Digital Temperature Controller

Transcription

1 New Product Digital Temperature Controller E5CD/E5ED Next Generation Digital Temperature Controllers E5CD (48 48 mm) and E5ED (48 96 mm) Lineup of Push-In Plus technology that reduce wiring work. E5CD-B (48 48 mm) and E5ED-B (48 96 mm) Optimize Control by Detecting Status Changes. Easily Satisfy Both Productivity and Quality mm mm E5CD/E5CD-B E5ED/E5ED-B Accurately easure Seal Temperatures Temperature Sensors for Packaging achines Temperature Sensors E52 Ferrule terminal type added

2 Digital Temperature Controller E5CD/E5CD-B (48 48 mm) Optimize Control by Detecting Status Changes. Easily Satisfy Both Productivity and Quality. odels with Push-In Plus technology Added to Lineup. Automatic optimization of control for changes in systems (Adaptive Control). Functions specialized for packaging machines (Temperature Sensors for Packaging achines and Automatic Filter Adjustment). Function specialized for water-cooled extruders (Watercooling Output Adjustment). Indication data (Power Time, Ambient Temperature, and Output / Count). Basic performance is same as the E5 C standard models. Draw-out structure for easy maintenance. (Screw terminal blocks only) mm Screw Terminal Blocks E5CD mm Push-In Plus Terminal Blocks E5CD-B For the most recent information on models that have been certified for safety standards, refer to your OR website. Refer to Safety Precautions on 43. ain I/O Functions Sensor Input Universal input Thermocouple Pt Analog current/voltage E5CD/E5CD-B Dual displays: /SV 4-digit displays Bar displays Indication Accuracy Thermocouple input ±.3% Pt input: ±.2% of Analog input: ±.2% of FS Control Output Relay output Voltage output (for driving SSR) Linear current output Sampling Period 5 ms Auxiliary Outputs <E5CD> 2 independent outputs Auxiliary Outputs <E5CD-B> 2 outputs Event Inputs None 2 Serial Communications None RS-485 Adaptive Control Automatic Filter Adjustment Water-cooling Output Adjustment Indication Data Power Time Ambient Temperature Output / Count Transfer Output None This datasheet is provided as a guideline for selecting products. Be sure to refer to the following manuals for application precautions and other information required for operation before attempting to use the product. E5@D Digital Temperature Controllers User s anual (Cat. No. H224) E5@D Digital Temperature Controllers Communications anual (Cat. No. H225) 2

3 odel Number Legend and Standard odels odel Number Legend odels with Screw Terminal Blocks 6 -@@@ (Example: E5CD-R2A6-) A B C D E F E5CD/E5CD-B odel E5CD A B C D E F Control outputs and 2 No. of auxiliary outputs Power supply voltage Terminal type Input type Options eaning mm Control output Control output 2 R Relay output None Q Voltage output (for driving SSR) None C Linear current output None 2 2 independent outputs A to 24 VAC D 24 VAC/DC 6 Screw terminal blocks (with E53-COV23 Terminal Cover), draw-out structure Universal input HB alarm and HS alarm Communications Event inputs Transfer Output RS RS Provided.. This option can be selected when the control output is R or Q. 2. This option can be selected when the control output is C. Heating and Cooling Control Using Heating and Cooling Control A Control Output Assignment An auxiliary output is used as the cooling control output. B Control If PID control is used, you can set PID control separately for heating and cooling. This allows you to handle control systems with different heating and cooling response characteristics. List of odels odel E5CD-R2A6- E5CD-R2D6- E5CD-R2A6- E5CD-R2D6- E5CD-R2A6-2 E5CD-R2D6-2 E5CD-Q2A6- E5CD-Q2D6- E5CD-Q2A6- E5CD-Q2D6- E5CD-Q2A6-2 E5CD-Q2D6-2 odel E5CD-C2A6- E5CD-C2D6- E5CD-C2A6-4 E5CD-C2D6-4 E5CD-C2A6-6 E5CD-C2D6-6 3

4 E5CD/E5CD-B odel Number Legend odels with Push-In Plus Terminal Blocks B-@@@ (Example: E5CD-R2AB-) A B C D E F odel E5CD A B C D E F Control outputs and 2 No. of auxiliary outputs Power supply voltage Terminal type Input type Options eaning mm Control output Control output 2 R Relay output None Q Voltage output (for driving SSR) None C Linear current output None 2 2 independent outputs A to 24 VAC D 24 VAC/DC B Push-In Plus terminal block Universal input HB alarm and HS alarm Communications Event inputs Transfer Output RS RS Provided.. This option can be selected when the control output is R or Q. 2. This option can be selected when the control output is C. Heating and Cooling Control Using Heating and Cooling Control A Control Output Assignment An auxiliary output is used as the cooling control output. B Control If PID control is used, you can set PID control separately for heating and cooling. This allows you to handle control systems with different heating and cooling response characteristics. List of odels odel E5CD-R2AB- E5CD-R2DB- E5CD-R2AB- E5CD-R2DB- E5CD-R2AB-2 E5CD-R2DB-2 E5CD-Q2AB- E5CD-Q2DB- E5CD-Q2AB- E5CD-Q2DB- E5CD-Q2AB-2 E5CD-Q2DB-2 odel E5CD-C2AB- E5CD-C2DB- E5CD-C2AB-4 E5CD-C2DB-4 E5CD-C2AB-6 E5CD-C2DB-6 4

5 E5CD/E5CD-B Optional Products (Order Separately) USB-Serial Conversion Cable odel E58-CIFQ2 Terminal Covers (Cannot be used on a Push-In Plus terminal block type) odel E53-COV7 E53-COV23 (3pcs) Note: The E53-COV cannot be used. Refer to page 4 for the mounted dimensions. E53-COV23 are provided with the Digital Temperature Controller. Waterproof Packing odel Y92S-P8 Note: This Waterproof Packing is provided with the Digital Temperature Controller. Front Covers Type Hard Front Cover Soft Front Cover Draw-out Jig (Cannot be used on a Push-In Plus terminal block type) odel Y92F-58 odel Y92A-48H Y92A-48D C-Thermo Support Software odel EST2-2C-V4 Note: C-Thermo version 4.66 or higher is required for the E5CD. C-Thermo version 4.67 or higher is required for the E5CD-B. For the system requirements for the C-Thermo, refer to information on the EST2-2C-V4 on the OR website ( Current Transformers (CTs) Hole diameter odel 5.8 mm E54-CT 5.8 mm E54-CTL 2. mm E54-CT3 2. mm E54-CT3L Lead wires are included with these CTs. If UL certification is required, use these CTs. Adapter odel Y92F-45 Note: Use this Adapter when the panel has already been prepared for an E5B@ Controller. Waterproof Cover odel Y92A-48N ounting Adapter odel Y92F-49 Note: This ounting Adapter is provided with the Digital Temperature Controller. DIN Track ounting Adapter (Cannot be used on a Push-In Plus terminal block type) odel Y92F-52 5

6 E5CD/E5CD-B Specifications Ratings Power supply voltage Operating voltage range Power consumption Sensor input Input impedance Control method Control output Auxiliary output Event input Transfer Output Setting method Relay output Indication method ulti Bank switching Other functions Voltage output (for driving SSR) Linear current output Number of outputs Output specifications There can be up to four set points if event inputs are used to select them. A in model number: to 24 VAC, 5/6 Hz D in model number: 24 VAC, 5/6 Hz; 24 VDC 85% to % of rated supply voltage odels with option selection of :5.2 VA max. at to 24 VAC, and 3. VA max. at 24 VAC or.6 W max. at 24 VDC All other models: 6.5 VA max. at to 24 VAC, and 4. VA max. at 24 VAC or 2.3 W max. at 24 VDC Temperature input Thermocouple: K, J, T, E, L, U, N, R, S, B, C/W, or PL II Platinum resistance thermometer: Pt or JPt Infrared temperature sensor (ESB): to 7 C, 6 to 2 C, 5 to 65 C, or 4 to 26 C Analog input Current input: 4 to 2 ma or to 2 ma Voltage input: to 5 V, to 5 V, or to V Current input: 5 max., Voltage input: min. (Use a : connection when connecting the ES2-HB/THB.) / control or 2-PID control (with auto-tuning) ST-NO, 25 VAC, 3 A (resistive load), electrical life:, operations, minimum applicable load: 5 V, ma (reference value) Output voltage: 2 VDC 2% (PNP), max. load current: 2 ma, with short-circuit protection circuit 4 to 2 or to 2 ma DC, Load: 5 max., Resolution: Approx., 2 Number of inputs 2 External contact input specifications Number of outputs Output specifications Ambient operating temperature ST-NO relay outputs: 25 VAC, E5CD: 3 A (resistive load), E5CD-B: 2 A (resistive load) Electrical life:, operations, inimum applicable load: ma at 5 V (reference values) Contact input: : k max., : k min. Non-contact input: : Residual voltage:.5 V max., : Leakage current:. ma max. Current flow: Approx. 7 ma per contact (depends on model): Transfer output type Current output: 4 to 2 ma DC, Load: 5, Resolution: Approx., Linear voltage output: to 5 V DC, Load: k min., Resolution: Approx., Digital setting using front panel keys -segment digital display, individual indicators, and bar display Character height: : 4.9 mm, SV: 7. mm Up to eight set points ( to 7) can be saved and selected using the event inputs, key operations, or serial communications. None Adaptive control, automatic filter adjustment, water-cooling output adjustment, indication data (power time monitor, ambient temperature monitor, and control output / count monitors), parameter masking, operation after power, manual output, heating/cooling control, loop burnout alarm, ramp, other alarm functions, heater burnout (HB) alarm (including SSR failure (HS) alarm), 4% AT, % AT, V limiter, input digital filter, robust tuning, input shift, run/stop, protection functions, extraction of square root, V change rate limit, logic operations, temperature status display, simple programming, moving average of input value, and display brightness setting to 55 C (with no condensation or icing), For 3-year warranty: to 5 C with standard mounting (with no condensation or icing) Ambient operating humidity 25% to 85% Storage temperature 25 to 65 C (with no condensation or icing) Altitude 2, m max. Recommended fuse T2A, 25 VAC, time-lag, low-breaking capacity Installation environment Overvoltage category II, Pollution Degree 2 (EN/IEC/UL 6-) 6

7 E5CD/E5CD-B Input Ranges Thermocouple/Platinum Resistance Thermometer (Universal inputs) Sensor type Sensor specification Temperature range ( C) Shaded settings are the default settings. The applicable standards for the input types are as follows: K, J, T, E, N, R, S, B: JIS C 62-25, IEC JPt: JIS C , JIS C L: Fe-CuNi, DIN Pt: JIS C , IEC 675 U: Cu-CuNi, DIN PL II: According to Platinel II electromotive force charts from BASF (previously Engelhard) C/W: W5Re/W26Re, JIS C62-25, AST E Analog input Platinum resistance thermometer Thermocouple Pt JPt K J T E L U N R S B C/W PLII Infrared temperature sensor to 7 C 6 to 2 C 5 to 65 C Set value Input type Current Voltage Input 4 to 2 ma to 2 ma to 5 V to 5 V to V specification Usable in the following ranges by scaling: Setting range 999 to 9999, 99.9 to 999.9, 9.99 to or.999 to Set value to 26 C 26 7

8 E5CD/E5CD-B Alarm Types Each alarm can be independently set to one of the following 7 alarm types. The default is 2: Upper limit. (see note.) Auxiliary outputs are allocated for alarms. delays and delays ( to 999 s) can also be specified. Note: In the default settings for models with HB or HS alarms, alarm is set to a heater alarm (HA) and the Alarm Type parameter is not displayed. To use alarm, set the output assignment to alarm. Set value Alarm type Alarm output operation When alarm value is positive When alarm value is negative Description of function Alarm function Output No alarm Set the upward deviation in the set point for the alarm upper L H limit (H) and the lower deviation in the set point for the alarm Upper- and lower-limit 2 lower limit (L). The alarm is when the is outside this deviation range. 2 (default) Upper-limit 3 Lower-limit Upper- and lower-limit range Upper- and lower-limit with standby sequence Upper-limit with standby sequence Lower-limit with standby sequence Absolute-value upperlimit 9 Absolute-value lower-limit Absolute-value upperlimit with standby sequence Absolute-value lower-limit with standby sequence 2 LBA (alarm type only) change rate alarm absolute-value upper-limit alarm absolute-value lower-limit alarm V absolute-value upper-limit alarm 9 V absolute-value lower-limit alarm 9 5 Standard Control Heating/Cooling Control (Heating V) Standard Control Heating/Cooling Control (Cooling V) L L H H V V V V 3 4 Standard Control Heating/Cooling Control (Heating V) Always Standard Control Heating/Cooling Control (Cooling V) Always V V Set the upward deviation in the set point by setting the alarm value (). The alarm is when the is higher than the by the deviation or more. Set the downward deviation in the set point by setting the alarm value (). The alarm is when the is lower than the by the deviation or more. Set the upward deviation in the set point for the alarm upper limit (H) and the lower deviation in the set point for the alarm lower limit (L). The alarm is when the is inside this deviation range. A standby sequence is added to the upper- and lower-limit alarm (). 6 A standby sequence is added to the upper-limit alarm (2). 6 A standby sequence is added to the lower-limit alarm (3). 6 The alarm will turn if the process value is larger than the alarm value () regardless of the set point. The alarm will turn if the process value is smaller than the alarm value () regardless of the set point. A standby sequence is added to the absolute-value upperlimit alarm (8). 6 A standby sequence is added to the absolute-value lowerlimit alarm (9). 6 This alarm type turns the alarm when the set point () is higher than the alarm value (). This alarm type turns the alarm when the set point () is lower than the alarm value (). This alarm type turns the alarm when the manipulated variable (V) is higher than the alarm value (). This alarm type turns the alarm when the manipulated variable (V) is lower than the alarm value (). 8

9 E5CD/E5CD-B. With set values, 4 and 5, the upper and lower limit values can be set independently for each alarm type, and are expressed as L and H. 2. Set value:, Upper- and lower-limit alarm Case L H H<, L> H < L Case 2 L H H>, L< H > L Case 3 (Always ) H 3. Set value: 4, Upper- and lower-limit range Case L H H<, L> H < L Case 2 L H H>, L< H > L H H H L L L L Case 3 (Always ) H L H<, L< H<, L> H L H>, L< H L H<, L< H<, L> H L H>, L< H L H L 4. Set value: 5, Upper- and lower-limit with standby sequence For Upper- and Lower-Limit Alarm Described Above 2 Case and 2 Always when the upper-limit and lower-limit hysteresis overlaps. Case 3: Always 5. Set value: 5, Upper- and lower-limit with standby sequence Always when the upper-limit and lower-limit hysteresis overlaps. 6. Refer to the E5@D Digital Temperature Controllers User's anual (Cat. No. H224) for information on the operation of the standby sequence. 7. Refer to the E5@D Digital Temperature Controllers User's anual (Cat. No.H224) for information on the loop burnout alarm (LBA). 8. Refer to the E5@D Digital Temperature Controllers User's anual (Cat. No. H224) for information on the change rate alarm. 9. When heating/cooling control is performed, the V absolute upper limit alarm functions only for the heating operation and the V absolute lower limit alarm functions only for the cooling operation. 9

10 E5CD/E5CD-B Characteristics Indication accuracy (at the ambient temperature of 23 C) Transfer output accuracy Influence of temperature 2 Influence of voltage 2 Influence of ES. (at EN 6326-) Input sampling period Hysteresis Thermocouple: (.3% of indication value or C, whichever is greater) digit max. Platinum resistance thermometer: (.2% of indication value or.8 C, whichever is greater) digit max. Analog input:.2% FS digit max. CT input: 5% FS digit max..3% FS max. Thermocouple input (R, S, B, C/W, PL II): ( % of indication value or C, whichever is greater) digit max. Other thermocouple input: ( % of indication value or 4 C, whichever is greater) digit max. 3 Platinum resistance thermometer: ( % of indication value or 2 C, whichever is greater) digit max. Analog input: %FS digit max. CT input: 5% FS digit max. 5 ms Temperature input:. to C or F (in units of. C or F) Analog input:.% to 99.99% FS (in units of.% FS) Proportional band (P) Temperature input:. to C or F (in units of. C or F) Analog input:.% to 999.9% FS (in units of.% FS) Integral time (I) to 9999 s (in units of s),. to s (in units of. s) 4 Derivative time (D) to 9999 s (in units of s),. to s (in units of. s) 4 Proportional band (P) for cooling Temperature input:. to C or F (in units of. C or F) Analog input:.% to 999.9% FS (in units of.% FS) Integral time (I) for cooling to 9999 s (in units of s),. to s (in units of. s) 4 Derivative time (D) for cooling to 9999 s (in units of s),. to s (in units of. s) 4 response proportional band Temperature input:. to C or F (in units of. C or F) For adaptive control response integral time to 9999 s (in units of s),. to s (in units of. s) 4 response derivative time to 9999 s (in units of s),. to s (in units of. s) 4 Disturbance proportional band Disturbance integral time Temperature input:. to C or F (in units of. C or F) to 9999 s (in units of s),. to s (in units of. s)4 Disturbance derivative time to 9999 s (in units of s),. to s (in units of. s) 4 Control period.,.2,.5, to 99 s (in units of s) anual reset value. to.% (in units of.%) Alarm setting range Influence of signal source resistance Insulation resistance Dielectric strength Vibration Shock Weight alfunction Resistance alfunction Resistance Degree of protection emory protection Setup Tool Setup Tool port Standards EC Approved standards Conformed standards 999 to 9999 (decimal point position depends on input type) Thermocouple:. C/ max. ( max.) Platinum resistance thermometer:. C/ max. ( max.) 2 min. (at 5 VDC) 3, VAC, 5/6 Hz for min between terminals of different charge to 55 Hz, 2 m/s 2 for min each in, Y, and Z directions to 55 Hz, 2 m/s 2 for 2 hrs each in, Y, and Z directions m/s 2, 3 times each in, Y, and Z directions 3 m/s 2, 3 times each in, Y, and Z directions Controller: Approx. 2 g, ounting Adapter: Approx. g Front panel: IP66, Rear case: IP2, Terminals: IP Non-volatile memory (number of writes:,, times) E5CD: C-Thermo version 4.66 or higher E5CD-B: C-Thermo version 4.67 or higher E5CD/E5CD-B top panel: An E58-CIFQ2 USB-Serial Conversion Cable is used to connect to a USB port on the computer.5 culus: UL 6-/CSA C22.2 No.6-, Korean wireless regulations (Radio law: KC ark) EN 6- (IEC 6-) and RC standards EI: EN Radiated Interference Electromagnetic Field Strength: EN 55 Group, class A Noise Terminal Voltage: EN 55 Group, class A ES: EN ESD Immunity: EN Electromagnetic Field Immunity: EN Burst Noise Immunity: EN Conducted Disturbance Immunity: EN Surge Immunity: EN Voltage Dip/Interrupting Immunity: EN The indication accuracy of K thermocouples in the 2 to,3 C range, T and N thermocouples at a temperature of C max., and U and L thermocouples at any temperatures is 2 C digit max. The indication accuracy of the B thermocouple at a temperature of 4 C max. is not specified. The indication accuracy of B thermocouples at a temperature of 4 to 8 C is 3 C max. The indication accuracy of the R and S thermocouples at a temperature of 2 C max. is 3 C digit max. The indication accuracy of C/W thermocouples is (.3% of or 3 C, whichever is greater) digit max. The indication accuracy of PL II thermocouples is (.3% of or 2 C, whichever is greater) digit max. 2. Ambient temperature: C to 23 C to 55 C, Voltage range: 5% to % of rated voltage 3. K thermocouple at C max.: C max. 4. The unit is determined by the setting of the Integral/Derivative Time Unit parameter. 5. External communications (RS-485) and USB-serial conversion cable communications can be used at the same time. 6. Industrial electromagnetic environment (EN/IEC Table 2)

11 E5CD/E5CD-B USB-Serial Conversion Cable Applicable OS Windows P/Vista/7/8/ Applicable software Applicable models USB interface standard DTE speed Connector specifications C-Thermo version 4.66 or higher (E5CD-B: version 4.67 or higher) Series, Series, E5CB Series, and Series Conforms to USB Specification ,4 bps Computer: USB (type A plug) Digital Temperature Controller: Special serial connector Power supply Bus power (Supplied from USB host controller.)2 Power supply 5 VDC voltage Current 45 ma max. consumption VDC Output voltage (Supplied from USB-Serial Conversion Cable to the Digital Temperature Controller.) 25 ma max. Output current (Supplied from USB-Serial Conversion Cable to the Digital Temperature Controller.) Ambient operating to 55 C (with no condensation or icing) temperature Ambient operating % to 8% humidity Storage 2 to 6 C (with no condensation or icing) temperature Storage % to 8% humidity Altitude 2, m max. Weight Approx. 2 g Windows is a registered trademark of icrosoft Corporation in the United States and or other countries.. C-Thermo version 4.65 or higher runs on Windows. 2. Use a high-power port for the USB port. Note: A driver must be installed on the computer. Refer to the Instruction anual included with the Cable for the installation procedure. Communications Specifications Transmission line connection method Communications Synchronization method Protocol Baud rate Transmission code Data bit length Stop bit length Error detection Flow control Interface Retry function Communications buffer Communications response wait time RS-485: ultidrop RS-485 (two-wire, half duplex) Start-stop synchronization CompoWay/F, or odbus 9,6, 9,2, 38,4, 57,6, or 5,2 bps ASCII 7 or 8 bits or 2 bits Vertical parity (none, even, odd) Block check character (BCC) with CompoWay/F or CRC-6 odbus None RS-485 None 27 bytes to 99 ms Default: 2 ms The baud rate, data bit length, stop bit length, and vertical parity can be individually set using the Communications Setting Level. Communications Functions Programless communications You can use the memory in the PLC to read and write E5CD/E5CD-B parameters, start and stop operation, etc. The E5CD/E5CD-B automatically performs communications with PLCs. No communications programming is required. Number of connected Digital Temperature Controllers: 32 max. (Up to 6 for the F3) Applicable PLCs OR PLCs CS Series, CJ Series, CP Series, NJ Series, or NP itsubishi Electric PLCs ELSEC Q Series, L Series, F3 Series, or iq-r Series KEYENCE PLCs KEYENCE KV Series When Digital Temperature Controllers are connected, Copying the parameters can be copied from the Digital Temperature Controller that is set as the master to the Digital Temperature Controllers that are set as slaves. ELSEC is a registered trademark of itsubishi Electric Corporation. KEYENCE is a registered trademark of Keyence Corporation. Programless communications supports the copying function. Current Transformer (Order Separately) Ratings E54-CT E54-CT3 E54-CTL E54-CT3L Dielectric strength, VAC for min,5 VAC for min Vibration resistance 5 Hz, 98 m/s 2 Weight Accessories E54-CT: Approx..5 g E54-CT3: Approx. 5 g E54-CT3 Only Armatures (2) Plugs (2) E54-CTL: Approx. 4 g E54-CT3L: Approx. 57 g None Heater Burnout Alarms and SSR Failure Alarms CT input (for heater current detection) aximum heater current Input current indication accuracy Heater burnout alarm setting range SSR failure alarm setting range 2 odels with detection for single-phase heaters: One input 5 A AC 5% FS digit max.. to 49.9 A (in units of. A) inimum detection time: ms 3. to 49.9 A (in units of. A) inimum detection time: ms 4. For heater burnout alarms, the heater current will be measured when the control output is, and the output will turn if the heater current is lower than the set value (i.e., heater burnout detection current value). 2. For SSR failure alarms, the heater current will be measured when the control output is, and the output will turn if the heater current is higher than the set value (i.e., SSR failure detection current value). 3. The value is 3 ms for a control period of. s or.2 s. 4. The value is 38 ms for a control period of. s or.2 s. Electrical Life Expectancy Curve for Control Output Relay (Reference Values) Life ( 4 operations) E5CD 25 VAC, 3 VDC (resistive load) cosφ = Switching current (A)

12 E5CD/E5CD-B External Connections E5CD (Screw Terminal Blocks) Control output Relay output 25 VAC, 3 A (resistive load) Voltage output (for driving SSR) 2 VDC, 2 ma Linear current output to 2 ma DC 4 to 2 ma DC Load: 5 Ω max Auxiliary outputs, 2 Relay outputs 25 VAC, 3 A (resistive load) E5CD-@@ 6 () (2) (3) (4) (5) (6) Terminal type The E5CD is set for a K-type thermocouple (input type = 5) by default. An input error (s.err) will occur if the input type setting does not agree with the temperature sensor. Check the input type. () Control output R odels with Relay Output 2 OUT R (5) Sensor (Temperature/Analog) Input TC Pt I V A B ma B V (6) Options Event Inputs and 2, and CT ( ) 3 4 EV EV2 5 6 CT 7 Q odels with Voltage Output (for Driving SSR) 2 + OUT Q 2 Communications (RS-485), CT B(+) RS-485 A( ) CT C odels with Linear Current Output 2 + OUT C Communications (RS-485), Event Inputs 3 and 4 B(+) 3 RS A( ) 5 6 ( ) 7 EV3 8 EV4 (2) Auxiliary Outputs Auxiliary outputs, 2 7 Auxiliary output Auxiliary output 6 Event inputs and 2, and transfer output ( ) EV EV2 (3) Input Power Supply A to 24 VAC 24 VAC/DC V I Transfer Output D 2 (no polarity) Use no-voltage inputs for the event inputs. The polarity for non-contact inputs is given in parentheses. Note:. The application of the terminals depends on the model. 2. Do not wire the terminals that are shown with a gray background. 3. When complying with EC standards, the cable that connects the sensor must be 3 m or less. If the cable length exceeds 3 m, compliance with EC standards will not be possible. 4. Connect 3 crimped terminals. 5. Due to UL Listing requirements, use the E54-CTL or E54-CT3L Current Transformer with the factory wiring (internal wiring). Use a UL category OBA or OBA7 current transformer that is UL Listed for field wiring (external wiring) and not the factory wiring (internal wiring). 2

13 E5CD/E5CD-B E5CD-B (Push-In Plus Terminal Blocks) Control output Relay output 25 VAC, 3 A (resistive load) Voltage output (for driving SSR) 2 VDC, 2 ma Linear current output to 2 ma DC 4 to 2 ma DC Load: 5 Ω max Auxiliary outputs, 2 Relay outputs 25 VAC, 2 A (resistive load) E5CD-@@ B () (2) (3) (4) (5) (6) Terminal type The E5CD-B is set for a K-type thermocouple (input type = 5) by default. An input error (s.err) will occur if the input type setting does not agree with the temperature sensor. Check the input type. () Control output R odels with Relay Output 2 (5) Sensor (Temperature/Analog) Input TC Pt I V A B ma B V (6) Options Event Inputs and 2, and CT EV EV2 CT ( ) ( ) OUT R Q odels with Voltage Output (for Driving SSR) 2 + OUT Q 2 Communications (RS-485), CT C odels with Linear Current Output 4 Communications (RS-485), Event Inputs 3 and 4 Note:. The application of the terminals depends on the model. 2. Do not wire the terminals that are shown with a gray background. 3. When complying with EC standards, the cable that connects the sensor must be 3 m or less. If the cable length exceeds 3 m, compliance with EC standards will not be possible. 4. Refer to E5@D-B (Push-In Plus terminal block types) on page 48 for wire specifications and wiring methods. 2 + OUT C Event inputs and 2, and transfer output B(+) B(+) ( ) ( ) RS RS A( ) A( ) EV EV2 ( ) CT ( ) V EV3 I EV4 Transfer Output (2) Auxiliary Outputs Auxiliary output 2 Auxiliary output (3) Input Power Supply to 24 VAC 24 VAC/DC 5. Common terminals are indicated with Wiring Example: asterisks (). 3 You can use the input power supply and communications common 4 terminals for crossover wiring. 5 Controllers given below if you use 6 crossover wiring for the input power supply. To another E5CD-B to 24 VAC Controllers: 6 max. 24 VAC/VDC Controllers: 8 max. 6. Due to UL Listing requirements, use the E54-CTL or E54-CT3L Current Transformer with the factory wiring (internal wiring). Use a UL category OBA or OBA7 current transformer that is UL Listed for field wiring (external wiring) and not the factory wiring (internal wiring) (no polarity) Use non-voltage inputs for the event inputs. The polarity for a non-contact input is indicated by ( ). Isolation/Insulation Block Diagrams E5CD E5CD-B Sensor input and CT input Sensor input and CT input Communications and event inputs Communications and event inputs Power supply Voltage output (for driving SSR), linear current output, and transfer output Power supply Voltage output (for driving SSR), linear current output, and transfer output Relay output Relay output Auxiliary output Auxiliary output, 2 Auxiliary output 2 : Reinforced insulation : Reinforced insulation : Functional isolation : Functional isolation 3

14 E5CD/E5CD-B Nomenclature E5CD/E5CD-B Temperature unit Front panel Operation indicators No. display or specified parameter No. 2 display or specified parameter value Top View Bar display Use the U D Keys to set the parameter. Press O Key once to go to Adjustment Level. Use S Key to change the digit (default setting). Press O Key for at least 3 seconds to go to Initial Setting Level. Use the Key to change to another parameter. Top-panel Setup Tool port Dimensions (Unit: mm) Controllers E5CD (66) Panel Cutout ounted Separately Group ounted (48 number of units - 2.5) min. Group mounting does not allow waterproofing. Waterproof Packing (Accessory) ounting Adapter (Accessory) Terminal Covers (E53-COV23, accessory) E5CD-B With Terminal Covers (E53-COV7, Sold separately) ounted Waterproof Packing (Accessory) ounting Adapter (Accessory) Terminal Cover (E53-COV7) (Sold separately) (7.4) Recommended panel thickness is to 5 mm. Group mounting is not possible in the vertical direction. (aintain the specified mounting space between Controllers.) To mount the Controller so that it is waterproof, insert the waterproof packing onto the Controller. When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications. Use a control panel thickness of to 3 mm if the Y92A-48N and a USB-Serial Conversion Cable are used together. Use a control panel thickness of to 3 mm if the Y92S-P8 and a USB-Serial Conversion Cable are used together. 58 Waterproof Packing (Accessory) ounting Adapter (Accessory) The Setup Tool port is on the top of the Digital Temperature Controller. It is used to connect the Digital Temperature Controller to the computer to use the Setup Tool. The E58-CIFQ2 USB-Serial Conversion Cable is required to make the connection. Refer to the instructions that are provided with the USB-Serial Conversion Cable for the connection procedure. Note: Do not leave the USB-Serial Conversion Cable connected when you use the Digital Temperature Controller. 4

15 E5CD/E5CD-B Accessories (Order Separately) USB-Serial Conversion Cable E58-CIFQ2 (2) LED (RD) USB connector (type A plug) LED (PWR) LED (SD) Serial connector Terminal Covers (Cannot be used on a Push-In Plus terminal block type) E53-COV Terminal Covers (Cannot be used on a Push-In Plus terminal block type) E53-COV23 (Three Covers provided.) The Terminal Covers are provided with the Digital Temperature Controller. Order the Terminal Cover separately if it becomes lost or damaged Terminal Cover (E53-COV23) Waterproof Packing Y92S-P8 (for DIN 48 48) The Waterproof Packing is provided with the Digital Temperature Controller. Order the Waterproof Packing separately if it becomes lost or damaged. The Waterproof Packing can be used to achieve an IP66 degree of protection. (Deterioration, shrinking, or hardening of the waterproof packing may occur depending on the operating environment. Therefore, periodic replacement is recommended to ensure the level of waterproofing specified in IP66. The time for periodic replacement depends on the operating environment. Be sure to confirm this point at your site. Consider three years as rough standard.) 5

16 E5CD/E5CD-B Current Transformers E54-CT Filler (epoxy) dia. Case Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) E54-CT or E54-CTL aximum continuous heater current: 5 A (5/6 Hz) Number of windings: 4 2 Winding resistance: Two, 3.5 dia. Output voltage (Eo) V (r.m.s.) V mv Frequency: 5 Hz kω Ω 3% % Distortion factor % E54-CTL 2 RL=Ω 8 5 μv ma,a Thru-current (Io) A (r.m.s.) 5±5 Cable (AWG8) (2) Shrinkable tube Case (PBT) ark (yellow) dia. Filler (epoxy) Two, 3.5 dia. 3 6

17 E5CD/E5CD-B E54-CT3 Filler (epoxy) dia. Case (PBT) 2.36 dia. 9 Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) E54-CT3 or E54-CT3L aximum continuous heater current: 2 A (5/6 Hz) (aximum continuous heater current for an OR Digital Temperature Controller is 5 A.) Number of windings: 4±2 Winding resistance: 8±.8 E54-CT3 Accessories Armature Approx. 3 dia. 4 8 Two, 3 (depth: 4) 3 Connection Example Armature Plug 5 Output voltage (Eo) V (r.m.s.) V Frequency: 5 Hz Distortion factor kω % 5Ω 3% % mv Ω 5Ω RL=Ω Lead μv Plug 8 ma,a Thru-current (Io) A (r.m.s.) Approx. 6 dia. (22) E54-CT3L 8 3 ±5 Cable (AWG8) Case (PBT) 2. dia. Filler (epoxy) Two, 3 (depth: 4) 3 7

18 E5CD/E5CD-B Adapter Y92F-45 Note:. Use this Adapter when the Front Panel has already been prepared for the 2. Only black is available. 3. You cannot use the E58-CIFQ2 USB-Serial Conversion Cable if you use the Y92F-45 Adapter. To use the USB-Serial Conversion Cable to make the settings, do so before you mount the Digital Temperature Controller in the panel. 4. You cannot use it together with the Y92F-49 Adapter that is enclosed with the Controller. Fixture (Accessory) to ounting Example Panel ( to 8 mm) ounting Adapter Y92F-3 (Accessory) To back of the E5CD DIN Track ounting Adapter (Cannot be used on a Push-In Plus terminal block type) Y92F-52 Note: This Adapter cannot be used together with the Terminal Cover. Remove the Terminal Cover to use the Adapter. 6 This Adapter is used to mount the E5CD to a DIN Track. If you use the Adapter, there is no need for a plate to mount in the panel or to drill mounting holes in the panel ounting Example

19 E5CD/E5CD-B Waterproof Cover Y92A-48N (2) ounting Adapter Y92F-49 The ounting Adapter is provided with the Digital Temperature Controller. Order this Adapter separately if it becomes lost or damaged Front Cover Y92A-48D Note: This Front Cover cannot be used if the Waterproof Packing is installed. This Front Cover is soft type. It is able to operate the controller with using this cover. Front Cover Y92A-48H This Front Cover is hard type. Please use it for the mis-operation prevention etc. Draw-out Jig (Cannot be used on a Push-In Plus terminal block type) Y92F-58 Use this Draw-out Jig to remove the interior body of the Digital Temperature Controller from the case to perform maintenance without removing the terminal wiring

20 Digital Temperature Controller E5ED/E5ED-B (48 96 mm) Optimize Control by Detecting Status Changes. Easily Satisfy Both Productivity and Quality. odels with Push-In Plus technology Added to Lineup. Automatic optimization of control for changes in systems (Adaptive Control). Functions specialized for packaging machines (Temperature Sensors for Packaging achines and Automatic Filter Adjustment). Function specialized for water-cooled extruders (Watercooling Output Adjustment). Indication data (Power Time, Ambient Temperature, and Output / Count). Basic performance is same as the E5 C standard models. Draw-out structure for easy maintenance. (Screw terminal blocks only) mm Screw Terminal Blocks E5ED mm Push-In Plus Terminal Blocks E5ED-B For the most recent information on models that have been certified for safety standards, refer to your OR website. Refer to Safety Precautions on 43. ain I/O Functions Sensor Input Universal input Thermocouple Pt Analog current/voltage E5ED/E5ED-B Three-level Display, SV, and V displayed at the same time. 4-digit displays Bar displays Indication Accuracy Thermocouple input ±.3% Pt input: ±.2% of Analog input: ±.2% of FS Control Output Relay output Voltage output (for driving SSR) Linear current output Event Inputs None 2 4 Sampling Period 5 ms Serial Communications None RS-485 Adaptive Control Automatic Filter Adjustment Water-cooling Output Adjustment Indication Data Power Time Ambient Temperature Output / Count Control Output 2 Relay output Auxiliary Outputs 4 Transfer Output None This datasheet is provided as a guideline for selecting products. Be sure to refer to the following manuals for application precautions and other information required for operation before attempting to use the product. E5@D Digital Temperature Controllers User s anual (Cat. No. H224) E5@D Digital Temperature Controllers Communications anual (Cat. No. H225) 2

21 odel Number Legend and Standard odels odel Number Legend odels with Screw Terminal Blocks 6 -@@@ (Example: E5ED-R4A6-) A B C D E F E5ED/E5ED-B odel E5ED A B C D E F Control outputs and 2 No. of auxiliary outputs Power supply voltage Terminal type Input type Options eaning mm Control output Control output 2 R Relay output None Q Voltage output (for driving SSR) None C Linear current output None QR Voltage output (for driving SSR) Relay output RR Relay output Relay output 4 4 (auxiliary outputs and 2 with same common and auxiliary outputs 3 and 4 with same common) A to 24 VAC D 24 VAC/DC 6 Screw terminal blocks (with E53-COV24 Terminal Cover), draw-out structure Universal input HB alarm and HS alarm Communications Event inputs Transfer Output RS RS RS Provided.. This option can be selected when the control output is C. 2. This option can be selected when the control output is R, Q, QR, or RR. 3. This option can be selected when the control output is R or Q. Heating and Cooling Control Using Heating and Cooling Control A Control Output Assignment If there is no control output 2, an auxiliary output is used as the cooling control output. If there is a control output 2, the two control outputs are used for heating and cooling. (It does not matter which output is used for heating and which output is used for cooling.) B Control If PID control is used, you can set PID control separately for heating and cooling. This allows you to handle control systems with different heating and cooling response characteristics. List of odels odel E5ED-R4A6- E5ED-R4D6- E5ED-R4A6-8 E5ED-R4D6-8 E5ED-R4A6- E5ED-R4D6- E5ED-Q4A6- E5ED-Q4D6- E5ED-Q4A6-8 E5ED-Q4D6-8 E5ED-Q4A6- E5ED-Q4D6- odel E5ED-C4A6- E5ED-C4D6- E5ED-C4A6-4 E5ED-C4D6-4 E5ED-C4A6-22 E5ED-C4D6-22 E5ED-RR4A6- E5ED-RR4A6-8 E5ED-QR4A6- E5ED-QR4A6-8 2

22 E5ED/E5ED-B odel Number Legend odels with Push-In Plus Terminal Blocks B-@@@ (Example: E5ED-R4AB-) A B C D E F odel E5ED A B C D E F Control outputs and 2 No. of auxiliary outputs Power supply voltage Terminal type Input type Options eaning mm Control output Control output 2 R Relay output None Q Voltage output (for driving SSR) None C Linear current output None QR Voltage output (for driving SSR) Relay output RR Relay output Relay output 4 4 (auxiliary outputs and 2 with same common and auxiliary outputs 3 and 4 with same common) A to 24 VAC D 24 VAC/DC B Push-In Plus terminal block Universal input HB alarm and HS alarm Communications Event inputs Transfer Output RS RS RS Provided.. This option can be selected when the control output is C. 2. This option can be selected when the control output is R, Q, QR, or RR. 3. This option can be selected when the control output is R or Q. Heating and Cooling Control Using Heating and Cooling Control A Control Output Assignment If there is no control output 2, an auxiliary output is used as the cooling control output. If there is a control output 2, the two control outputs are used for heating and cooling. (It does not matter which output is used for heating and which output is used for cooling.) B Control If PID control is used, you can set PID control separately for heating and cooling. This allows you to handle control systems with different heating and cooling response characteristics. List of odels odel E5ED-R4AB- E5ED-R4DB- E5ED-R4AB-8 E5ED-R4DB-8 E5ED-R4AB- E5ED-R4DB- E5ED-Q4AB- E5ED-Q4DB- E5ED-Q4AB-8 E5ED-Q4DB-8 E5ED-Q4AB- E5ED-Q4DB- odel E5ED-C4AB- E5ED-C4DB- E5ED-C4AB-4 E5ED-C4DB-4 E5ED-C4AB-22 E5ED-C4DB-22 E5ED-RR4AB- E5ED-RR4AB-8 E5ED-QR4AB- E5ED-QR4AB-8 22

23 E5ED/E5ED-B Optional Products (Order Separately) USB-Serial Conversion Cable odel E58-CIFQ2 Communication Conversion Cable odel E58-CIFQ2-E Note: Always use this product together with the E58-CIFQ2. Terminal Covers (Cannot be used on a Push-In Plus terminal block type) odel E53-COV24 (3pcs) Note: Terminal Covers are provided with the Digital Temperature Controller. Waterproof Packing odel Y92S-P9 Note: This Waterproof Packing is provided with the Digital Temperature Controller. Waterproof Cover odel Y92A-49N Current Transformers (CTs) Hole diameter odel 5.8 mm E54-CT 5.8 mm E54-CTL 2. mm E54-CT3 2. mm E54-CT3L Lead wires are included with these CTs. If UL certification is required, use these CTs. Draw-out Jig (Cannot be used on a Push-In Plus terminal block type) odel Y92F-59 C-Thermo Support Software odel EST2-2C-V4 Note: C-Thermo version 4.66 or higher is required for the E5ED. C-Thermo version 4.67 or higher is required for the E5ED-B. For the system requirements for the C-Thermo, refer to information on the EST2-2C-V4 on the OR website ( Front Port Cover odel Y92S-P7 Note: This Front Port Cover is provided with the Digital Controller. ounting Adapter odel Y92F-5 (2pcs) Note: This ounting Adapter is provided with the Digital Temperature Controller. 23

24 E5ED/E5ED-B Specifications Ratings Power supply voltage Operating voltage range Power consumption Sensor input Input impedance Control method Control output Auxiliary output Event input Transfer Output Setting method Relay output Indication method ulti Bank switching Other functions Voltage output (for driving SSR) Linear current output Number of outputs Output specifications Number of inputs External contact input specifications Number of outputs Output specifications Ambient operating temperature A in model number: to 24 VAC, 5/6 Hz D in model number: 24 VAC, 5/6 Hz; 24 VDC 85% to % of rated supply voltage odels with option selection of : 6.6 VA max. at to 24 VAC, and 4. VA max. at 24 VAC or 2.3 W max. at 24 VDC All other models: 8.3 VA max. at to 24 VAC, and 5.5 VA max. at 24 VAC or 3.2 W max. at 24 VDC Temperature input Thermocouple: K, J, T, E, L, U, N, R, S, B, C/W, or PL II Platinum resistance thermometer: Pt or JPt Infrared temperature sensor (ESB): to 7 C, 6 to 2 C, 5 to 65 C, or 4 to 26 C Analog input Current input: 4 to 2 ma or to 2 ma Voltage input: to 5 V, to 5 V, or to V Current input: 5 max., Voltage input: min. (Use a : connection when connecting the ES2-HB/THB.) / control or 2-PID control (with auto-tuning) ST-NO, 25 VAC, 5 A (resistive load), electrical life:, operations, minimum applicable load: 5 V, ma (reference value) Output voltage: 2 VDC 2% (PNP), max. load current: 4 ma, with short-circuit protection circuit (The maximum load current is 2 ma for models with two control outputs.) 4 to 2 or to 2 ma DC, Load: 5 max., Resolution: Approx., 4 ST-NO relay outputs, 25 VAC, 2 A (resistive load) Electrical life:, operations, inimum applicable load: ma at 5 V (reference values) 2 or 4 (depends on model) Contact input: : k max., : k min. Non-contact input: : Residual voltage:.5 V max., : Leakage current:. ma max. Current flow: Approx. 7 ma per contact (depends on model): Transfer output type Current output: 4 to 2 ma DC, Load: 5, Resolution: Approx., Linear voltage output: to 5 V DC, Load: k min., Resolution: Approx., Digital setting using front panel keys -segment digital display, individual indicators, and bar display Character height: : 8. mm, SV:. mm, V: 7.8 mm Three displays Contents: /SV/V, /SV/ulti-, /SV/Remaining soak time, etc. Numbers of digits: 4 digits each for, SV, and V displays Up to eight set points ( to 7) can be saved and selected using the event inputs, key operations, or serial communications. None Adaptive control, automatic filter adjustment, water-cooling output adjustment, indication data (power time monitor, ambient temperature monitor, and control output / count monitors), parameter masking, operation after power, manual output, heating/cooling control, loop burnout alarm, ramp, other alarm functions, heater burnout (HB) alarm (including SSR failure (HS) alarm), 4% AT, % AT, V limiter, input digital filter, robust tuning, input shift, run/stop, protection functions, extraction of square root, V change rate limit, logic operations, temperature status display, simple programming, moving average of input value, and display brightness setting to 55 C (with no condensation or icing), For 3-year warranty: to 5 C with standard mounting (with no condensation or icing) Ambient operating humidity 25% to 85% Storage temperature 25 to 65 C (with no condensation or icing) Altitude 2, m max. Recommended fuse T2A, 25 VAC, time-lag, low-breaking capacity Installation environment Overvoltage category II, Pollution Degree 2 (EN/IEC/UL 6-) 24

25 E5ED/E5ED-B Input Ranges Thermocouple/Platinum Resistance Thermometer (Universal inputs) Sensor type Sensor specification Temperature range ( C) Shaded settings are the default settings. The applicable standards for the input types are as follows: K, J, T, E, N, R, S, B: JIS C 62-25, IEC JPt: JIS C , JIS C L: Fe-CuNi, DIN Pt: JIS C , IEC 675 U: Cu-CuNi, DIN PL II: According to Platinel II electromotive force charts from BASF (previously Engelhard) C/W: W5Re/W26Re, JIS C62-25, AST E Analog input Platinum resistance thermometer Thermocouple Pt JPt K J T E L U N R S B C/W PLII Infrared temperature sensor to 7 C 6 to 2 C 5 to 65 C Set value Input type Current Voltage Input 4 to 2 ma to 2 ma to 5 V to 5 V to V specification Usable in the following ranges by scaling: Setting range 999 to 9999, 99.9 to 999.9, 9.99 to or.999 to Set value to 26 C 26 25

26 E5ED/E5ED-B Alarm Types Each alarm can be independently set to one of the following 7 alarm types. The default is 2: Upper limit. (see note.) Auxiliary outputs are allocated for alarms. delays and delays ( to 999 s) can also be specified. Note: In the default settings for models with HB or HS alarms, alarm is set to a heater alarm (HA) and the Alarm Type parameter is not displayed. To use alarm, set the output assignment to alarm. Set value Alarm type Alarm output operation When alarm value is positive When alarm value is negative Description of function Alarm function Output No alarm Set the upward deviation in the set point for the alarm upper L H limit (H) and the lower deviation in the set point for the alarm Upper- and lower-limit 2 lower limit (L). The alarm is when the is outside this deviation range. 2 (default) Upper-limit 3 Lower-limit Upper- and lower-limit range Upper- and lower-limit with standby sequence Upper-limit with standby sequence Lower-limit with standby sequence Absolute-value upperlimit 9 Absolute-value lower-limit Absolute-value upperlimit with standby sequence Absolute-value lower-limit with standby sequence 2 LBA (alarm type only) change rate alarm absolute-value upper-limit alarm absolute-value lower-limit alarm V absolute-value upper-limit alarm 9 V absolute-value lower-limit alarm 9 5 Standard Control Heating/Cooling Control (Heating V) Standard Control Heating/Cooling Control (Cooling V) L L H H V V V V 3 4 Standard Control Heating/Cooling Control (Heating V) Always Standard Control Heating/Cooling Control (Cooling V) Always V V Set the upward deviation in the set point by setting the alarm value (). The alarm is when the is higher than the by the deviation or more. Set the downward deviation in the set point by setting the alarm value (). The alarm is when the is lower than the by the deviation or more. Set the upward deviation in the set point for the alarm upper limit (H) and the lower deviation in the set point for the alarm lower limit (L). The alarm is when the is inside this deviation range. A standby sequence is added to the upper- and lower-limit alarm (). 6 A standby sequence is added to the upper-limit alarm (2). 6 A standby sequence is added to the lower-limit alarm (3). 6 The alarm will turn if the process value is larger than the alarm value () regardless of the set point. The alarm will turn if the process value is smaller than the alarm value () regardless of the set point. A standby sequence is added to the absolute-value upperlimit alarm (8). 6 A standby sequence is added to the absolute-value lowerlimit alarm (9). 6 This alarm type turns the alarm when the set point () is higher than the alarm value (). This alarm type turns the alarm when the set point () is lower than the alarm value (). This alarm type turns the alarm when the manipulated variable (V) is higher than the alarm value (). This alarm type turns the alarm when the manipulated variable (V) is lower than the alarm value (). 26