information: EBA-40 Unit Model Descriptions Type Descriptions Software Descriptions Precautions Primary Features Component Names Specifications Installation Connector Pin Assignments Preventive Maintenance Standard Interface Circuit Schematics EBA-40 Unit Figure 1 EBA-40 Unit P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

10 Model Descriptions Table 1 lists the product model number descriptions. N o (1) (2) Table 1 EBA-40 Model Number Specifications Model: EBA- * * - SD3 N o (1)(2) Model Number 4 = Standard Model Series Number 0 = Standard 1-9 = Reserved Type Descriptions Table 2 lists the product type number descriptions. Table 2 EBA-40 Type Number Specifications N o Model: ***(*) - * * * * * - ** N o (1) (2)(3)(4)(5)(6) (7) (1) Denomination (Country Code) * (2) Cash Box Capacity 0 = None (Without Stacker) 4 = 400 notes (Standard) (3) Bezel (Option) 0 = Without Bezel (Standard) 1 = Bezel Type A (4) Interface Conversion Board 0 = Without I/F Conversion Board (Standard) (5) Key Switch 0 = Without Key Switch (Standard) 1 = With Key Switch 2 = OEM Key Switch (6) Bar Sensor 0 = Without Bar Sensor (Standard) 1 = With Bar Sensor (Up type) 2 = With Bar Sensor (Down type) (7) Interface 03 = ID-003 (JCM Serial) D3 = ID-0D3 (MDB) E3 = ID-0E3 (cctalk) ** = Other (Last 2 digits of interface ID) *. The Country Code is indicated following the ISO The numbers of stacked Notes depends on the Banknote s condition.. Serial communication protocol developed by MoneyControl is employed for cctalk. Software Descriptions Table 3 lists the software number descriptions. Table 3 EBA-40 Software Number Specifications N o Software: EBA-40 * * * - 0 * * - V *.** N o (A) (B) (C) (D) (A) Software Model Name (B) Denomination (Country Code) * (C) Interface Protocol Name (D) Software Version *. The Country Code is indicated following the ISO Precautions Type 1 Type 2 Type 3 Figure 2 Precautionary Symbols Symbols in Figure 2 are defined as follows: 1. (Type 1) Do not insert a torn, folded, or wet Banknote; it may cause a jam inside the unit. 2. (Type 2) Do not expose the unit to water. The unit contains several precision electronic devices that can be damaged if water or any liquid is sprayed or spilled into the unit. 3. (Type 3) Do not install the unit in a dusty environment. Dust may affect/degrade the sensor s performance. USER CAUTIONS Careful measures were taken in the design of this product to ensure its quality; however, the following cautions pertain to all users and should be followed for safe operation. Installation Cautions The Installation Cautions are defined as follows: 1. Be sure the Host Machine contains enough protection to avoid wet or dusty conditions when installing the unit in an indoor or open-air space. The unit is not designed for outdoor installations. 2. Be sure the Host Machine is designed with careful consideration for retrieving a Banknote and/or clearing a Banknote jam. 3. Be careful not to use excessive outside pressure on the Mounting Plate when removing the Cash Box from the Unit. 4. Avoid exposing the Banknote Insertion Slot to direct Sunlight and/or Incandescent Lamp illumination having a Gradient Angle of 15 Degrees or more, and an illumination index of 3000 Lux or less. Insure that the Host Machine is also designed to avoid exposing the Banknote P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

11 Insertion Slot to direct Sunlight or incandescent light. 5. Do not allow the Acceptor to endure a range of temperature and humidity beyond the environmental limits specified (See Environmental Specifications on page 7 of this Section). 6. Do not use the Acceptor in environments that may be subject to server temperature changes. 7. Do not use the Acceptor where it may be exposed to airborne evaporated or sporadic chemicals. 8. Clean and maintain the Acceptor regularly when located in an excessively smoke filled environment. Mounting, Dismounting & Transportation Methods for mounting, dismounting and transporting the unit: 1. Be sure to turn the Power before mounting or removing the Unit from its permanent location. Plugging or unplugging Connector Plugs from their receptacles while the Power is ON may cause damage to the Unit. 2. When reassembling a disassembled Unit Part, ensure that the each part is properly replaced in its correct original location and the Acceptor is not removed by pulling it forward. 3. Be sure to carry the Unit by both hands when transporting it. Holding the Unit by one hand may cause personal injury if the Unit accidentally becomes disassembled and drops away. 4. Be careful not to use excessive outside pressure on the Unit, or subject it to excessive vibration during transportation. Placing Foreign Objects into the Unit Observe the following precautions when placing foreign objects into the Unit: 1. Do not insert anything except Banknotes into the Insertion Slot. Inserting Receipts, Stapled Tickets, Rubber Bands, or Credit Cards into the Unit may damage the Banknote Transport path. 2. Do not inject liquids into the Banknote Insertion Slot. Injecting water, oil or cleaning agents may damage the Sensors within the Banknote Transport path. Preventive Maintenance The preventive maintenance requirements are defined as follows: 1. When closing the Upper Tray of the Acceptor, ensure that it clicks firmly into place. Caution: Turn the EBA-40 Unit s Power when opening the Upper Tray; otherwise, the Rollers may begin operating and personal injury to fingers may occur by getting them pulled into the Unit. 2. Do not redesign or disassemble the EBA-40 Acceptor. Unauthorized use by inadequately trained personnel, or use outside the original manufacturer s intent for operation voids the warranty. WARNING: Do not inject water or liquid agents of any kind into the Acceptor, as this may cause extreme damage to the Unit. 3. Perform routine cleaning and maintenance at least once a month to keep the EBA-40 Unit s performance stable. 4. Use a soft, lint-free cloth, cotton swab or compressed air spray to clean dust and debris from the Rollers. WARNING: To minimize risk of damage to internal printed circuit boards, never allow excess fluid (e.g., from a wet cleaning cloth) to drip or leak into the device. Internal printed circuit boards may be damaged. Do not use any alcohol, citrus based cleaners, solvents or scouring agents that can damage the plastic surfaces of the device. 5. If the Unit is exposed to water or liquids, use a clean, dry micro-fiber cloth to wipe off and absorb excess liquids immediately. Any remaining liquids or fluids may affect and degrade the Sensors and Validation component performance. Caution: Make sure Interface Harness connections to the Host Machine are shorter than 9.84 Feet (3 Meters) in length. Cut off all unused portions of the Interface Harness wiring to avoid static electrical effects or short circuit possibilities that could cause damage to the Unit. WARNING: This Unit is designed for use with a Current limiting Power Source! Design the Host Cabinet space to meet all local related safety standards. Caution: Be careful to avoid personal injury to your fingers when closing the Upper Guide Section. P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

12 BANKNOTE FITNESS REQUIREMENTS The following Banknote types may not validate correctly, or worse, can cause a jam and/or damage to the unit s Transport Path. Banknotes exhibiting the following conditions illustrated in Figure 3 should be avoided: torn excessive folds or wrinkles dirty wet containing foreign objects and/or oil 62mm-85mm Damaged Banknotes Wrinkled Banknotes Figure 4 Automatic Centering Mechanism (with the SD3 Stacker) Curled Banknotes Folded or Partial Banknotes Figure 3 Unacceptable Banknotes Primary Features The EBA-40 Banknote Acceptor Unit contains the following primary features: Proven Anti-Pullback Technology This JCM patented Anti-Pullback Mechanism provides powerful protection against Banknote stringing. Automatic Centering The Centering Mechanism (See Figure 4 & Figure 5) allows the unit to read Banknote without using special Banknote Guides. It helps to improve the overall acceptance rate: With the SD3 Stacker: 62mm to 85mm in width Without the SD3 Stacker: 60mm to 85mm in width. 60mm-85mm Figure 5 Automatic Centering Mechanism (without the SD3 Stacker) P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

13 Component Names Figure 6 illustrates the EBA-40 component names and locations. a b c d e f g a) Acceptor Unit b) DIP Switch Block 2 c) DIP Switch Block 1 d) Coin Lock e) Interface Connector f) External Display Connector g) SD3 Stacker Box Figure 6 EBA-40 Component Names P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

14 2 SPECIFICATIONS Technical Specifications Table 4 EBA-40 Technical Specifications Acceptance Rate * : Banknote Types Accepted: Barcode Coupon : Insertion Direction: Processing Speed : Validation Method: Diagnostic Indicators: Escrow: Anti-stringing Mechanism: Cash Box Capacity ** : Cash Box Access: Interface : 98% or greater Note: The following banknote types are excluded: Banknotes with excess or poor magnetism or unclear graphics Double (dual) Notes Worn, dirty, wet, stained, torn or excessively wrinkled Banknotes Banknotes having folded corners or edges Banknotes having the wrong cut dimensions or printing displacement Returned Banknotes because of incorrect or failed insertion. With the SD3 Stacker Long side: mm ( in.) Short side: 62-85mm ( in.) Without the SD3 Stacker Long side: mm ( in.) Short side: 60-85mm ( in.) Standard Specification Read code interleaved: 2 of 5 Narrow Bar: mm ( in.) Wide Bar to Narrow Bar ratio = 3:1 Characters: 18 Characters Print Position: Middle (Divides a Coupon equally from the left, right, top and bottom of the Coupon s center) Print Width: Wider than 10mm (0.39 in.) Refer to the Specific Country s Software Information Sheet Approximately 1.8 seconds (from Banknote insertion to sending Vend Signal) Approximately 3.5 seconds (from Banknote insertion to stacking completion) Validation Sensor and Magnetic Sensor LED (/Red), External Display Output 1 Note Pull-Back (PB) Unit (Anti-pullback System - JCM Patented) Approximately 400 notes (new Banknotes) Front Access TTL Serial Interface MDB Interface cctalk RS232C USB (USB Specification Rev. 2.0 Compliance) (Full Speed/12Mbps) *. Refer to the specific Country s Software Information Sheet for each Country s particular Banknote acceptance rate.. Refer to the specific Country s Bar Code Coupon Specification for more details.. Excluding Host Communication time lag (Power Supply: +12V DC, Temperature: 25º C ±5º C, Humidity: 30%-60%). **.The number of Notes stacked depends on the Banknote s condition..the Interface Harness connecting to the Host should be less than 3m(9.84 ft). P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

15 Environmental Specifications EBA Series Banknote Acceptor (EBA-40) Integration Guide Table 5 EBA-40 Environmental Specifications Operating Temperature: 5ºC to +50ºC (41ºF to 122ºF) * Storage Temperature: -20ºC to +60ºC (-4ºF to 140ºF) * Relative Operating Humidity: 30% to 85% RH (non-condensed) Relative Storage Humidity: 30% to 85% RH (non-condensed) Visible Light Sensitivity: Avoid contact with direct sunlight (Interior lighting must be incandescent with a Radiant Angle of 15 Degrees or more having an Illumination index of 3000 Lux or less) Installation: Indoors Only *. Depends on hydrothermal conditions. Humidity [%RH] Hydrothermal Condition Table Allowable Operating Temperature and Humidity Range 35ºC/80RH% 50ºC/40RH% Electrical Specifications Supply Voltage: Current Consumption: Temperature [ºC] *. Use a Current Source Limiting Power Supply Structural Specifications Table 6 EBA-40 Electrical Specifications 12V DC ±5% (Greater than 3A) 24V DC ±5% (Greater than 1.6A) * 12V DC Standby = 180mA Operation = 1.0A Peak = 3.0A 24V DC Standby = 110mA Operation = 0.6A Peak = 1.6A Table 7 EBA-40 Structural Specifications Weight: Mounting: Outside Dimensions: With the SD3 Stacker: Approximately 2.5kg (5.51lbs.) Without the SD3 Stacker: Approximately 1kg (2.2lbs.) Horizontal See Entire Unit Outside Dimensions on page 33 of this Manual P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

16 3 INSTALLATION This section provides installation and operating instructions for the EBA-40 Banknote Acceptor unit. The information within this section contains the following features: Installation Procedure Lock Installation DIP Switch Configuration Installation Procedure The EBA-40 Frame Unit provides installation holes for each surface. ENTIRE UNIT INSTALLATION Perform the following steps to install the EBA-40 Unit: 1. Place the EBA-40 Unit Frame in its intended mounting location. 2. Bolt the bottom side of the EBA-40 Frame into its intended location using four (4) M3 Screws (See Figure 7 a 1 through a 4 ) from the outside of the Frame when this mounting configuration is preferred. aa 11 a 22 a 4 a a3 3 84mm 84mm 3. Hang the EBA-40 Frame onto shafts which fit in place for the proper width and length of the Key Hole Slots on the rear side of the Frame when this mounting configuration is preferred (See Figure 8). 74mm Rear View Key Hole Slots Ø6 Figure 8 Key Hole Slot Locations (Rear) 9.5mm Ø10 ACCEPTOR HEAD INSTALLATION Perform the following steps to install the EBA-40 Acceptor Head Assembly using the Mounting Bracket: 1. Place the EBA-40 Acceptor Head in its intended mounting location. 2. Install the Mounting Bracket into its intended location using four (4) M4x6 Screws (See Figure 9 a 1 through a 4 ) provided with the Mounting Bracket. 3. Slide and install the EBA-40 Acceptor Head Assembly (See Figure 9 b) onto the Mounting Bracket while simultaneously sliding the Pedestal Rail (See Figure 9 c 1 & c 2 ) in place when this mounting configuration is preferred. 50mm 50mm 60mm Figure 7 M3 Screw Locations (Bottom) a 2 a 1 a 4 WARNING: The maximum length of the M3 Screws should be selected considering the Cabinet or Mounting Bracket thickness. The Mounting Screws length should not extend more than 8mm upward from the bottom of the SD3 Stacker Box Frame. 91.7mm a3 b c 2 c 1 105mm Figure 9 M4 Screw Locations (Rear & Bottom) P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

17 Perform the following steps to install the EBA-40 Acceptor Head Assembly without the Mounting Bracket: 1. Confirm the six (6) installation holes (See Figure 10 a 1 through a 6 ) on the Lower Cover (See Figure 10 b) located on the bottom side of the EBA-40 Acceptor Head Assembly. 2. Place the EBA-40 Acceptor Head Assembly in its intended mounting location. 3. Bolt the Lower Cover of the EBA-40 Acceptor Head Assembly into its intended location using six (6) M3 Screws (See Figure 10 c 1 through c 6 ) from the bottom side of the Frame when this mounting configuration is preferred. b Attention Do not use screws longer than 5mm JCM GLOBAL Lock Installation One security lock can be installed onto the EBA-40 SD3 Stacker. When installing a security lock, the following attachment accessories may be required: Tang Key Hole c 1 -c 6 37mm Figure 11 Key Hole Location Choose a Lock that fits a standard 17.4 mm cylinder length format. This is the only format that is supported. (See Figure 12). 25mm 12mm 40mm 42mm a 1 -a 6 Bottom View Figure 10 M3 Screw Locations (Rear & Bottom) Ø mm 17.4 mm WARNING: The maximum length of the M3 Screws should be selected considering the Cabinet or Mounting Bracket thickness. The Mounting Screws length should not extend more than 4mm upward from the bottom of the SD3 Stacker Box Frame and the Lower Cover. Tang (Front) Figure 12 Lock Dimension & Cylinder Length NOTE: Make sure the Tang is correctly installed, as illustrated in Figure 12. P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

18 NOTE: There are many lock designs. Locks vary greatly in price, security, keying policies, etc.. The customer is responsible for selecting a lock that is appropriate for the intended purpose. JCM does not test or endorse any commercially available brand of lock for its security characteristics. Unlock Figure 13 Key Unlock Rotation Requirement DIP Switch Configurations This section provides the denomination DIP Switch Block 1 (DS1) and 2 (DS2) Settings for the EBA-40 Unit. Table 8 DIP Switch Block 1 Settings DS1 Switch No. Switch ON Switch 1 VEND 1 INHIBIT VEND 1 ACCEPT 2 VEND 2 INHIBIT VEND 2 ACCEPT 3 VEND 3 INHIBIT VEND 3 ACCEPT 4 VEND 4 INHIBIT VEND 4 ACCEPT 5 VEND 5 INHIBIT VEND 5 ACCEPT 6 VEND 6 INHIBIT VEND 6 ACCEPT 7 VEND 7 INHIBIT VEND 7 ACCEPT 8 TEST MODE FUNCTION Table 9 DIP Switch Block 2 Settings DS2 Switch No. Switch ON Switch 1 With SD3 Stacker Without SD3 Stacker 2 Key Switch Enabled Key Switch Disabled 3 cctalk (Encrypted) cctalk (Non-Encrypted ) 4 RS232C Interface Other Interface 5 With Barcode Sensor Board Without Barcode Sensor Board 6 Reserved Reserved 7 Reserved Reserved 8 Reserved Reserved P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

19 4 CONNECTOR PIN ASSIGNMENTS Table 10 through Table 18 list the EBA-40 Unit s pin assignments. Table 10 lists the EBA-40 TTL Interface Pin Assignments. Table 10 EBA-40 TTL Interface Pin Assignments Pin No. Signal Name I/O * Header: XG4C-1634 (OMRON) Housing: XG5M-1635-N Slit Wire (OMRON) Recommended Wire: UL1007 AWG#26-28 OR Housing: XG4M-1630-T Flat Cable (OMRON) Recommended Wire: UL2651 AWG# V/+24V - Power Supply 2 GND - GND 3 +12V/+24V - Power Supply 4 GND - GND *. I/O (input/output) is the terminal as viewed from the Banknote Acceptor s backside. Function 5 TTL - TXD OUT TTL Communication Output Signal Line 6 SG - Signal GND 7 TTL - RXD IN TTL Communication Input Signal Line 8 cctalk TXD/RXD IN/OUT No Connection 9 MDB - TXD OUT No Connection 10 MDB - RXD IN No Connection 11 MDB COM - No Connection 12 I/F 12V No Connection 13 PC - TXD OUT No Connection 14 I/F GND - No Connection 15 SW - IN IN No Connection 16 PC - RXD IN No Connection P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

20 CONNECTOR PIN ASSIGNMENTS (Continued 1) Table 11 lists the EBA-40 MDB Interface Pin Assignments. Table 11 EBA-40 MDB Interface Pin Assignments Pin No. Signal Name I/O * Header: XG4C-1634 (OMRON) Housing: XG5M-1635-N Slit Wire (OMRON) Recommended Wire: UL1007 AWG#26-28 OR Housing: XG4M-1630-T Flat Cable (OMRON) Recommended Wire: UL2651 AWG# V/+24V - Power Supply 2 GND - GND 3 +12V/+24V - Power Supply 4 GND - GND 5 TTL - TXD OUT No Connection 6 SG - No Connection 7 TTL - RXD IN No Connection 8 cctalk TXD/RXD IN/OUT No Connection *. I/O (input/output) is the terminal as viewed from the Banknote Acceptor s backside. Function 9 MDB - TXD OUT MDB Communication Output Signal Line 10 MDB - RXD IN MDB Communication Input Signal Line 11 MDB COM - MDB Common Signal Line 12 I/F 12V No Connection 13 PC - TXD OUT No Connection 14 I/F GND - No Connection 15 SW - IN IN No Connection 16 PC - RXD IN No Connection P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

21 CONNECTOR PIN ASSIGNMENTS (Continued 2) Table 12 lists the EBA-40 cctalk Interface Pin Assignments. Table 12 EBA-40 cctalk Interface Pin Assignments Pin No. Signal Name I/O * Header: XG4C-1634 (OMRON) Housing: XG5M-1635-N Slit Wire (OMRON) Recommended Wire: UL1007 AWG#26-28 OR Housing: XG4M-1630-T Flat Cable (OMRON) Recommended Wire: UL2651 AWG# V/+24V - Power Supply 2 GND - GND 3 +12V/+24V - Power Supply 4 GND - GND 5 TTL - TXD OUT No Connection 6 SG - Signal GND 7 TTL - RXD IN No Connection *. I/O (input/output) is the terminal as viewed from the Banknote Acceptor s backside. Function 8 cctalk TXD/RXD IN/OUT cctalk Communication Input/Output Signal Line 9 MDB - TXD OUT No Connection 10 MDB - RXD IN No Connection 11 MDB COM - No Connection 12 I/F 12V No Connection 13 PC - TXD OUT No Connection 14 I/F GND - No Connection 15 SW - IN IN No Connection 16 PC - RXD IN No Connection P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

22 CONNECTOR PIN ASSIGNMENTS (Continued 3) Table 13 lists the EBA-40 Photo-Coupler Interface Pin Assignments. Table 13 EBA-40 Photo-Coupler Interface Pin Assignments Pin No. Signal Name I/O * Header: XG4C-1634 (OMRON) Housing: XG5M-1635-N Slit Wire (OMRON) Recommended Wire: UL1007 AWG#26-28 OR Housing: XG4M-1630-T Flat Cable (OMRON) Recommended Wire: UL2651 AWG# V/+24V - Power Supply 2 GND - GND 3 +12V/+24V - Power Supply 4 GND - GND 5 TTL - TXD OUT No Connection 6 SG - No Connection 7 TTL - RXD IN No Connection 8 cctalk TXD/RXD IN/OUT No Connection 9 MDB - TXD OUT No Connection 10 MDB - RXD IN No Connection 11 MDB COM - No Connection *. I/O (input/output) is the terminal as viewed from the Banknote Acceptor s backside. Function 12 I/F 12V Photo-Coupler Communication Interface Power Supply 12V 13 PC - TXD OUT Photo-Coupler Communication Output Signal Line 14 I/F GND - Photo-Coupler Communication Interface GND 15 SW - IN IN No Connection 16 PC - RXD IN Photo-Coupler Communication Input Signal Line P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

23 CONNECTOR PIN ASSIGNMENTS (Continued 4) Table 14 lists the EBA-40 RS232C Interface Pin Assignments. Table 14 EBA-40 RS232C Interface Pin Assignments Header: XG4C-1634 (OMRON) Housing: XG5M-1635-N Slit Wire (OMRON) Recommended Wire: UL1007 AWG#26-28 OR Housing: XG4M-1630-T Flat Cable (OMRON) Recommended Wire: UL2651 AWG#28 Pin No. Signal Name I/O * Function 1 +12V/+24V - Power Supply 2 GND - GND 3 +12V/+24V - Power Supply 4 GND - GND 5 TTL - TXD OUT No Connection 6 SG - No Connection 7 TTL - RXD IN No Connection 8 cctalk TXD/RXD IN/OUT No Connection 9 MDB - TXD OUT No Connection 10 MDB - RXD IN No Connection 11 MDB COM - No Connection 12 I/F 12V No Connection 13 PC - TXD OUT No Connection 14 I/F GND - No Connection 15 SW - IN IN No Connection 16 PC - RXD IN No Connection *. I/O (input/output) is the terminal as viewed from the Banknote Acceptor s backside. Table 15 lists the EBA-40 CN13 RS232C Connector Pin Assignments. Table 15 EBA-40 CN13 RS232C Connector Pin Assignments Header: (MOLEX) Housing: (MOLEX) Contact: Recommended Wire: UL1007 AWG#22-28 Pin No. Signal Name I/O Function 1 RS232C - TXD OUT RS232C Communication Output Signal Line 2 RS232C - RXD IN RS232C Communication Input Signal Line 3 SG - Signal GND P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

24 CONNECTOR PIN ASSIGNMENTS (Continued 5) Table 16 lists the EBA-40 USB Interface Pin Assignments. Table 16 EBA-40 USB Interface Pin Assignments Pin No. Signal Name I/O * Header: XG4C-1634 (OMRON) Housing: XG5M-1635-N Slit Wire (OMRON) Recommended Wire: UL1007 AWG#26-28 OR Housing: XG4M-1630-T Flat Cable (OMRON) Recommended Wire: UL2651 AWG# V/+24V - Power Supply 2 GND - GND 3 +12V/+24V - Power Supply 4 GND - GND 5 TTL - TXD OUT No Connection 6 SG - No Connection 7 TTL - RXD IN No Connection 8 cctalk TXD/RXD IN/OUT No Connection 9 MDB - TXD OUT No Connection 10 MDB - RXD IN No Connection 11 MDB COM - No Connection 12 I/F 12V No Connection 13 PC - TXD OUT No Connection 14 I/F GND - No Connection 15 SW - IN IN No Connection 16 PC - RXD IN No Connection *. I/O (input/output) is the terminal as viewed from the Banknote Acceptor s backside. Function P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

25 CONNECTOR PIN ASSIGNMENTS (Continued 6) Table 17 lists the EBA-40 CN3 mini-b Connector Pin Assignments. Table 17 EBA-40 CN3 mini-b Connector Pin Assignments Header: MNC20-5K5P10 [USB mini-b Type] (ACON) Housing: USB mini-a Type Pin No. Signal Name I/O Function 1 Vbus - USB Communication Vbus Signal Line 2 D- - USB Communication Input/Output Signal Line 3 D+ IN/OUT USB Communication Input/Output Signal Line 4 - IN/OUT No Connection 5 USB GND - USB Communication GND Table 18 lists the EBA-40 CN2 Bezel Connector Pin Assignments. Table 18 EBA-40 CN2 Bezel Connector Pin Assignments Header: S7B-ZR-3.4 (JST) Housing: ZHR-7 (JST) Contact: SZH-002T-P0.5 (MOLEX) Recommended Wire: UL1061 AWG#26-28 Pin No. Signal Name I/O Function 1 +12V - Power Suppl 2 GND - GND 3 BZLED_1 - LED Drive Line (Cathode) 4 BZLED_2 - LED Drive Line (Cathode) 5 BZLED_3 - LED Drive Line (Cathode) 6 BZLED_4 - LED Drive Line (Cathode) 7 BZLED_5 - LED Drive Line (Cathode) P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

26 5 PREVENTIVE MAINTENANCE Retrieving Banknotes To retrieve Cash Box deposited Banknotes, perform the following steps: 1. Unlock the Stacker Box lock using the supplied Coin Key (See Figure 14 a). 2. Pull the Stacker Box out of the Frame Housing (See Figure 14 b) and retrieve the Banknotes. a 4. Remove any jammed Banknote found there (See Figure 16 b). a b b Figure 16 Clearing a Stacker Box Banknote Jam NOTE: If a Banknote jam occurs when the Centering Mechanism is closed, the cover will not open. To un-jam the Unit, rotate the Centering Guide Shaft out of the way by using a Hex Nut Driver, and then open the Top Cover and remove the jam. Figure 14 Retrieving Banknotes Clearing a Banknote Jam To retrieve a jammed Banknote located inside the Banknote Acceptor, proceed as follows: 1. Pull the Tabs (See Figure 15 a) located on the both sides of the Acceptor Assembly to open the Unit s Front Cover (See Figure 15 b). 2. Remove the jammed Banknote (See Figure 15 c). c a b Cleaning Procedure To clean the EBA-40 Validation Section, gently rub the Sensors and Rollers clean using a dry, soft, lint-free, Micro-fiber Cloth ONLY. Do not use any Alcohol, solvents, Citrus based products or scouring agents that may cause damage to the Validation Section Sensors and/or Rollers. SENSOR AND ROLLER CLEANING PROCEDURE To clean the EBA-40 Unit s Sensors and Rollers, proceed as follows: 1. Turn the EBA-40 Unit and the Host Machine s Power Supply s. 2. Open the EBA-40 Units Front and Rear Guide. 3. Clean the appropriate path and Lens of each Sensor. Caution: Do not use Alcohol, thinner or Citrus based products for cleaning any Banknote transport Sensors or surfaces. The lenses can become clouded by chemical evaporation residue that may cause acceptance errors. Figure 15 Clearing an Entrance Banknote Jam 3. If the Banknote jam location is still not evident, unlock and pull the Stacker Box out of the Frame Unit (See Figure 16 a). P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

27 Lens Roller Belt Before Cleaning After Cleaning NOTE: Calibration is recommended after cleaning. SENSOR AND ROLLER LOCATIONS Figure 18 illustrates the various EBA-40 Unit s sensor cleaning locations. Table 19 lists the EBA-40 sensor type cleaning methods. Lint-free Cloth Cotton Swab Air Jet Figure 17 Sensor Cleaning a b e Note: Clean the Anti-pullback System with Compressed Air. f c h d c Anti-Pullback System b e g g a h Note: Clean Rollers using a damp, lint-free, Micro-fiber Cloth. Table 19 EBA-40 Sensor Type Cleaning Methods Sym. Sensor/Roller Type Sym. Sensor/Roller Type Cleaning Method a Entrance Sensor e Barcode Sensor (Option) * Wipe clean using a b Centering Guide Timing Sensor f Magnetic Sensor soft lint-free cloth or c Validation Sensor g Anti-Pullback Exit Sensor blow clean using compressed air. d Anti-Pullback Entrance Sensor h Exit Sensor *. Either the Upper or Lower Barcode Sensor is required. Figure 18 EBA-40 Sensor and Roller Cleaning Locations P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

28 6 STANDARD INTERFACE CIRCUIT SCHEMATICS Figure 19 illustrates the EBA-40 TTL Interface Schematic Diagram. EBA SIDE CONTROLLER SIDE Figure 19 EBA-40 TTL Interface Schematic Diagram Figure 20 illustrates the EBA-40 MDB Interface Schematic Diagram. EBA SIDE CONTROLLER SIDE Figure 20 EBA-40 MDB Interface Schematic Diagram P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

29 STANDARD INTERFACE CIRCUIT SCHEMATICS (Continued 1) Figure 21 illustrates the EBA-40 cctalk Interface Schematic Diagram. EBA SIDE CONTROLLER SIDE Figure 21 EBA-40 cctalk Interface Schematic Diagram Figure 22 illustrates the EBA-40 Photo-Coupler Interface Schematic Diagram. EBA SIDE CONTROLLER SIDE Figure 22 EBA-40 Photo-Coupler Interface Schematic Diagram P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

30 STANDARD INTERFACE CIRCUIT SCHEMATICS (Continued 2) Figure 23 illustrates the EBA-40 RS232C Interface Schematic Diagram. EBA SIDE CONTROLLER SIDE Figure 23 EBA-40 RS232C Interface Schematic Diagram Figure 24 illustrates the EBA-40 USB Interface Schematic Diagram.. EBA SIDE CONTROLLER SIDE Figure 24 EBA-40 USB Interface Schematic Diagram P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

31 STANDARD INTERFACE CIRCUIT SCHEMATICS (Continued 3) Figure 25 illustrates the EBA-40 Bezel LED Interface Schematic Diagram. EBA SIDE CONTROLLER SIDE Figure 25 EBA-40 Bezel LED Interface Schematic Diagram P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

32 7 OPERATIONAL FLOWCHART Figure 26 depicts Part One of a typical EBA-40 Initialization Banknote acceptance flow process. a) Apply Power to the Unit. b) Initializing C) Return from Stacking Flow (See Figure 28) c) Stand-by d) Enable Acceptance? e) External LED Display shows No Accept Pattern f) External LED Display shows Enable Accept Pattern g) Inserted the Banknote? h) Intake the Banknote i) Centering the Banknote j) Start Transporting the Banknote k) Sampling the Banknote Data l) Stop Transporting the Banknote A) To Validation Flow (See Figure 27) Figure 26 EBA-40 Operational Flowchart (Initializing) P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

33 Operational Flowchart (Continued 1) Figure 27 depicts Part Two of a typical EBA-40 Validation Banknote acceptance flow process. A) From Initialize Flow (See Figure 26) a) Is the Banknote Authentic? b) Is the Banknote acceptable? c) Denomination Signal Output? d) Has STACK Command been received? D) To f function on this chart e) Return the Banknote f) Transporting the Banknote g) Is the Banknote transported to Stacker? h) Retried Acceptance Operation three times? i) VEND Signal Output? D) To f function on this chart B) To Stacking Flow (See Figure 28) j) Stop operation (Abnormal Signal Output)(*1) *1). When an abnormal signal is received, remove and reapply Power to the EBA-40 Unit after resolving the problem, or send a RESET Command from the Host Machine. Figure 27 EBA-40 Operational Flowchart (Validation) Figure 28 depicts Part Three of a typical EBA-40 Stacking Banknote acceptance flow process. B) From Validation Flow (See Figure 27) a) Stack the Banknote b) Is the Cash Box full? C) To Initializing flow (See Figure 26) c) Stop operation (Stacker Full Signal Output)(*2) *2). When a Cash Box Full Signal is received, retrieve the Banknotes from the Cash Box and re-seat the Cash Box back into the Unit. The EBA-40 Unit will automatically perform its re-initialization movement operation. Figure 28 EBA-40 Operational Flowchart (Stacking) P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

34 8 TROUBLESHOOTING EBA Series Banknote Acceptor (EBA-40) Integration Guide This section provides troubleshooting instructions for the EBA-40 Banknote Acceptor Units, including the following information: Introduction Troubleshooting Overview Fault Table Listings LED Indication Conditions Introduction Most Banknote Acceptor failures result from minor causes. Before replacing any parts, be sure that all assembly and circuit board connectors are properly fitted, with their harnesses properly connected. Poor performance by the EBA-40 Banknote Acceptor is often caused when dust or foreign objects adhere to the sensors or transport belt. Clean the Banknote insertion section first, then carefully observe the operating state of the Acceptor when re-initializing power. This observation is important Symptoms/Error Messages Banknote Acceptor is not working (does not accept any Banknotes) Banknote jams occur often Possible Fault Causes No external Power is applied to the Banknote Acceptor (+12/24V DC & GND) Wrong or inappropriate connections Corrupted Software. CPU Board failure. A pressure Roller is dirty or damaged. A pressure Roller Spring is loose or missing. A foreign object is lodged in the Transport path and/or inside the Cash Box. The Acceptor Unit is not properly seated all the way into the Frame (the Acceptor Unit s Latch Release Levers are not locked onto the Frame). Banknote is wider than 85 mm or narrower than 62mm (60mm without the Stacker) (out of the EBA Banknote width specifications). in locating any causes of failure and the possible fault location. Perform all repairs by referring to Calibration and Testing in Section 6 of the EBA-40 Service Manual, and the Disassembly/Reassembly instructions in Section 4 of the EBA-40 Service Manual. Troubleshooting Overview This product allows the operator to perform fault diagnosis by checking various Fault Table Listings against the symptoms. Survey the cause(s) of any failure occurrences during the process. After determining the cause of the failure, execute the Performance Test, and then repair the unit replacing any appropriate parts deemed necessary. Fault Table Listings Table 20 lists the various possible EBA-40 Unit fault conditions that can occur and the necessary actions required to correct them. Table 20 General Fault Conditions Corrective Action Required Verify that the Power Supply +12/24V DC and Ground Cables are connected to their appropriate Pins on the main connector. NOTE: The small LED to the left of the DS1 DIP Switches indicates power available when lit. Verify that all Harness Connectors are properly seated. Check for any bent, missing or damaged Pins in the Connector Plugs and mating Receptacles. Re-download the correct Software. Conduct an Initial Operational Test. If the test result is Negative (NG), replace the CPU Board. Make sure to re-calibrate the Sensors after CPU Board is replaced. Clean all Pressure Rollers. Replace as necessary. Check all Pressure Roller Springs using a finger pressure test. Replace as necessary. Clean the Transport path and remove any foreign object discovered. Re-seat the Acceptor Unit back into the Frame so it is firmly seated all the way back into the Frame so the Acceptor Unit Release Lever Latches securely lock onto the Frame. Use only Banknotes widths having the correct EBA Unit s size specifications. P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

35 Symptoms/Error Messages Acceptance rates Upper Guide can not be opened All Banknotes being rejected Motor continues to run Can not enter the TEST mode Symptoms/Error Messages Can not start the EBA Calibration Tool for Maintenance.exe program by doubleclicking on its Icon Communication Error Adjustment Error Table 20 General Fault Conditions (Continued) Possible Fault Causes Dirt and/or stains on the Clean the Transport path. Refer to Preventive Maintenance on page 18. Rollers, Belts and Lenses. The Unit has been disassembled, and calibration adjustments have not Calibrate the Sensors after reassembling the EBA Unit. occurred following a reassembly. The wrong Software version Make sure that the programmed Software is the latest version, and it or an older Software version supports the Currency values and specific Country allowing acceptance. is being used. Software not designed to accept current Banknotes Centering Guides are not at their Home position. Check the particular specifications for the required Banknote Type Acceptance, and make sure the Banknotes will be accepted by the Software loaded (e.g., check denomination/issuing year). Turn the Power and ON again. This action should tell the Host Machine to send a Reset Command to re-initialize the Unit. If power cannot be applied, use a Hexagonal Nut Driver to open the Upper Guide, and manually reset the Guide. Incorrect software Download the correct Software for Currency being accepted. (different Currency type). Banknotes are not being Make sure the Banknote values required are included in the Software accepted by the Software. Specifications (e.g., denominations/issuing year). Incorrect DIP Switch settings. Enable all denominations by setting all DIP Switches to. Banknote acceptance is being inhibited by a Host Controller Enable Banknote acceptance for the required Host Command. command. Validation Sensor failure. Change the CPU Board and Sensor Board. Unit was disassembled and calibration did not occur Calibrate all EBA Sensors following reassembly. following reassembly. Upper Guide is open. Firmly close the Upper Guide. A foreign object or a jammed Open the Upper Guide, remove the foreign object or jammed Banknote, and Banknote is stuck in the close the Cover. Transport path. Motor Driver failure. Conduct a Forward/Reverse Motor Rotation Test. Incorrect DIP Switch settings. Set the DS1 DIP Switch No. 8 to ON, and reapply power to the EBA Unit. See DIP Switch Configurations on page 10 regarding the DIP Switch Test, Dip Switch failure. and conduct a DIP Switch TEST to check if the specific DIP Switch Block contains a failure. CPU Board failure. Exchange the CPU Circuit Board with a known good Circuit Board. Table 21 Adjustment Fault Conditions Possible Fault Causes PC Operating System (OS) is not compatible. The Program Files are corrupted. Wrong or inappropriate connections EBA Switch settings are incorrect. DIP Switch failure. CPU Board failure. Incorrect Reference Paper type. Validation Sensor failure. Corrective Action Required Corrective Action Required The current Adjustment program only supports the Windows 2000/XP/ Windows 7 Operating System. Request the correct programs from JCM. Check the PC Harness connections and the related EBA Interface Connectors for damage. Check for any bent, missing or damaged Pins in the Connector Plug and/or Receptacle. Set the DS1 DIP Switch No. 8 to ON, and reapply power to the EBA Unit. See DIP Switch Configurations on page 10 regarding DIP Switch settings and conduct a DIP Switch Test. Exchange the CPU Circuit Board with a known good Circuit Board. Follow the instructions provided in the EBA Calibration Tool for Maintenance.exe Program and use the correct recommended Reference Paper. Change the CPU Board and Sensor Board. P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

36 Symptoms/Error Messages Cannot communicate with the Host Machine The External LED Display indicates various combinations of solid or alternating Color light flashing conditions when any of the Standard Error and Reject Codes listed in Table 23 through Table 25 occur. Identify the cause and solution for an indicated error by comparing it against each listing in Table Table 22 Communication Fault Conditions Possible Fault Causes Corrective Action Required DIP Switch settings are Set all DIP Switches to. incorrect. Connectors are disconnected Firmly re-seat all of the Communication Connectors. or loosely connected. Damaged Connector Pins. CPU Board is corrupted. Incorrect Interface. LED Indication Conditions LED Sequence LED Color State Error Check for any bent, missing or damaged Pins in the Connector Plugs and mating Receptacles. Exchange the CPU Circuit Board with a known good Circuit Board. Verify that the correct interface between the Host Machine and the Banknote Acceptor is being used. Table 23 LED Flash Error Codes 23. Ensure that the relative Assemblies are properly connected and/or harnessed, and all of the Unit s sensors are clean before proceeding to troubleshoot the error condition. LED FLASH ERROR CODE CONDITIONS Table 23 lists the various LED Flash Error Code causes & solutions for Banknotes Causes and Solutions Red (1) Red (2) Red (3) Red (4) Red (5) Red (6) Red (7) Lit Lit Lit Lit Lit Lit Lit External Flash ROM Boot Program ROM Check Error External Flash ROM Boot I/F Area ROM Check Error External Flash ROM Main Program ROM Check Error CPU Internal RAM Check Error External SD-RAM Error EEPROM Error Downloading File Error Magnetic Sensor Setting Abnormal The Boot Program that is supposed to run after Power is supplied is not correctly written in ROM, or it cannot be read. [Solution] Check that the following part is properly assembled and/or Harness connected. [Relative Parts] CPU Circuit Board. The Boot Interface Area was not written correctly or cannot be read. [Solution] Re-download the Program. If the error is not resolved, check that the following part is assembled and/or Harness connected. [Relative Parts] CPU Circuit Board. The Main Operating Program is not written into the ROM correctly, or cannot be read. [Solution] Re-download the Program. If the error is not resolved, check that the following part is properly assembled and/or Harness connected. [Relative Parts] CPU Circuit Board. RAM reading or writing was not properly performed. [Solution] Check that the following part is properly assembled and/or Harness connected. [Relative Parts] CPU Circuit Board. External SD-RAM reading or writing was not properly performed. [Solution] Check that the following part is properly assembled and/or Harness connected. [Relative Parts] CPU Circuit Board. EEPROM reading, writing and/or saving was not properly performed. [Solution] Perform the Sensor Calibration procedure. If the error is not resolved, check that the following part is properly assembled and/or Harness connected. [Relative Parts] CPU Circuit Board. Downloading files does not proceed. [Solution] Select a file supported by the EBA Unit. An abnormal Magnetic Sensor setting is detected. [Solution] Check that the following part is properly assembled and/or Harness connected. Clean the following Sensor. [Relative Parts] Magnetic Sensor. P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

37 Table 23 LED Flash Error Codes (Continued) LED Sequence LED Color State Error Causes and Solutions Red (8) Red (1) Red (2) Red (3) Red (4) Red (5) Red (6) Red (7) Red (8) Red (9) Red (10) Lit I2C Access Error Cash Box Full Pusher Mechanism Home Position Error Banknote Jam (Cash Box) Banknote Jam (Transport Unit) Feed Motor Speed Error Feed Motor Lock-Up Stacker Motor Lock-Up While communicating with each device on the CPU Board, Sensors detect an abnormal operating condition. [Solution] Check that the following part is properly assembled and/or Harness connected. Clean the following part. [Relative Parts] Stacker. Sensors detected that the Cash Box is full. [Solution] Remove Banknotes from the Cash Box. Check that the following parts are properly assembled and/or Harness connected. Clean or adjust the following parts and Sensors. [Relative Parts] Pusher Mechanism, Stacker Motor, Stacker Home Sensor, Stacker Motor Encoder. When stacking Banknotes, the Pusher Mechanism is not returning to the Home position. [Solution] Check that the following parts are properly assembled and/or Harness connected. Clean or adjust the following parts and Sensors. [Relative Parts] Pusher Mechanism, Stack Motor, Stack Home Sensor, Stack Motor Encoder. When transporting a Banknote in the Cash Box, the Sensors are not detecting a Banknote present condition when the time interval is too long, or the pulse number is greater than specified value for the function. [Solution] Remove Banknotes from the Cash Box. Check that the following parts are properly assembled and/or Harness connected. Clean or adjust the following parts and Sensors. [Relative Parts] Exit Sensor, Pusher Mechanism, Stack Motor, Stack Home Sensor, Stack Motor Encoder. When transporting or returning a Banknote in the Transport Unit, the Sensors did not detect a Banknote present condition when the time interval was too long, or the pulse number is greater than specified value for the function. [Solution] Check that the following parts are properly assembled and/or Harness connected. Clean or adjust the following parts and Sensors. [Relative Parts] Entrance Sensor, Centering Timing Sensor, Validation Sensor, PB Entrance Sensor, Exit Sensor, Feed Motor, Feed Motor Encoder. While Initializing, no pulse inputs exist greater than the specified value. [Solution] Remove Banknotes from the EBA Unit. Check that the following parts are properly assembled and/or Harness connected. Clean or adjust the following parts and Sensors. [Relative Parts] Feed Motor, Feed Motor Encoder. While operating the Feed Motor, no pulse inputs occurred greater than the specified value. [Solution] Check that the following parts are properly assembled and/or Harness connected. Clean or adjust the following parts and Sensors. [Relative Parts] Feed Motor, Feed Motor Encoder While operating the Stacker Motor, no pulse inputs occurred greater than the specified value. [Solution] Check that the following parts are properly assembled and/or Harness connected. Clean or adjust the following parts and Sensors. [Relative Parts] Stacker Motor, Stacker Encoder. Reserved Contact your local JCM Representative if this error occurs. The Anti-Pullback (PB) Unit has not performed correctly. [Solution] Check that the following parts are properly assembled and/or Harness PB Unit Error connected. [Relative Parts] PB Unit, PB Home Position Sensor. The Cash Box has been removed. [Solution] Firmly re-seat the Cash Box. Check that the following part is properly assembled and/or Harness connected. Cash Box Removal Clean or adjust the following Sensor. [Relative Parts] Box Sensor. P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

38 Table 23 LED Flash Error Codes (Continued) LED Sequence LED Color State Error Causes and Solutions Red (11) Red (12) Red (13) Red (14) Red (15) Reserved Contact your local JCM Representative if this error occurs. Fraud Detection Centering Mechanism Abnormal Box Key Unlocked Stacker Removal Sensors detect Banknotes occurring with abnormal timing. [Solution] Check that the following parts are properly assembled and/or Harness connected. Clean or adjust the following parts and Sensors. [Relative Parts] Entrance Sensor, Centering Timing Sensor, Validation Sensor, PB Entrance Sensor, PB Exit Sensor, Exit Sensor, Feed Motor and Feed Motor Encoder. The Centering Guide has not moved. [Solution] Check that the following parts are properly assembled and/or Harness connected. Clean or adjust the following parts and Sensors. [Relative Parts] Centering Guide, Centering Motor, Centering Guide Home Sensor. The Box Key has been unlocked, [Solution] Lock the Box Key, Check that the following part is properly assembled and/or Harness connected. Clean the following Sensor. [Relative Parts] Box Key Sensor. The Stacker has been removed from the EBA Unit. [Solution] Check that the following part is properly assembled and/or Harness connected. Clean or adjust the following part. [Relative Parts] Stacker. LED FLASH REJECT CODE CONDITIONS; BANKNOTES Table 24 lists the various LED Flash Reject Code causes & solutions for Banknotes. Table 24 LED Flash Reject Codes For Banknotes LED Color State LED Sequence Error Causes and Solutions (1) (2) (3) (4) (5) (6) Skewed Insertion Error Abnormal Magnetic Detection Remaining Banknotes Returned Magnification Abnormal Banknote Transportation Abnormal Denomination Error The Banknote has been inserted in an incorrect/crooked direction. [Solution] Insert a Banknote in the proper direction. If the error is not resolved, insert a different Banknote. The Magnetic Sensor detected an abnormal Banknote Type. [Solution] Check the Banknote s condition. Refer to Banknote Fitness Requirements on page 4 for the required Banknote conditions. [Relative Parts] Magnetic Sensor. While Initializing, a Banknote remaining in the EBA Unit s Validation path has been returned. When adjusting Banknote data, Sensors detected an abnormal Banknote magnification condition. [Solution] Check that the Banknote is not damaged nor exhibiting unfit conditions. Refer to Banknote Fitness Requirements on page 4 for unacceptable Banknote types. [Relative Parts] Validation Sensor. Sensors detected Banknotes remain in the validation path, or none existed during an abnormal timing interval. [Solution] Check that the following parts are properly assembled and/or Harness connected. Clean or adjust the following parts and Sensors. [Relative Parts] Entrance Sensor, Centering Guide Sensor, Validation Sensor, PB Entrance Sensor, PB Exit Sensor, Exit Sensor. The Validation Sensor detected an abnormal Banknote Type. [Solution] Check that the Banknote is not damaged nor exhibiting unfit conditions. Refer to Banknote Fitness Requirements on page 4 for unacceptable Banknote types. [Relative Parts] Validation Sensor. P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

39 Table 24 LED Flash Reject Codes For Banknotes (Continued) LED Color State LED Sequence Error Causes and Solutions (7) (8) (9) (10) (11) (12) (13) Pattern Error Photo Level Error Inhibit Setting Abnormal Return Command Received Reserved Fraud Detection Banknote Length Abnormal The Validation Sensor detected an abnormal Banknote Type. [Solution] Check that the Banknote is not damaged nor exhibiting unfit conditions. Refer to Banknote Fitness Requirements on page 4 for unacceptable Banknote types. [Relative Parts] Validation Sensor. While transporting a Banknote, transparent tape was detected. [Solution] Check that the Banknote is not damaged nor exhibiting unfit conditions. Refer to Banknote Fitness Requirements on page 4 for unacceptable Banknote types. [Relative Parts] Validation Sensor. The Banknote Accept/Inhibit Setting was made by a Command from the Host Machine. [Solution] Check that the Commands from the Host Machine are correct, and change its setting to be acceptable for use with the Unit. DIP Switch settings are incorrect. [Solution] Check that the DIP Switch settings are properly set. A Banknote has been returned via a Return Command from the Host Machine. Contact your local JCM Representative if this error occurs. Sensors detected an incorrect set specification value. [Solution] Check the EBA Unit s conditions. Check that the Banknote is not damaged nor exhibiting unfit conditions. Refer to Banknote Fitness Requirements on page 4 for unacceptable Banknote types. The Validation Sensors calculated a Banknote length longer or shorter than the specified value. [Solution] Check that the Banknote is not damaged nor exhibiting unfit conditions. Refer to Banknote Fitness Requirements on page 4 for unacceptable Banknote types. [Relative Parts] Validation Sensor. The Validation Sensors calculated that the 2-Color Banknote margin was greater than the specified value. [Solution] Check that the Banknote is not damaged nor exhibiting unfit conditions. Refer to Banknote Fitness Requirements on page 4 for unacceptable Banknote types. [Relative Parts] Validation Sensor. The Banknote has been validated as a Counterfeit Banknote. [Solution] Check that the Banknote is not damaged nor exhibiting unfit conditions. Refer to Banknote Fitness Requirements on page 4 for unacceptable Banknote types. The Validation Sensors calculated a 3-Color comparison that was greater than the specified value. [Solution] Check that the Banknote is not damaged nor exhibiting unfit conditions. Refer to Banknote Fitness Requirements on page 4 for unacceptable Banknote types. [Relative Parts] Validation Sensor. (14) (15) (16) 2-Color Margin Abnormal Counterfeiting Banknote Action 3-Color Comparison Abnormal LED REJECT ERROR CODE CONDITIONS; BARCODE COUPONS Table 25 lists the various LED Flash Reject Code causes & solutions for Barcode Coupons Table 25 LED Flash Reject Error Codes For Barcode Coupons LED State LED Sequence (1) (2) Error Unconfigured Barcode Coupon Format Error Causes and Solutions Barcode Coupon information is not set yet. [Solution] Check the Barcode Coupon s specifications and set correct information.. The format does not meet the Barcode Coupon s specification. [Solution] Check that a proper Barcode Coupon is used, and the Ticket is not damaged or exhibiting unfit conditions (as shown on page 4 ) Check that the following part is properly assembled and/or Harness connected. Clean or adjust the following Sensor. [Relative Parts] Barcode Sensor. P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

40 Table 25 LED Flash Reject Error Codes For Barcode Coupons (Continued) LED State LED Sequence Error Causes and Solutions (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) Number Of Characters is less or more than its Settings Start Bit Detection Error Stop Bit Detection Error Barcode Coupon Type Error Magnification Abnormal Doubled Insertion Error Reserved Reserved Upside-Down Insertion Reserved Barcode Coupon Length Abnormal Abnormal Barcode Coupon The number of Barcode Coupon s characters does not match its settings. [Solution] Check that a proper Barcode Coupon is used, and the Ticket is not damaged or exhibiting unfit conditions (as shown on page 4 ). Check that the following part is properly assembled and/or Harness connected. Clean or adjust the following Sensor. [Relative Parts] Barcode Sensor. A start bit of a Barcode Coupon cannot be detected. [Solution] Check that a proper Barcode Coupon is used, and the Ticket is not damaged or exhibiting unfit conditions (as shown on page 4 ). Check that the following part is properly assembled and/or Harness connected. Clean or adjust the following Sensor. [Relative Parts] Barcode Sensor. A stop bit of a Barcode Coupon cannot be detected. [Solution] Check that a proper Barcode Coupon is used, and the Ticket is not damaged or exhibiting unfit conditions (as shown on page 4 ). Check that the following part is properly assembled and/or Harness connected. Clean or adjust the following Sensor. [Relative Parts] Barcode Sensor. A Barcode Coupon Type does not match its settings. [Solution] Check that a proper Barcode Coupon is used, and the Ticket is not damaged or exhibiting unfit conditions (as shown on page 4 ). When adjusting Barcode Coupon data, Sensors detected an abnormal Barcode Coupon magnification condition. [Solution] Check that a proper Barcode Coupon is used, and the Ticket is not damaged or exhibiting unfit conditions (as shown on page 4 ). Check that the following part is properly assembled and/or Harness connected. Clean or adjust the following Sensor. [Relative Parts] Barcode Sensor. Multiple accumulated Barcode Coupons were inserted simultaneously. [Solution] Check that multiple Barcode Coupons are not piled before inserting it. Contact your local JCM Representative if this error occurs. Contact your local JCM Representative if this error occurs. A Barcode Coupon is inserted upside-down. [Solution] Insert a Barcode Coupon in the proper direction. Contact your local JCM Representative if this error occurs. The Barcode Sensor calculated a Banknote length longer or shorter than the specified value. [Solution] Check that a proper Barcode Coupon is used, and the Ticket is not damaged or exhibiting unfit conditions (as shown on page 4 ).Check that the following part is properly assembled and/or Harness connected. Clean or adjust the following Sensor. [Relative Parts] Barcode Sensor. A Barcode Coupon inhibited by the Settings is inserted. [Solution] Check that a proper Barcode Coupon is used, and the Ticket is not damaged or exhibiting unfit conditions (as shown on page 4 ). Check that the following part is properly assembled and/or Harness connected. Clean or adjust the following Sensor. [Relative Parts] Barcode Sensor. P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

41 9 UNIT DIMENSIONS EBA Series Banknote Acceptor (EBA-40) Integration Guide ENTIRE UNIT OUTSIDE DIMENSIONS Figure 29 illustrates the EBA-40 Unit s outside dimensions with the SD3 Stacker. Figure 29 EBA-40 Banknote Acceptor s Outside Dimensions NOTE: All dimensions in millimeters HEAD ASSEMBLY OUTSIDE DIMENSIONS Figure 30 illustrates the EBA-40 Head Assembly s outside dimensions (without the SD3 Stacker). Figure 30 EBA-40 Banknote Acceptor s Outside Dimensions NOTE: All dimensions in millimeters P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

42 10 TECHNICAL CONTACT INFORMATION To obtain further technical information regarding the EBA-40 device, please contact the nearest location listed below: AMERICAS JCM American Phone: Fax: Pilot Road, Las Vegas, NV EUROPE, AFRICA, RUSSIA & MIDDLE EAST JCM Europe GmbH Phone: Fax: Muendelheimer Weg 60 D Duesseldorf Germany UK & IRELAND JCM Europe (UK Office) Phone: +44 (0) Fax: +44 (0) Unit B, Third Avenue Denbigh West Business Park Bletchley, Milton Keynes, Buckinghamshire MK1 1DH, UK ASIA AND OCEANIA JCM Gold (HK) Ltd. Phone: Fax: Unit 1-7, 3/F., Favor Industrial Centre 2-6 Kin Hong Street, Kwai Chung, N.T. Hong Kong JAPAN CASH MACHINE CO., LTD. (HQ) Phone: Fax: , Nishiwaki, Hirano-ku, Osaka JAPAN All of these Websites are available via: P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

43 11 INDEX EBA Series Banknote Acceptor (EBA-40) Index B Banknote Acceptor general information describing a... 1 Banknote Jam clearing a Cleaning methods of, and equipment required for... 18, 19 C D Dimensions entire unit clearance illustrated drawing for EBA-40 photo of a... 1 Faults table listings of Flowchart Operational symbol language describing flow functions Installation steps required for... 8 E F I M Model Descriptions Product Number Specifications of... 2 Navigation within manual procedure for... 1 N P Pin Assignments Table Listing of Precautionary Symbols types of... 2 Primary Features EBA-40 EBA Product Series of... 4 Safety pictographs indicating 1 to 3 symbols inside boxed area... 1 Special Notes italic text highlights finger points to... 1 Steps sequential numbering of... 1 S Technical Contact Information location listing of Troubleshooting Instructions for T P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

44 THIS PAGE INTENTIONALLY LEFT BLANK P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

45 P/N R_Rev. A {EDP #229278} , JAPAN CASH MACHINE CO., LTD.

46 Issue #4103-IGE P/N R_Rev. A {EDP #229278} 2013, JAPAN CASH MACHINE CO., LTD.