SensyCal FCU200, SensyCal FCU400 Universal Measuring Computer. Multifunctional Precise Compact. Data logger function and billing date recording

Transcription

1 Change from one to two columns Data Sheet 0/8-5.-EN Rev. G SensyCal FCU00, SensyCal FCU400 Universal Measuring Computer Multifunctional Precise Compact Data logger function and billing date recording Electrical isolation of inputs and outputs Up to 8 active current outputs Up to 8 current inputs with transmitter supply Up to voltage/current inputs without supply Pulse and frequency inputs Communication via M-Bus, MODBUS, and PROFIBUS (via converter) For liquids, steam, gases, and compressed air Quantity, volume, and energy counter Highly-precise differential temperature measurement (chemical processes, brine, and temperature monitoring) Mathematical linking and implementation of all input and output signals as well as calculation results on M-Bus, MODBUS, PROFIBUS (via converter) Universal use for field applications and control rooms PTB approval (calibrated), international approvals Calibrated measurements for flow, energy balancing, and accounting purposes

2 SensyCal FCU00, SensyCal FCU400 Universal Measuring Computer General description The FCU is a universal measurement computer that supports a whole host of process signal processing applications. It combines the very latest communication methods with many years of expertise in the field of measurement technology. All physical and electrical process variables, as well as device data, data logger data, and billing dates, can be displayed on a high-resolution, multi-line LCD display. The following device models are available: Type FCU00-W FCU400-S FCU400-G FCU00-T FCU400-P FCU400-IR Function Heat quantity, cold quantity computer for water and brine Steam, saturated steam computer (flow, heat) Gas flow computer, gas translator Current-pulse converter Signal combination, highly-precise ΔT measurement, totalizing, etc. Contactless temperature monitoring SensyCal FCU00-W Heat quantity computer Description The FCU00-W is a heat quantity computer for determining industrial thermal balances. It is used for calculating heat, cold, and flow quantities in liquids, within district heating supplies, and for calibrated measurement for accounting purposes. Reliable microelectronics, developed in line with standards DIN EN ISO and OIML75. The heat quantity computer can be used in conjunction with all standard flowmeters that provide a pulse signal (including a NAMUR-compliant one), frequency signal, or ma signal, such as orifices, ultrasound flowmeters, swirl flowmeters, or vortex flowmeters. Connecting Pt00 temperature sensors in a four-wire circuit enables precise temperature measurement. Microprocessor technology and the integrated data logger allow for reliable, traceable acquisition of operating values. Operating principle The heat quantity is calculated from the volume or mass flow and the temperatures of hot water T w and cold water T k at a given pressure level, using the formulae below. q q T,p m v P q h V m t 0 q v dt E V w T,p h T,p w k T,p h T,p h T,p Element in formula E V P q v q m ρ h w h k T w T k p w w k k k Description Heat energy Volume Power Volume flow Mass flow Current operating density Enthalpy in heat flow Enthalpy in cold flow Hot water temperature Cold water temperature Pressure Temperatures T w and T k are measured using Pt00 resistance thermometers. 0/8-5.-EN FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal)

3 Calibrated measurement for accounting purposes All devices in the circuit must be approved by the German national metrology institute PTB to meet the requirements of calibrated measurement for accounting purposes. Calculator: FCU00-W Flow totalizer: Swirl flowmeter, ultrasound flowmeter, electromagnetic flowmeter, Woltmann counter, orifice Temperature sensors: Pt00, paired Before the measurement process begins, acceptance by the relevant board of weights and measures is carried out if required. There is no longer a requirement for calibration in the case of rated power levels of 0 MW and up. T w 9 Error 3 Q FCU00-W 8 M-BUS 4 RS485/MODBUS T k 5 7 ma 6 G003 Fig. : Heat quantity pulse output Quantity / volume pulse output 3 Error output 4 Interface (M-Bus) 5 Interface (optional, RS485 / MODBUS) 6 Current output (optional) 7 Reverse flow temperature 8 Flowmeter 9 Forward flow temperature Billing date recording Two billing dates for storing all counter readings. Date and time parameters can be adjusted. Data logger For storing 0 operating variables over 8 periods, for example: All counters Instantaneous power value Flow, determining minimum and maximum values Temperature, hot over parameterizable time Temperature, mean cold value Temperature difference Counter, storage Energy counter standstill in the event of: Flow = zero Pt00 sensor break or Short circuit in heat or cold flow Temperature in heat flow lower than in cold flow Counter readings saved in the event of a power failure Pulse output pulse outputs. Device parameterization Using parameterization software FCOM00. Parameterization can be performed at the factory or the customer's site. If parameterization is carried out at the factory, a questionnaire must be completed at the customer's site. Default values are loaded in the case of standard parameterization. FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal) 0/8-5.-EN 3

4 SensyCal FCU00, SensyCal FCU400 Universal Measuring Computer SensyCal FCU400-S Steam computer Description The FCU400-S is a steam, flow, and thermal output computer designed for industrial quantity measurements, thermal balances, and measurements for accounting purposes. It is used for superheated steam or saturated steam with or without condensate reverse flow, as a flowmeter and / or a heat quantity computer. The measurement computer can be used in conjunction with all standard flowmeters that provide a pulse signal (including a NAMUR-compliant one), frequency signal, or ma signal, such as orifices, ultrasound flowmeters, swirl flowmeters, or vortex flowmeters. The split-range procedure, flow coefficient correction, and expansion rate correction are possible in the standard program in the case of flow measurement involving orifices. With the standard program, process signals from the following measuring devices can be processed: Flowmeters in steam forward flow Pressure transmitters in steam forward flow Temperature sensors (Pt00 or via transmitters) in steam forward flow Flowmeters in condensate reverse flow Temperature sensors (Pt00 or via transmitters) in condensate reverse flow Up to 5 counters are provided in the standard program. The following applications can be realized p Δp/ Δp/ q/q V m T Δp/ Δp/ q/q V G0035 Fig. 4: Forward flow: steam / saturated steam; reverse flow: condensate Pressure transmitter Forward flow 3 Flowmeter (alternatively in condensate reverse flow) 4 Temperature sensor (steam) 5 Temperature sensor (condensate) 6 Reverse flow p Δp/ Δp/ q/q m 3 T T V m q/q V m 6 G0036 Fig. 5: Open systems Pressure transmitter Forward flow 3 Flowmeter (steam) 4 Temperature sensor (steam) 5 Temperature sensor (condensate) 6 Flowmeter (condensate) 7 Reverse flow T 5 5 Fig. : p Δp / Δp /q /q V m T Steam: flow, thermal output calculation 3 G0033 The physical "density" and "enthalpy" values of steam and water are calculated in accordance with the latest version of industry standard IAPWS-IF 97. Connecting Pt00 temperature sensors in a four-wire circuit enables precise temperature measurement. Microprocessor technology and the integrated data logger allow for reliable, traceable acquisition of operating values. p Δp / Δp / q /q V m 4 Δp / Δp / q /q G0034 Fig. 3: Saturated steam: flow, thermal output calculation Pressure transmitter Flowmeter 3 Flow direction 4 Temperature sensor V m T 4 0/8-5.-EN FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal)

5 Operating principle The mass flow is calculated from the volume flow and density. When the flow is measured by means of differential pressure measurement, the mass flow is corrected on the basis of the reference density, i.e. the operating density in relation to the density for which the measurement was designed. The heat quantity is calculated from the mass flow and enthalpy (internal energy of steam or water). In the case of steam and water, the density and enthalpy are a function of pressure and temperature. In the case of saturated steam, they are a function of pressure or temperature. m v q q T, p qm t d d P h T, p E 0 Pdt d d d For steam in the forward flow and condensate in the reverse flow, the following applies: P P P Steam Condensate Balance q h T, p m P d d d q h T,p Const m Steam w P Element in formula E P q v q m ρ h w h k T w T k p w w Condensate Description Heat energy Power Volume flow Mass flow Current operating density Steam enthalpy Condensate enthalpy Steam temperature Condensate temperature Pressure Calibrated measurement for accounting purposes In Germany, there is no requirement for calibration in the case of measurement for accounting purposes involving steam. If requested by the customer, all the devices in the circuit may be supplied as calibrated devices in order to meet the requirements of calibrated measurement for accounting purposes. For this purpose, a request for special calibration for the FCU400-S measurement computer is submitted to the relevant board of weights and measures. Billing date recording Two billing dates for storing up to 5 counter readings. Date and time parameters can be adjusted. Data logger For storing up to 7 operating variables over 8 periods. 5 counters (E energy (steam), M quantity (steam, EΔ energy balance (steam condensate), E energy (condensate), M quantity (condensate)) Instantaneous values of all process variables Determining minimum and maximum values (over parameterizable time) and mean values for 4 process variables (parameterizable) Counter, storage Energy counter standstill in the event of: Flow = zero Counter readings saved in the event of a power failure Pulse output pulse outputs. Device parameterization Using parameterization software FCOM00. Parameterization can be performed at the factory or the customer's site. If parameterization is carried out at the factory, a questionnaire must be completed at the customer's site. Default values are loaded in the case of standard parameterization. FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal) 0/8-5.-EN 5

6 SensyCal FCU00, SensyCal FCU400 Universal Measuring Computer SensyCal FCU400-G Gas flow computer, gas translator Description The FCU400-G is a gas flow computer and translator designed for industrial gas flow calculations and gas measurements for accounting purposes. The measurement computer can be used in conjunction with all standard flowmeters that provide a pulse signal (including a NAMUR-compliant one), frequency signal, or ma signal, such as orifices, ultrasound flowmeters, swirl flowmeters, or vortex flowmeters. The split-range procedure, compressibility factor, flow coefficient correction, and expansion rate correction are possible in the standard program in the case of flow measurement involving orifices. With the standard program, process signals from the following measuring devices can be processed: Flowmeters Pressure transmitters Temperature sensors (Pt00 or via transmitters) Operating principle The standard volume flow is calculated from the volume flow, operating density, and standard density. The operating density can be calculated from the operating pressure, operating temperature, and standard density in the standard condition. When the flow is measured by means of differential pressure measurement, the standard volume flow is corrected on the basis of the reference density, i.e. the operating density in relation to the density for which the measurement was designed. Q n Q v n p Tn Z n n p T Z n In the case of differential pressure measurement: Q Q n n, measured f p,t, Z C / A C, A, A 3 4 G0037 Fig. 6 Flowmeter Measurement computer 3 Pressure transmitter 4 Temperature sensor (Pt00 or via transmitter) The physical compensation and conversion of the flow are calculated in accordance with EN ISO 567- and VDI/VDO 040. Element in formula Description Q n Standard volume flow Q v Operating volume flow ρ Operating density ρ n Standard density T Temperature p Pressure Z Compressibility factor C Flow coefficient ε Expansion rate p n Pressure in standard condition (.035 bar) T n Temperature in standard condition (73.5 K) Z n Flow coefficient in standard condition A Design specifications for orifice 6 0/8-5.-EN FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal)

7 Billing date recording Two billing dates for storing counter readings. Date and time parameters can be adjusted. Data logger For storing up to 9 operating variables over 00 periods: counter Instantaneous values of all process variables Determining minimum and maximum values (over parameterizable time) and mean values for 4 process variables (parameterizable). Counter, storage Counter standstill in the event of: Flow = zero Counter readings saved in the event of a power failure. Pulse output pulse outputs. SensyCal FCU00-T Current-pulse converter Description The FCU00-T is a two-channel energy, quantity, and volume counter current-pulse converter pulse-current converter Operating principle The device converts either direct current into a proportional pulse frequency or a proportional pulse frequency into direct current. With the standard program, the following process signals can be processed: active ma signals or active pulse / frequency signals pulse output signals Signals via M-Bus interface The ma output card, power supply card, and RS485 / RS3 card can be supplied as an option. Device parameterization Using parameterization software FCOM00. Parameterization can be performed at the factory or the customer's site. If parameterization is carried out at the factory, a questionnaire must be completed at the customer's site. Default values are loaded in the case of standard parameterization. FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal) 0/8-5.-EN 7

8 SensyCal FCU00, SensyCal FCU400 Universal Measuring Computer The following applications can be realized with the standard program: 7 ma ma FCU00-T Error M-BUS RS485/MODBUS ma ma SensyCal FCU400-P Signal combination, highly-precise ΔT measurement, totalizing, etc. Description Precise differential temperature measurement is a must wherever thermal balancing is required for additional process optimization. The FCU400-P is a system consisting of a measurement computer, which serves as an evaluation unit, and highquality, precise, paired, and carefully-selected Pt00 sensors. In the lower measuring range (ΔT =... 5 K), the system also offers a measuring error of < 00 mk. If required, it can be calibrated and certified at a German Calibration Service (DKD) calibration lab. 6 Error FCU00-T M-BUS T ( ma) RS485/MODBUS G003 Fig. 7 Pulse outputs Error output 3 Interface (M-Bus) 4 Interface (optional, RS485 / MODBUS) 5 Current outputs (optional) 6 Pulse inputs 7 Current inputs Device parameterization Using parameterization software FCOM00. Parameterization can be performed at the factory or the customer's site. If parameterization is carried out at the factory, a questionnaire must be completed at the customer's site. Default values are loaded in the case of standard parameterization. Pulse output pulse outputs. 8 T FCU400-P T ( ma) ΔT ( ma) Error 4 M-BUS T 5 7 RS485/MODBUS 6 G0039 Fig. 8 Analog output T (optional) Analog output T (optional) 3 Analog output ΔT (optional) 4 Error output 5 Interface (M-Bus) 6 Interface (optional, RS485 / MODBUS) 7 Input for temperature sensor T (forward flow) 8 Input for temperature sensor T (reverse flow) Inputs x Pt00 temperature sensors in four-wire circuit (Ex d / Ex i) Output M-Bus, optional analog outputs and RS485 / RS3 for MODBUS protocol. 3 Additional applications (e.g., totalizing) and technical details for the FCU400-P available on request. 8 0/8-5.-EN FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal)

9 Billing date recording Two billing dates for storing counter readings. Date and time parameters can be adjusted. Data logger or counters. Storage of process variables over 00 periods; programmable time window: Instantaneous values Minimum and maximum values Mean values SensyCal FCU400-IR Contactless temperature monitoring Description The FCU400-IR is a complete system for contactless temperature monitoring at contact points and circuit breakers on MV switchgear. Loose screw connections and oxidation at the contact points between the busbars and at the circuit breakers lead to an increase in contact resistance. This causes power to be converted into heat energy, which in turn damages the system. Saving Counter readings saved in the event of a power failure. FCU400-IR Pulse output pulse outputs. 3 G0040 Fig. 9 FCU400-IR Pyrometer 3 Measuring points Properties Continuous temperature monitoring on live components Monitoring of up to hotspots in switchgear using one system Freely-adjustable limit values for the pre-alarm and main alarm Analog output for maximum temperature value (optional) MODBUS output (optional) No PVC cables Full shielding of all components against electromagnetic disturbances Option of connecting a Pt00 temperature sensor for the purpose of measuring the ambient temperature FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal) 0/8-5.-EN 9

10 SensyCal FCU00, SensyCal FCU400 Universal Measuring Computer M-Bus and optical interfaces (IRDA, ZVEI) for reading out data and configuration All necessary parameters displayed on a multi-line LCD display on site All measuring points and maximum temperatures displayed with measuring point identification in each case Data logger function with real-time clock for all temperatures and limit values If a limit value is exceeded, the error is stored together with the date and time Minimum adjustment work on site, plus excellent upgradeability (modular structure) How you can benefit from using the FCU400-IR: Lower costs No expensive routine checks of contact points required No measuring system maintenance required Improved system safety No malfunctions thanks to fast online detection of hotspots and shutdown of switchgear Measuring system does not come into contact with live components The system principally consists of the following components: Infrared pyrometer for hotspot monitoring in the busbar area Pt00 temperature sensor (optional) for measuring the ambient temperature in the busbar area Measurement computer for signal processing, evaluation, and display in secondary equipment area Inputs Maximal x pyrometer x Pt00, measuring range 0 00 C (3 39 F) Outputs 3 binary switching outputs (prealarm, alarm, and device error) MODBUS output (optional) or alternatively analog output (optional), 4 0 ma signal for maximum pyrometer temperature Optical resolution of sensors 0: Length of sensor-measurement 0 m (standard) computer connecting cable Response time of entire system < s Reproducibility of temperature ± 0.75 C or ± 0.75 % of measured measurement value (the larger value in each case applies) Degree of protection IP 40 Power supply 4 V DC ± 5 % Maximum power consumption 0 VA Maximum ambient temperature Measurement computer: 55 C (3 F) Pyrometer: 70 C (58 F) Additional technical details for the FCU400-IR available on request. 0 0/8-5.-EN FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal)

11 Technical Data System structure The measurement computer consists of a basic device with four slots for extension modules. The basic device contains: Power supply unit LCD display with backlighting Processing electronics analog inputs for Pt00 temperature sensors with constant power source for four-wire circuit digital, electrically isolated inputs for pulse or frequency signals; can also be used for logic signals for control purposes 3 digital, electrically isolated outputs for pulse output and error signaling M-Bus interface Optical interface on front, which can also be operated in accordance with the IRDA or ZVEI standard, depending on the parameterization. The four slots are designed to accommodate extension modules. You have the option of combining the following modules: Current input module with transmitter supply Current output module with limit monitors RS485 / RS3 module for MODBUS communication Supply for transmitters in two-wire technology Electrical connections Analog inputs x Pt00 IEC, measuring range C, resolution 0 bits 0.00 K Digital inputs EB, EB x electrically isolated, 4 V passive (optocoupler), can be configured in acc. with DIN 940 as: Pulse input 0.00 s-... 3,000 s- Frequency input 0.00 Hz... 0 khz Logic signal (hi / low) Digital outputs AB, AB, and Err 3 x open collector, passive. Electrically isolated via optocoupler. External supply In acc. with VDE 88, Category Maximum load 4 VDC (± 5 %), < 00 ma Maximum insulation voltage 500 V ss (peak-to-peak) Internal resistance R i in conductive < 0 Ω state Function AB: Pulse output AB: Pulse output Err: Error output Communication interfaces Communication takes place via the M-Bus protocol in acc. with EN 434-3, IEC Optical interface on the front of the device Operating mode can be parameterized, optical head (ZVEI) standard in acc. with IEC EN 607 ( (9,600) baud). Electrical interface via terminal strip of device -wire M-Bus interface ( ,400 baud) RS3 / RS485 ( ,400 baud) The device is parameterized using the communication software (M-Bus). Data (operating variables, data logger, etc.) is read out via M- Bus or MODBUS. FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal) 0/8-5.-EN

12 SensyCal FCU00, SensyCal FCU400 Universal Measuring Computer Power supply Characteristic values DC voltage 4 V DC ± 0 % (FCU400-IR ± 5 %) AC voltage (not in the case of FCU400-IR) 4 V AC, 0 V AC, 30 V AC, %, Hz Power consumption 4 V AC... 0 VA depending on extension 5 V AC... 0 VA depending on extension 30 V AC VA depending on extension Extension modules The extension modules are inserted in the slots on the basic device. Module designation Description 0 0 / ma, R E = 50 Ω; x current inputs resolution 6 bits 0.3 μa (EX, EX) max. permissible input current 40 ma, electrically isolated x transmitter supplies (Us, Us) each 6 V, 5 ma, short circuitproof, electrically isolated ,500 mv, R E > MΩ, 4 x voltage inputs resolution 6 bits, max. permissible (EX EX4) input voltage + 5 V 08 0 / ma, R E = 50 Ω; 4 x current inputs resolution 6 bits 0.3 μa (EX EX4) max. permissible input current ± 40 ma 0 Signal range 0 / ma, x analog outputs load max. 500 Ω, (AX, AX) open permitted, short circuit-proof x limit monitors Open collector, passive (ABX, ABX) Electrical isolation via optocoupler. External supply VDE 88, Category. Maximum load 4 V (+ 5 %), < 00 ma. Max. insulation voltage 500 V (peak-to-peak). 05 RS485 / RS3 card For MODBUS communication 06 each 0 V, 5 ma, short circuitproof, electrically x transmitter supplies (Us, Us) isolated Temperature inputs Temperature measuring error 0.3 % of measuring range end value Measuring error for differential 3 0 K, <.0 % of measured temperature value 0 50 K, < 0.5 % of measured value Current inputs Effect of ambient temperature < 0.0 %/K Calibration error < 0. % of end value Maximum linearity error < % FSR Accuracy class of calculator EN 434- / OIML 75 Class Ambient conditions Ambient temperature C Storage temperature C Climate class Ambient temperature class C acc. to EN 434- Relative humidity Checked in acc. with EN 434-4, IEC Condensation Permissible Degree of protection IP 65 IP 40 (only in the case of FC400-IR) Shock resistance during operation Vibration: g / Hz (at 0 C) Shock: 30 g / ms / 3 shocks in acc. with IEC or /8-5.-EN FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal)

13 Electromagnetic compatibility (EMC) Interference immunity in acc. with EN (EN , -3, -4, -5, 6); also in acc. with EN (Class C), RFI suppression in acc. with EN (EN 550 Class A) Type of test Standard Testing Effect accuracy Surge on power supply (AC) com kv No effect EN diff. kv No effect Burst on supply lines EN kv < 0. % Burst on signal lines EN kv < 0. % Discharge of static electricity (contact EN kv < 0. % discharge) Radiated field (80,000 MHz) EN V/m < 0. % Cable-guided radiation Requirements EN V (50 khz 80 MHz) met Line interruptions and EN fluctuations RFI suppression Limit value class adhered to Interference voltage on EN 550 A supply line Interference field strength EN 550 B Operation Display LCD display, 0 x 3 pixels, multi-line, with backlighting. Billing date recording Two billing dates can be determined for the purpose of storing all counter readings. The date and time parameters can be adjusted independently for each billing date. Data logger The integrated data logger features 8 or 00 slots and has a ring buffer design. The data logger stores the process variables (counter readings, instantaneous values, min. / max. and mean values). Depending on the application concerned, the number of operating variables and slots may vary. Error messages The measurement computer enables internal errors to be detected thanks to regular self-diagnostics. Critical device errors; e.g., storage failure, process errors Power supply failures; meter standstill. The 0 most recent process errors are stored and can be called up as plain text with a time stamp via the LCD display. Err error output Open collector, passive FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal) 0/8-5.-EN 3

14 FCU400-IR FCU400-IR SensyCal FCU00, SensyCal FCU400 Universal Measuring Computer Mounting dimensions DIN rail mounting and wall mounting Dimensions (width x height x depth) 44 mm x 7 mm x 83 mm (5.67 inch x.83 inch x 7. inch) RS3 3 Housing material Polycarbonate IOIOI M-BUS Weight Approx. 0.7 kg (.54 lb) IOIOI Panel mounting Dimensions (width x height x depth) Panel cutout (width x height) Housing material Weight 44 mm x 7 mm x 7 mm (5.67 inch x.83 inch x 4.6 inch) 39 mm x 69 mm (5.47 inch x.7 inch) Polycarbonate Approx. 0.5 kg (. lb) Approvals and certifications VDE certification (electrical safety) PTB approval for systems requiring calibration in acc. with EN 434, Annex (FCU00-W - SensyCal W) CSA-NRTL-C approval GOST approval (Russia) Parameterization software The PC parameterization software FCOM00 is used for setting parameters in standard applications. The PC parameterization software FCOM00 for special applications is used for parameterization in customer-specific applications. The software can be installed and used on standard PCs. Two options are available for the connection between the PC and measurement computer: Via the infrared interface on the front (with optical head) Via the M-Bus interface (with M-Bus repeater) 5 4 Fig. 0: Serial interface RS3 Optical head 3 Measurement computer 4 M-Bus connection (-wire) 5 M-Bus repeater Note on communication: The following settings must match on the PC and on the device (under "Device data"): Bus address, baud rate, interface. Interface With optical head With M-Bus repeater Setting Optical head / automatic M-Bus repeater G004 Infrared printer You can use the infrared interface to print out measurement computer data on the HP840B portable mobile printer. 4 0/8-5.-EN FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal)

15 Change from two to one column Electrical connections Basic device EB EB AB AB ERR M-Bus L N + - T T G0044 Fig. Slot Slot 3 Slot 3 4 Slot 4 5 Power supply 6 Interface (M-Bus) 7 Error output 8 Pulse output AB 9 Pulse output AB 0 Pulse / frequency input EB Pulse / frequency input EB Temperature sensor input T (Pt00) 3 Temperature sensor input T (Pt00) FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal) 0/8-5.-EN 5

16 SensyCal FCU00, SensyCal FCU400 Universal Measuring Computer Supply and interface card (FCU00-W, FCU00-T, FCU400-S, FCU400-G, FCU400-P) A X0 X X X3 X4 X5 X6 X7 + + EX X EX X ma X0 X X X3 X4 X5 X6 X EX X ma B X0 X X X3 X4 X5 X6 X7 3 GND (RS3) TxD (RS3) RxD (RS3) +B (RS485) +Txd/Rxd (RS485) -Txd/Rxd (RS485) -B (RS485) GND (RS485) G005 Fig. A Power supply card B Interface card RS3 / RS485 Transmitter in two-wire technology with current output Terminal strip for interfaces 3 D-sub female connector, 9-pin IMPORTANT (NOTE) A power supply card can supply either two transmitters with 0 V or one transmitter with 40 V (jumper between X3/X4). The X in the terminal designation of the extension cards must be replaced with 7, 8, or 9 (depending on the selected slot; see also "Electrical connections / Basic device"). 6 0/8-5.-EN FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal)

17 FCU00-W A B T T EB EB AB AB ERR M-Bus L N + - T T G0045 Fig. 3: Connection diagram, FCU00-W basic device A Alternative connection for temperature transmitters with active current output B Jumper Input for temperature sensor in forward flow (heat) Input for temperature sensor in reverse flow (cold) 3 Input for flowmeter Q v 4 Input for second flowmeter (DTF signal) 5 Pulse output AB (energy) 6 Pulse output AB (flow) 7 Error output 8 Interface (M-Bus) 9 Power supply IMPORTANT (NOTE) If the temperature transmitters are electrically connected, there is no jumper B (between terminals 6 and ). A B C US+ EX US+ 64 EX I 0 / ma Gnd I 0 / ma Qv, p Gnd p EX- US- EX- US- US+ 60 EX+ 6 EX- 6 US- 63 US+ 64 EX+ 65 EX- 66 US / ma 0 / ma I Gnd Qv, p I Gnd p AX ABX AX ABX I = 0 / ma max. 00 ma + 4 V DC I = 0 / ma max. 00 ma + 4 V DC G0046 Fig. 4: Connection diagram for extension modules FCU00-W (example) A Current input module for transmitters in two-wire technology; 6 V, 3 ma supply B Current input module for transmitters in four-wire technology, external supply C Current output module External jumper Optional ground connection for potential equalization rail (Gnd) FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal) 0/8-5.-EN 7

18 SensyCal FCU00, SensyCal FCU400 Universal Measuring Computer FCU400-S A B T T EB EB AB AB ERR M-Bus L N + - T T G0045 Fig. 5: Connection diagram, FCU400-S basic device A Alternative connection for temperature transmitters with active current output B Jumper Input for temperature sensor in steam forward flow Input for temperature sensor in condensate reverse flow 3 Pulse / frequency input EB (flow) 4 Pulse / frequency input EB (flow) 5 Pulse output AB 6 Pulse output AB 7 Error output 8 Interface (M-Bus) 9 Power supply IMPORTANT (NOTE) If the temperature transmitters are electrically connected, there is no jumper B (between terminals 6 and ). A B C q, p I 0 / ma Gnd p I 0 / ma Gnd US+ 60 EX+ 6 EX- 6 US- 63 US+ 64 EX+ 65 EX- 66 US- 67 US+ EX+ EX- US- US+ EX+ EX- US / ma 0 / ma q, p I Gnd p I Gnd AX ABX AX ABX I = 0 / ma max. 00 ma + 4 V DC I = 0 / ma max. 00 ma + 4 V DC G0048 Fig. 6: Connection diagram for FCU400-S extension modules (pressure and flow transmitters) A Current input module for transmitters in two-wire technology; 6 V, 3 ma supply B Current input module for transmitters in four-wire technology, external supply C Current output module External jumper Optional ground connection for potential equalization rail (Gnd) 8 0/8-5.-EN FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal)

19 A p I 0 / ma Gnd p I US+ EX+ EX- US- US+ EX+ EX- US- US+ 70 EX+ 7 EX- 7 US- 73 Gnd US+ 74 I EX / ma q Gnd EX- 76 I US- 77 Gnd B 0 / ma 0 / ma G0047 Fig. 7: Connection diagram for FCU400-S extension modules (Δp, condensate flow) A Current input module for transmitters in two-wire technology; 6 V, 3 ma supply B Current input module for transmitters in four-wire technology, external supply C Current output module External jumper Optional ground connection for potential equalization rail (Gnd) FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal) 0/8-5.-EN 9

20 SensyCal FCU00, SensyCal FCU400 Universal Measuring Computer FCU400-G A B T EB EB AB AB ERR M-Bus q L N + - T ρ n G0049 Fig. 8: Connection diagram, FCU400-G basic device A Alternative connection for temperature transmitters with active current output B Jumper Input for temperature sensor Transmitter input for standard gas density 3 Pulse / frequency input EB (flow) 4 Pulse / frequency input EB 5 Pulse output AB 6 Pulse output AB 7 Error output 8 Interface (M-Bus) 9 Power supply IMPORTANT (NOTE) If the temperature transmitters are electrically connected, there is no jumper B (between terminals 6 and ). FCU00T B EB EB AB AB ERR M-Bus L N A AX ABX AX ABX I = 0 / ma max. 00 ma + 4 V DC I = 0 / ma max. 00 ma + 4 V DC G0050 Fig. 9: Connection diagram, FCU00-T basic device A Current output module (optional) B Jumper Input for transmitters with active current output Input for transmitters with active current output 3 Pulse / frequency input EB 4 Pulse / frequency input EB 5 Pulse output AB 6 Pulse output AB 7 Error output 8 Interface (M-Bus) 9 Power supply IMPORTANT (NOTE) If the temperature transmitters are electrically connected, there is no jumper B (between terminals 6 and ). 0 0/8-5.-EN FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal)

21 Dimensions Panel mounting FCU00-T 69 (.7) 7 (.83) 39 (5.47) 44 (5.67) 7 (.83) 69 (.7) max. 0 (0,394) 3 (4.45) Fig. 0: All dimensions in mm (inch) Panel cutout G004 FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal) 0/8-5.-EN

22 SensyCal FCU00, SensyCal FCU400 Universal Measuring Computer Wall mounting (35 mm top-hat rail) FCU00-T 7 (.83) 69 (.7) 69 (.7) 7 (.83) 39 (5.47) 44 (5.67) 83 (7.0) Fig. : All dimensions in mm (inch) Panel cutout G004 0/8-5.-EN FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal)

23 Ordering information Main ordering information Base model V80 XX X X X X Universal Measurement Computer Application FCU00-W (SensyCal W), caloric energy computer, standard, water, cooling water, brine, oil (Note: ) 0 FCU00-W (SensyCal W), caloric energy computer, others (Note: ) 9 FCU400-S (SensyCal S), steam / saturated steam, standard, thermal output / flow correction (Note: ) 5 FCU400-S (SensyCal S), steam / saturated steam, standard, flow correction (Note: ) A FCU400-S (SensyCal S), steam / saturated steam, others (special applications) (Note: ) 9 FCU400-G (SensyCal G), gas, standard, flow correction (Qv, p, T) (Note: ) 3C FCU400-G (SensyCal G), gas, standard, flow correction (Δp, p, T) (Note: ) 3D FCU400-G (SensyCal G), gas, others (special applications) (Note: ) 39 FCU400-P (SensyCal P), process applications, summation and subtraction (max. 6 inputs) (Note: ) 46 FCU400-P (SensyCal P), process applications, high-precision differential temperature measurement (Note: ) 4B FCU400-P (SensyCal P), process applications, others (Note: ) 49 FCU00-T (SensyCal T), counting / accounting, current-to-pulse converter (Note: 3) 57 FCU00-T (SensyCal T), counting / accounting, pulse-to-current converter (Note: 3) 58 FCU00-T (SensyCal T), counting / accounting, others (Note: 3) 59 FCU400-IR (SensyCal IR), temperature monitoring, Infrared temperature monitoring (Note: 4) 60 (IR temp. sensor available on request) Power Supply 30 V AC 5 V AC 4 V AC / DC (Not with FCU400-IR) 3 4 V DC (Only with FCU400-IR) 3 Approvals Without calibration 0 With certificate from Verification Office for FCU00-W (SensyCal W) Special certificate for FCU400-S, FCU400-G (SensyCal S, SensyCal G) Calibration for high-precision differential temperature measurement 4 Others (special applications) 9 Configuration Without configuration 0 With customer-specific configuration Housing Housing for panel mounting and wall mounting, 44 mm x 7 mm (5.67 x.83 in.) (Note: 5) 0 FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal) 0/8-5.-EN 3

24 SensyCal FCU00, SensyCal FCU400 Universal Measuring Computer Additional ordering information All required options have to be entered by adding a one-digit or two-digit code or codes after the main order number. XXX XXX XXX XXX Optional Extension Module no. x ma inputs and x transmitter supplies ( x 6 V, 5 ma) 0 x ma outputs and x alarm contacts 0 RS 485 / RS 3 card for MODBUS communication 05 x transmitter supplies ( x 0 V, 5 ma) 06 4 x mv inputs (special application) 07 4 x ma inputs (summation, special application) 08 Optional Extension Module no. x ma inputs and x transmitter supplies ( x 6 V, 5 ma) 0 x ma outputs and x alarm contacts 0 RS 485 / RS 3 card for MODBUS communication 05 x transmitter supplies ( x 0 V, 5 ma) 06 4 x mv inputs (special application) 07 4 x ma inputs (summation, special application) 08 Optional Extension Module no. 3 x ma inputs and x transmitter supplies ( x 6 V, 5 ma) 0 x ma outputs and x alarm contacts 0 RS 485 / RS 3 card for MODBUS communication 05 x transmitter supplies ( x 0 V, 5 ma) 06 4 x mv inputs (special application) 07 4 x ma inputs (summation, special application) 08 Optional Extension Module no. 4 x ma inputs and x transmitter supplies ( x 6 V, 5 ma) 0 x ma outputs and x alarm contacts 0 RS 485 / RS 3 card for MODBUS communication 05 x transmitter supplies ( x 0 V, 5 ma) 06 4 x mv inputs (special application) 07 4 x ma inputs (summation, special application) 08 Note : Note : Note 3: Note 4: Note 5: Select code 0 for ma inputs and code 0 for ma outputs. Select code 06 for supply of passive pulse / frequency input or temperature transmitter inputs are available for ma signals. Select code 08 for more inputs. Select code 06 for power supply inputs are available for active ma or pulse / frequency signals. Select code 06 for supply of the signals Only with Power Supply 4 V DC 9 in. cartridge see accessories 4 0/8-5.-EN FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal)

25 Accessories Designation Order number FCU RS 3 cable (SUB-D : 9-pole socket / plug), length 3 m, for M-Bus level transformer FCU PC configuration program FCOM00, for FCU00-W, FCU400-S, FCU400-G, FCU00-T FCU Optohead for connection to a PC via USB-Interface FCU Optohead, for connection to a PC via RS 3 interface FCU M-Bus micro-master with laptop adapter cable via RS 3 interface, for 0 terminal units (MR 003) FCU M-Bus level transformer with RS 3 C interface for 3 terminal units, housing for Z rails or wall mounting PW FCU M-Bus level transformer with RS 3 C interface for 0 terminal units, housing for Z rails or wall mounting PW FCU M-Bus level transformer with RS 3 C interface for 60 terminal units, housing for Z rails or wall mounting PW FCU M-Bus level transformer with RS 3 C interface for 50 terminal units, housing for Z rails or wall mounting PW FCU Handheld printer for infrared communication FCU Extension module x ma inputs and x transmitter supplies ( x 6 V, 5 ma) FCU Extension module x ma outputs and x alarm contacts FCU Extension module RS 485 / RS 3 card for MODBUS communication FCU Extension module x transmitter supplies ( x 0 V, 5 ma) FCU Extension module 4 x mv inputs (special application) FCU Extension module 4 x ma inputs (special application) FCU400-IR Infra-red Thermometer (Sensytherm IR-CS), Temperature Range C, Spectral Sensitivity μm, Optical Resolution 0:, Response Time 00 ms, Measurement Deviation.5 % of Reading, Power Supply... 8 V DC, Connecting Cable 0 m FCU400-IR Accessory for SensyCal IR with Sensytherm, protection housing against electromagnetic interferences FCU Front Plate 9 in. Cover for SensyCal FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal) 0/8-5.-EN 5

26 SensyCal FCU00, SensyCal FCU400 Universal Measuring Computer Parameterization questionnaire FCU00-W Technical contact person Person responsible Tel. / Fax Tel. / Fax Tag name ( x 0 characters) Language Flow transmitter inputs Pulse Frequency ma Pulse value F min [Hz] F max [Hz] ma ma qv-max qv-min qv-max qv-min qv-max Absolute pressure [bar] (operating pressure) Δp-min Δp-max Flow sensor placed in Warm flow For Δp measurem.: Δp transm. Linear Cold flow Root extracting For differential pressure measurement (orifice, nozzle, venturi, pitot tube flow meter) please add calculation. Temperature inputs Pt00 direct Transmitter 0 0 ma ma Tw min Tw max Tc min Tc max Pulse output Pulse output Pulse value Pulse value Puls width [ms] Puls width [ms] Outputs Outputs (select signal) (Specify physical measuring ranges with units.) ma ma (for all outputs) Physical value, start value A A A3 A4 Physical value, final value 6 0/8-5.-EN FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal)

27 FCU400-S Technical contact person Person responsible Tel. / Fax Tel. / Fax Tag name ( x 0 characters) Language Flow transmitter inputs for steam flow Pulse Frequency ma Pulse value F min [Hz] F max [Hz] ma ma qv-max qv-min qv-max qv-min qv-max For Δp measur.: Δp transm. Linear Root extracting Δp-min Δp-max For differential pressure measurement (orifice, nozzle, venturi, pitot tube flow meter) please add calculation. Flow transmitter inputs for condensate flow Pulse Frequency ma Pulse F min [Hz] F max [Hz] ma ma qv-max qv-max qv-min qv-max Absolute pressure (bar) (Operating pressure in the condensate) Pressure transmitter Steam temperature Condensate temperature ma ma ma ma ma ma Over / Abs. Pt00 direct Pt00 direct bar / MPA C C Pulse output Pulse output Counter Counter Counter 3 Energy (steam condensate) Pulse value Pulse value Energy steam Pulse width (ms) Pulse width (ms) Mass steam 4 Energy condensate 5 Mass condensate Outputs (standard: outputs) Outputs (select signal ) (Specify physical measuring ranges with units.) ma ma (for all outputs) Physical value, start value A A A3 A4 Physical value, final value Zero point suppression for flow m 3 /h kg/h t/h (applicable for calculating the flow, power, mass, volume, energy) FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal) 0/8-5.-EN 7

28 SensyCal FCU00, SensyCal FCU400 Universal Measuring Computer FCU400-G Technical contact person Person responsible Tel. / Fax Tel. / Fax Tag name ( x 0 characters) Language Flow transmitter inputs Pulse Frequency ma Pulse value F min [Hz] F max [Hz] ma ma qv-max qv-min qv-max qv-min qv-max Δp-min Δp-max For Δp measur.: Δp transm. Linear Root extracting For differential pressure measurement (orifice, nozzle, venturi, pitot tube flow meter) please add calculation. Pressure transmitter Gas temperature ma ma ma ma Over / Abs. Pt00 direct bar / MPA C Pulse output Counter Counter Nm3 Pulse value Pulse width (ms) Outputs (optional) Outputs (select signal ) (Specify physical measuring ranges with units.) ma ma (for all outputs) Physical value, start value A A A3 A4 Physical value, final value 8 0/8-5.-EN FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal)

29 FCU00-T Technical contact person Person responsible Tel. / Fax Tel. / Fax Tag name ( x 0 characters) Language Inputs Channel Pulse Frequency ma, Pulse value F min [Hz] F max [Hz] ma ma Max. value Min. value Max. value Min. value Max. value Channel Pulse Frequency ma, Pulse value F min [Hz] F max [Hz] ma ma Max. value Min. value Max. value Min. value Max. value Pulse output Pulse output Pulse value Pulse value Pulse width (ms) Pulse width (ms) Outputs (optional) Outputs (select signal ) (Specify physical measuring ranges with units.) ma ma (for all outputs) Physical value, start value Physical value, final value A A A3 A4 An extension board (Code No. 06 with x 0 V supply) is available for power supply of the inputs (pulse, frequency or ma). FCU00-T, FCU00-W, FCU400-G, FCU400-IR, FCU400-P, FCU400-S (SensyCal) 0/8-5.-EN 9

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32 Contact us ABB Ltd. Process Automation Oldends Lane, Stonehouse Gloucestershire, GL0 3TA UK Tel: +44 (0) Fax: +44 (0) ABB Inc. Process Automation 5 E. County Line Road Warminster PA 8974 USA Tel: Fax: ABB Automation Products GmbH Process Automation Dransfelder Str Goettingen Germany Tel: Fax: Note We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents - in whole or in parts is forbidden without prior written consent of ABB. Copyright 0 ABB All rights reserved 3KXF800000R00 0/8-5.-EN Rev. G