ZETADYN 3BF (R-TBA05_08-GB)

Transcription

1 english ZETADYN 3-HY Frequency inverter for hydraulic elevators Brief Instructions Additional information to the operating instructions ZETADYN 3BF (R-TBA05_08-GB) and ZETADYN 3C (R-TBA08_03-GB)

2 Content 1 General notes Validity Structure of the operating instructions Exclusion of liability Safety instructions General description Application Mechanical installation General notes Dimensions Electrical installation Safety precautions Connection suggestion ZETADYN 3BF-HY Connection suggestion ZETADYN 3CA-HY Connection Impulse encoder (X-ENC9) Connection Analog input (X-CAN/X-AN) Terminal assignment X-IN Terminal assignment X-OUT Start-up Prerequisites for commissioning Switching on the frequency inverter Enter motor data Choose hydraulic aggregate Choose encoder Troubleshooting Wrong travel direction Error diagnosis Enclosure Technical data ZETADYN 3BF HY ZETADYN 3BF HY ZETADYN 3CA HY ZETADYN 3CA HY Type designation Article numbers Index /19

3 General notes 1 General notes 1.1 Validity These operating instructions apply to: Frequency inverter from the series:zetadyn 3-HY from software version Structure of the operating instructions This operating instruction is a brief instruction with additional informations. It is valid only in connection with the following operating instructions: R-TBA05_08 (ZETADYN 3BF) R-TBA08_03 (ZETADYN 3C) Please notice and follow the below described informations: Safety instructions Product overview mechanische Installation electrical installation Service & maintenance Transport Storage duration: Disposal & recycling Before installation and start-up, read this manual carefully to ensure correct use! 1.3 Exclusion of liability Concurrence between the contents of these operating instructions and the described hardware and software in the device has been examined. It is still possible that non-compliances exist; no guarantee is assumed for complete conformity. The contents of this manual are put through periodic reviews. Necessary modifications are incorporated into the next version. Ziehl-Abegg is not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modifications. 2 Safety instructions The Safety informations, described in chapter 2 of the operating instructions R-TBA05_08 or R- TBA08_03 has to be followed! 3 General description 3.1 Application The ZETADYN 3-HY is a field-orientated Frequency inverter for speed control of three-phase asynchronous motors in hydraulic lift systems. The inverter is equipped with a microprocessor control. The use of IGBT modules and the pulse width modulation with variable switching frequency enables low-noise operation of the motor. The user interface, interfaces and software adapted specially to lift technology enable easy installation and start-up of the machine. Information The frequency inverters ZETADYN 3BF-HY and ZETADYN 3C-HY are applicable with the following hydraulic aggregates: Aggregate Saturn ALPHA Company BUCHER HYDRAULICS Aggregate Orion ALPHA Company BUCHER HYDRAULICS 3/19

4 Mechanical installation 4 Mechanical installation 4.1 General notes The general information in chapter " Mechanical Installation" in the operating instructions R-TBA05_08 or R-TBA08_03 must be followed! 4.2 Dimensions Dimensions ZETADYN 3BF018-HY and ZETADYN 3BF025-HY Dimensions ZETADYN 3BF032-HY to ZETADYN 3BF050-HY Dimensions ZETADYN 3BF063-HY to ZETADYN 3BF105-HY 4/19

5 Mechanical installation Dimensions ZETADYN 3C018-HY to ZETADYN 3C040-HY Dimensions ZETADYN 3C050-HY to ZETADYN 3C080-HY Minimum distances ZETADYN 3BF-HY Minimum distances ZETADYN 3C-HY 5/19

6 Electrical installation 5 Electrical installation 5.1 Safety precautions The safety instructions described in chapter Electrical Installation of the operating instructions R-TBA05_08 or R-TBA08_03 must be followed! 5.2 Connection suggestion ZETADYN 3BF-HY 6/19

7 Electrical installation 5.3 Connection suggestion ZETADYN 3CA-HY 7/19

8 Start-up 5.4 Connection Impulse encoder (X-ENC9) The inkremental encoder has to be connected to X-ENC9. Encoder cables of different lengths are available for connecting the impulse encoder. Typ Article-Number Lenght GL03-ZA-ASM-BU m GL06-ZA-ASM-BU m GL10-ZA-ASM-BU m CAUTION! Caution! The pin assignment of the SUB-D socket X-ENC9 is not standardized. When using other encoder cables, make sure that these have the same specification (pin assignment X-ENC9 see R-TBA05_08 or R-TBA08_03). 5.5 Connection Analog input (X-CAN/X-AN) The connection of the analogue signal for nominal value presetting of the motor speed is made at X- CAN/X-AN. The nominal value presetting is made by 0-10 V signal. Information The maximum line length is 30 m. With a cable length of >30 m compliance with DIN EN (electromagnetic compatibility interference emission and DIN EN (electromagnetic compatibility interference immunity) can no longer be guaranteed. 5.6 Terminal assignment X-IN Implement configuration of the digital inputs in the Control system\config menu. Configuration Inputs I01 I02 I03 I04 I05 I06 I07 I08 28:BU_SATU HY_UP HY_DOWN Free* Free* Free* Free* Free* Free* 29:BU_ORIO INV_A1 HY_DOWN Free* Free* Free* Free* Free* Free* * The function of the inputs can be changed 5.7 Terminal assignment X-OUT Implement configuration of the digital outputs in the Control system\config menu. Configuration Outputs O11 - O14 O21 - O24 O31 -O34 O41 - O44 PWM 28:BU_SATU Fault MB_BrakeMotContact Fault* AUS* 29:BU_ORIO Fault MB_BrakeMotContact Fault* AUS* * The function of the outputs can be changed 6 Start-up 6.1 Prerequisites for commissioning The Safety informations, described in chapter 2 of the operating instructions R-TBA05_08 or R- TBA08_03 has to be followed! Information This commissioning assumes the factory settings for the digital inputs and outputs, encoder inputs and monitoring contacts have not been modified! 8/19

9 Start-up Requirements for error-free commissioning: Mains line is connected Motor is connected Brake chopper or Brake resistor are connected Controller and monitoring inputs are connected Encoder is connected 6.2 Switching on the frequency inverter When the mains voltage is applied, the frequency inverter switches on after a self test. The display shows thefoll owing: Ziehl-Abegg AG ZETADYN 3BF SN: /123 Phone Enter motor data The specifications for the motor must be entered one time before the first travel in the "Motor name plate" menu. The motor data are configured according to the information on the motor rating plate. Information In asynchronous motors, you must enter the nominal speed at the nominal load (e.g rpm)! When entering the synchronous speed (e.g rpm with a 4-pole motor), apply a travel command will result in an error message. Information When a Ziehl-Abegg motor is purchased in connection with a frequency inverter, the motor specifications are already pre-programmed. Always review the specifications before the first travel. LCD & Password Encoder & BC Installation MOT_TYP SM700 n 96 rpm MOT_TYP SM225 n 96 rpm f 18 Hz n 128 rpm f 18.0 Hz I 40.4 A f 24.0 Hz I 40.4 A U 340 V Confirmation of selection Confirmation of entry Confirmation of entry Confirmation of entry Confirmation of entry Select menu Motor name plate - Select parameter MOT_TYP - Enter type of motor - Select parameter n - Enter motor s rated speed - Select parameter f - Enter motor s rated frequency - Select parameter I - Enter motor s rated current I 15.6 A U 340 V P 7.1 kw U 360 V P 7.1 kw cos phi 1.00 P 8.0 kw cos phi 0.75 Typ Stern cos phi 1.00 TYP Stern LCD & Password Encoder & BC Installation Confirmation of entry Confirmation of entry Confirmation of entry Confirmation of entry zurück zu Menuwahl - Select parameter U - Enter motor s rated voltage - Select parameter P - Enter motor s rated power - Select parameter cos phi - Enter motor s power factor - Select parameter TYP - Enter motor s type of connection 9/19

10 Start-up Information If the changing of an parameter has effect to the values of the Motor-Modell, after the confirmation of the input the No-load current(i0), Rotor time constant (Tr) and the Stator resistor wil be displayed The Indication must be confirmed again with the button. I0 Tr Rs 3.7A 177ms 0.90 [OK] 6.4 Choose hydraulic aggregate Information The frequency inverters ZETADYN 3BF-HY and ZETADYN 3C-HY are applicable with the following hydraulic aggregates: Aggregate Saturn ALPHA Company BUCHER HYDRAULICS Aggregate Orion ALPHA Company BUCHER HYDRAULICS The used unit is selected in the Controlmenu. Control system -" CONFIG 28:BU_SATU -" 28:BU_SATU Configuration Aggregate Saturn ALPHA Control System: Parameter CONFIG=28:BU_SATU Control system -" CONFIG 29:BU_ORIO -" 29:BU_ORIO Configuration Aggregate Saturn ORION Control System: Parameter CONFIG=29:BU_ORIO 6.5 Choose encoder Information The parameters of the frequency inverters of the ZETADYN 3BF-HY and ZETADYN 3C-HY types are already set to the impulse encoder used by BUCHER HYDRAULICS. The entered data should be checked again during start-up. The technical specifications are input/checked in the Encoder & BCmenu. Encoder & BC -" ENC_TYP TTL-Imp. -" TTL-Imp. Encoder type Menu Encoder & BC: Parameter ENC_TYP=TTL-Imp. Encoder & BC -" ENC_INC 512 INC -" 512 Encoder resolution Menu Encoder & BC: Parameter ENC_INC=512 INC 6.6 Troubleshooting Wrong travel direction The control of the drive directions must be changed if the directions UP and DOWN are switched during a run. To do this, switch the connections at inputs I_01 (HY_UP) and I_02 (HY_DOWN). Never change the MO_DR parameter in the Control menu! This change would be reset when the ZETADYN 3 is switched back on! 10/19

11 Enclosure 6.7 Error diagnosis For error diagnosis and elimination the operating instructions R-TBA05_08 or R-TBA08_03 provide the chapter "Error diagnosis". In this chapter the possible errors and their elimination are described. 7 Enclosure 7.1 Technical data ZETADYN 3BF HY ZETADYN 3BF018-HY 3BF025-HY 3BF032-HY 3BF040-HY Electrical data Mains connection voltage [V] 3~ absolut Mains frequency [Hz] 50 / 60 (±1,5 Hz) Network form TT TN Typ. motor output (400V) [kw] 7,5 11,0 14,0 19,0 Duty cycle at rated current and clock [%] frequency 8 khz 60 Rated current for 35/60 % ED and clock frequency 8 khz fix* Rated current for 35/60 % duty cycle and clock frequency 12 khz fix* Rated current for 35/60 % duty cycle and clock frequency 16 khz fix* Max. operating current (for max. 3s) Power losses during standstill [W] Power loss in stand-by [W] Switching Freq. [khz] Motor frequency [Hz] max. 200 Terminal cross-section [mm 2 ] mains / motor 6,0 16,0 Min. cable cross-section [mm 2 ] 2,5 Brake-Chopper / Brake-Resistor 6,0 2,5 Ambient conditions Protection class IP20 Ambient conditions operation [ C] from 40 C power reduction of 1.66% / 1K temperature increase Relative humidity [%] 90 / condensation prohibited Installation height [m übernn] up to 2000 above 1000m power reduction of 1.0% / 100m Storage and shipping temperature [ C] Physical data Weight [kg] 7,2 10,8 Dimensions h x w x d [mm] 340 x 195 x x 245 x 185 * With a variable clock frequency (menu power section/m_pwm=auto) a power reduction does not take place. 11/19

12 Enclosure ZETADYN 3BF HY ZETADYN 3BF050-HY 3BF063-HY 3BF080-HY 3BF105-HY Electrical data Mains connection voltage [V] 3~ absolut Mains frequency [Hz] 50 / 60 (±1,5 Hz) Network form TT TN Typ. motor output (400V) [kw] 22,0 30,0 37,0 50,0 Duty cycle at rated current and clock [%] frequency 8 khz 60 Rated current for 60 % duty ratio and clock frequency 8 khz fix Rated current for 60 % duty ratio and clock frequency 12 khz fix* Rated current for 60 % duty ratio and clock frequency 16 khz fix* Max. operating current (for max. 3s) Power losses during standstill [W] 32 Power loss in stand-by [W] Switching Freq. [khz] Motor frequency [Hz] max. 200 Terminal cross-section mains / motor [mm 2 ] 35 inflexible 25 flexible with cable end sleeve Min. cable cross-section [mm 2 ] Brake-Chopper / Brake-Resistor 6,0 Ambient conditions Protection class IP20 Ambient conditions operation [ C] from 40 C power reduction of 1.66% / 1K temperature increase Relative humidity [%] 90 / condensation prohibited Installation height [m über NN] up to 2000 above 1000m power reduction of 1.0% / 100m Storage and shipping temperature [ C] Physical data TT [Nm] - 25 mm 2 =2,5 / 35 mm 2 =4,5 Weight [kg] 10,8 23,8 24,6 Dimensions h x w x d [mm] 340 x 245 x x 357 x 190 * With a variable clock frequency (menu power section/m_pwm=auto) a power reduction does not take place. 12/19

13 Enclosure ZETADYN 3CA HY ZETADYN 3CA018-HY 3CA025-HY 3CA032-HY 3CA040-HY Electrical data Mains connection voltage [V] 3~ absolut Mains frequency [Hz] 50 / 60 (±1,5 Hz) Typ. motor output (400V) [kw] 7, Duty cycle at rated current and clock [%] frequency 8 khz 60 Rated current for 35/60 % ED and clock frequency 8 khz fix* Rated current for 35/60 % duty cycle and clock frequency 12 khz fix* Rated current for 35/60 % duty cycle and clock frequency 16 khz fix* Max. operating current (for max. 3s) Power losses during standstill [W] Power loss in stand-by [W] Switching Freq. [khz] Motor frequency [Hz] max. 200 Terminal cross-section [mm 2 ] mains / motor 6,0 16,0 Min. cable cross-section [mm 2 ] Brake-Chopper / Brake-Resistor 2,5 6,0 Ambient conditions Protection class IP20 Ambient conditions operation [ C] from 40 C power reduction of 1.66% / 1K temperature increase Relative humidity [%] 90 / condensation prohibited Installation height [m übernn] up to 2000 above 1000m power reduction of 1.0% / 100m Storage and shipping temperature [ C] Physical data Weight [kg] 25,3 26,0 26,5 30,5 Dimensions h x w x d [mm] 614 x 361 x 197 * With a variable clock frequency (menu power section/m_pwm=auto) a power reduction does not take place. 13/19

14 Enclosure ZETADYN 3CA HY ZETADYN 3CA050-HY 3CA063-HY 3CA080-HY Electrical data Mains connection voltage [V] 3~ absolut Mains frequency [Hz] 50 / 60 (±1,5 Hz) Typ. motor output (400V) [kw] 22,0 30,0 37,0 Duty cycle at rated current and clock [%] frequency 8 khz 60 Rated current for 60 % duty ratio and clock frequency 8 khz fix Rated current for 60 % duty ratio and clock frequency 12 khz fix* Rated current for 60 % duty ratio and clock frequency 16 khz fix* Max. operating current (for max. 3s) Power losses during standstill [W] 32 Power loss in stand-by [W] Switching Freq. [khz] Motor frequency [Hz] max. 200 Terminal cross-section mains / motor [mm 2 ] 35 inflexible 25 flexible with cable end sleeve Min. cable cross-section [mm 2 ] Brake-Chopper / Brake-Resistor 6,0 Ambient conditions Protection class IP20 Ambient conditions operation [ C] from 40 C power reduction of 1.66% / 1K temperature increase Relative humidity [%] 90 / condensation prohibited Installation height [m über NN] up to 2000 above 1000m power reduction of 1.0% / 100m Storage and shipping temperature [ C] Physical data TT [Nm] 25 mm 2 =2,5 / 35 mm 2 =4,5 Weight [kg] 31,0 50,8 51,4 Dimensions h x w x d [mm] 614 x 483 x 263 * With a variable clock frequency (menu power section/m_pwm=auto) a power reduction does not take place. 14/19

15 Enclosure 7.2 Type designation ZETADYN 3 xx 0xx - 1 Series 3rd generation Structure BF Basis unit for synchronous and asynchronous motors not including line reactor, radio interference filter and motor contactors CA Complete unit for asynchronous motors Including power choke, filter and motor contactors and brake contactors (optional) CS Complete unit for synchronous motors Including power choke, filter and motor contactors and brake contactors (optional) Nominal current A A A A 018 (HY) 18 A A 025 (HY) 25 A A A A A 063 (HY) 63 A A 080 (HY) 80 A 105 (HY) 105 A A A Additional designation 1 Operating voltage 230 VAC MRL A with expansion module and integrated brake resistor MRL BI without expansion module, with integrated brake resistor MRL BE without expansion module, with external brake resistor HY for hydraulic elevators 15/19

16 Enclosure 7.3 Article numbers Type Article-No. Type Article-No. ZETADYN 3BF018-HY ZETADYN 3CA018-HY ZETADYN 3BF025-HY ZETADYN 3CA025-HY ZETADYN 3BF032-HY ZETADYN 3CA032-HY ZETADYN 3BF040-HY ZETADYN 3CA040-HY ZETADYN 3BF050-HY ZETADYN 3CA050-HY ZETADYN 3BF063-HY ZETADYN 3CA063-HY ZETADYN 3BF080-HY ZETADYN 3CA80-HY ZETADYN 3BF105-HY /19

17 7.4 Index Safety informations 3 A Analog input (X-CAN/X-AN) 8 Application 3 C commissioning 8 Connection suggestion ZE- TADYN 3BF-HY 6 Connection suggestion ZE- TADYN 3CA-HY 7 E Electrical Installation 6 error diagnosis 11 Exclusion of liability 3 I impulse encoder 10 Impulse encoder (X-ENC9) 8 M Mechanical Installation 4 Minimum distances 5 motor data 9 T Technical data 11 Troubleshooting 10 Type designation 2, 15 17/19

18 Index 18/19

19 by Ziehl-Abegg GB Subject to technical changes HOTLINE % Tel. +49 (0) Fax +49 (0) hotline.ra@ziehl-abegg.de Ziehl-Abegg AG Heinz-Ziehl-Straße D Künzelsau Germany Tel. +49 (0) Fax +49 (0) drives@ziehl-abegg.de