Test Report: HLG-80H-24

Size: px

Start display at page:

Download "Test Report: HLG-80H-24"

Prosper Wilkerson
5 years ago
Views:

1 Test Report: HLG-80H-24 80W Single Switching Power Supply DESIGN ERIFY TEST Function Test Input Function Test Protection Function Test Control Function Test Component Stress Test SAFETY & E.M.C. TEST Safety Test E.M.C. Test RELIABILITY TEST ENIRONMENT TEST

2 DESIGN ERIFY TEST OUTPUT FUNCTION TEST 1 RIPPLE & NOISE 1:150 mp-p (Max ) I/P: 230AC 1: 27.6 mp-p (Max ) 2 OUTPUT OLTAGE ADJUST RANGE 3 CURRENT ADJUST RANGE 4 OUTPUT OLTAGE TOLERANCE CH1:22 ~ 27 I/P: 230 AC I/P: 115 AC O/P:MIN LOAD CH1:2.04 A ~ 3.4 A I/P: 230 AC I/P: 115 AC O/P:MIN LOAD 1: 1 %~ -1 % (Max) I/P:100 AC / 305 AC O/P:FULL/ MIN LOAD ~ ~ / 230 AC / 115 AC A~ A/ 230 AC A ~ A/ 115 AC 1: 0.15 %~ % 5 LINE REGULATION 1:0.5 %~ -0.5 % (Max) I/P:100AC ~ 305 AC 1: 0 %~ 0 % 6 LOAD REGULATION 1: 0.5%~ -0.5 % (Max) I/P: 230 AC O/P:FULL ~MIN LOAD 1: 0.13 %~ % 7 SET UP TIME 230AC: 500 ms (Max) I/P: 230 AC 230AC/ 294 ms 115AC: 1200 ms(max) I/P: 115 AC 115AC/ 330 ms 8 RISE TIME 230AC: 80 ms (Max) I/P: 230 AC 230AC/ 19 ms 115AC: 80 ms (Max) I/P: 115 AC 115AC/ 19 ms 9 HOLD UP TIME 230AC: 16 ms (TYP) I/P: 230 AC 230AC/ 87 ms 115AC: 16 ms (TYP) I/P: 115 AC 115AC/ 36 ms 10 OER/UNDERSHOOT TEST < +5% I/P: 230 AC 11 DYNAMIC LOAD 1: 2400 mp-p I/P: 230 AC (1).O/P:FULL /Min LOAD 90%DUTY/ 1KHZ (2).O/P:FULL /Min LOAD 50%DUTY/ 120HZ (1)265 (2)655 TEST: <5 % mp-p mp-p Model: HLG-80H-24 Test Report 2 / 8

3 12 DIMMER TEST (for B-type only) SPEC: *Reference resistance value for output adjustment (Typical) Resistance value 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% *1 ~ 10 dimming function for output adjustment (Typical) Dimming value % 20% 30% 40% 50% 60% 70% 80% 90% 100% *10 PWM signal for output adjustment (Typical) Duty value 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% TEST RESULT: I/P: 230 AC ; Resistance value 10K 20K 30K 40K 50K 60K 70K 80K 90K 100K A 0.606A 0.909A 1.272A 1.648A 2.002A 2.348A 2.704A 3.099A 3.456A 2 % 7.56% 17.82% 26.74% 37.41% 48.47% 58.88% 69.06% 79.53% 91.15% % Dimming value A 0.599A 0.890A 1.250A 1.614A 1.973A 2.330A 2.686A 3.048A 3.409A % 7.29% 17.62% 26.18% 36.76% 47.47% 58.03% 68.53% 79.00% 89.65% % Duty value 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% A 0.689A 1.033A 1.369A 1.724A 2.079A 2.433A 2.788A 3.145A 3.498A % 9.97% 20.26% 30.38% 40.26% 50.71% 61.15% 71.56% 82.00% 92.50% % INPUT FUNCTION TEST 1 INPUT OLTAGE RANGE 90AC~305 AC I/P:TESTING I/P: LOW-LINE-3= 87 HIGH-LINE+15%=305 O/P:FULL/MIN LOAD ON: 30 Sec. OFF: 30 Sec 10MIN ( AC POWER ON/OFF ) TEST: OK 71 ~305 2 INPUT FREQUENCY RANGE 47HZ ~63 HZ I/P: 90 AC ~ 305 AC O/P:FULL~MIN LOAD 3 POWER FACTOR 0.96 / 230 AC(TYP) I/P: 230 AC I/P: 115 AC 0.96 / 115 AC(TYP) I/P: 277 AC 0.94 / 277 AC(TYP) 4 EFFICIENCY 91 % (TYP) I/P: 230 AC TEST: OK PF= / 230 AC PF= / 115 AC PF= / 277 AC % Model: HLG-80H-24 Test Report 3 / 8

4 5 INPUT CURRENT 277/ 0.4 A (TYP) I/P: 277 AC I = 0.34 A/ 277 AC 230/ A (TYP) I/P: 230 AC I = 0.40 A/ 230 AC 115/ 0.85 A (TYP) I/P: 115 AC I = 0.79 A/ 115 AC 6 INRUSH CURRENT 230/ 70 A (TYP) I/P: 230 AC I = 69 A/ 230 AC COLD START 7 LEAKAGE CURRENT < 0.75 ma / 277 AC I/P: 277 AC 8 TOTAL HARMONIC DISTORTION THD< 20% when output loading 60% at 115AC/230AC input and output loading 75% at 277AC input O/P:Min LOAD I/P: 115 AC I/P: 230 AC O/P:60% LOAD I/P: 277 AC O/P:75%LOAD L-FG: 0.2 ma N-FG: 0.2 ma THD: 8.07 /115AC THD: /230AC THD: /277AC PROTECTION FUNCTION TEST 1 OER LOAD PROTECTION 95 % ~ 108 % I/P: 230 AC I/P: 115 AC O/P:TESTING %/ 230 AC 101 %/ 115 AC Constant limiting, recovers automatically after fault condition is removed 2 OER OLTAGE PROTECTION CH1: 28 ~ 35 I/P: 230 AC I/P: 115 AC O/P:MIN LOAD / 230 AC / 115 AC Shut down o/p voltage, re-power on to recover 3 OER TEMPERATURE PROTECTION I/P: 230 AC O.T.P. Active Shut down o/p voltage, re-power on to recover 4 SHORT PROTECTION SHORT EERY OUTPUT 1 HOUR I/P: 305 AC Constant limiting, recovers automatically after fault condition is removed Model: HLG-80H-24 Test Report 4 / 8

5 COMPONENT STRESS TEST 1 Power Transistor Q 1 Rated: I/P:High-Line +3 = 308 (1) 624 ( D to S) or (C to E) Peak oltage 12A/700 O/P: (1)Full Load Turn on (2) Short (3)Full load continue (2) (3) Diode Peak oltage Q101 Rated: 80A/120 3 Clamp Diode Peak oltage D12 Rated: 2A/800 4 Input Capacitor oltage C 5 Rated: 82u/450 I/P:High-Line +3 = 308 O/P: (1)Full Load Turn on (2) Short (3)Full load continue I/P:High-Line +3 = 308 O/P: (1) Dynamic Load 90%Duty/1KHz (2)Full load continue I/P:High-Line +3 = 308 O/P: (1)Full Load Turn on /Off (2) Min load Turn on /Off (3)Full Load /Min load Change (1) 100 (2) (3) (1) (2) (1) 450 (2) 444 (3) Control IC oltage Test U1 Rated: 16~38 I/P:High-Line +3 = 308 O/P: (1)Full Load Turn on /Off (2) Min load Turn on /Off (3)Full Load /Min load Change (1) 21.6 (2) 22.3 (3) Power Transistor ( D to S) or (C to E) Peak oltage Q2 Rated: 10A/600 I/P:High-Line +3 = 308 O/P: (1)Full Load Turn on (2) Short (3)Full load continue (1) (2) (3) Model: HLG-80H-24 Test Report 5 / 8

6 SAFETY & E.M.C. TEST SAFETY TEST 1 WITHSTAND OLTAGE I/P-O/P: 3.75 KAC/min I/P-O/P: 4 KAC/min I/P-O/P: ma I/P-FG: 2 KAC/min<4.5mA I/P-FG: 2.4 KAC/min I/P-FG: ma O/P-FG: 1.5KAC/min O/P-FG:1.8KAC/min O/P-FG: ma 2 ISOLATION RESISTANCE I/P-O/P:500DC>100MΩ I/P-FG: 500DC>100MΩ O/P-FG:500DC>100MΩ I/P-O/P: 500 DC I/P-FG: 500 DC O/P-FG: 500 DC /70%RH I/P-O/P: 30 GΩ I/P-FG: 30 GΩ O/P-FG: 30 GΩ 3 GROUNDING CONTINUITY FG(PE) TO CHASSIS OR TRACE < 100 mω 4 APPROAL TU: Certificate NO :R UL: File NO :E A / 2min / 70%RH 9 mω E.M.C TEST 1 HARMONIC EN CLASS A CLASS C 2 CONDUCTION EN55015 CLASS B 3 RADIATION EN55015 CLASS B 4 E.S.D EN INDUSTRY AIR:8K / Contact:4K I/P: 230AC/50HZ O/P:100% ECTRONICLOAD O/P:100%LED LOAD I/P: 230 AC (50HZ) O/P:FULL LOAD I/P: 230 AC (50HZ) I/P: 230 AC/50HZ PASS PASS Test by certified Lab PASS Test by certified Lab CRITERIA A 5 E.F.T EN INDUSTRY INPUT: 2K I/P: 230 AC/50HZ CRITERIA A 6 SURGE IEC INDUSTRY L-N :2K L,N-PE:4K I/P: 230 AC/50HZ CRITERIA A Model: HLG-80H-24 Test Report 6 / 8

7 RELIABILITY TEST ENIRONMENT TEST 1 TEMPERATURE RISE TEST MODEL: HLG-80H ROOM AMBIENT BURN-IN:13.5 HRS I/P: 230AC O/P:95% LOAD Ta= HIGH AMBIENT BURN-IN:67 HRS I/P: 230AC O/P:95% LOAD Ta= LOW TEMPERATURE TURN ON TEST NO Position ROOM AMBIENT Ta=25.1 HIGH AMBIENT Ta= LF BD L C Q Q U RTH T Q C L TURN ON AFTER 2 HOUR I/P: 305AC/100AC O/P: 95 % LOAD Ta= -40 /-25 TEST:OK 3 HIGH HUMIDITY HIGH TEMPERATURE HIGH OLTAGE TURN ON TEST AFTER 12 HOURS IN CHAMBER ON CONTROL 60 I/P: 305 AC O/P:95% LOAD Ta= 60 HUMIDITY= 95 %R.H TEST:OK 4 TEMPERATURE COEFFICIENT %(0~50 ) I/P: 230 AC O/P:95% LOAD %(0~50 ) 5 STORAGE TEMPERATURE TEST 1. Thermal shock Temperature: -45 ~ Temperature change rate :25 / MIN 3. Dwell time low and high temperature : 30 MIN/EACH 4. Total test cycle:5 CYCLE 5. Input/ condition: STATIC 6 THERMAL SHOCK TEST 1. Thermal shock Temperature: -40 ~ Temperature change rate :25 / MIN 3. Dwell time low and high temperature : 30 MIN/EACH 4. Total test cycle:10 CYCLE 5. Input/ condition: 230AC/Full Load AC ON/OFF TEST turn on 58sec;turn off 2sec OK OK Model: HLG-80H-24 Test Report 7 / 8

8 7 IBRATION TEST 1 Carton & 1 Set (1) Waveform: Sine Wave 8 CAPACITOR LIFE CYCLE (2) Frequency:10~500Hz (3) Sweep Time:12min/sweep cycle (4) Acceleration:5G (5) Test Time:60min in each axis (X.Y.Z) (6) HLG-80H-24:SUPPOSE C106 IS THE MOST CRITICAL COMPONENT (1) I/P: 230AC Ta= 25 LIFE TIME (2) I/P: 230AC Ta= 60 LIFE TIME (3) I/P: 230AC O/P:75% LOAD Ta= 60 LIFE TIME (4) I/P: 230AC O/P:50% LOAD Ta= 60 LIFE TIME 9 MTBF MIL-HDBK-217F NOTICES2 PARTS COUNT TOTAL FAILURE RATE:357.8K HRS TEST:OK (1) HRS (2) HRS (3) HRS (4) HRS 10 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure(Expected Life) : 62,000 Tcase 75 DATE SAMPLE TEST RESULT TESTER APPROAL 2010/11/5 RD SAMPLE PASS SANFORD SU INCENT TSENG 2010/12/24 PRODUCT SAMPLE PASS SANFORD SU INCENT TSENG 2009/08/04 A50-F023 Model: HLG-80H-24 Test Report 8 / 8

Test Report: PLP-45-12

Test Report: PLP-45-12 45W Single Output LED Power Supply DESIGN ERIFY TEST Output Function Test Input Function Test Protection Function Test Component Stress Test SAFETY & E.M.C. TEST Safety Test E.M.C.