15W Ultra Slim Step Shape DIN Rail DESIGN VERIFY TEST
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1 TEST REPORT: HDR W Ultra Slim Step Shape DIN Rail DESIGN VERIFY TEST Output Function Test Input Function Test Protection Function Test Control Function Test Component Stress Test SAFETY & E.M.C. TEST Safety Test E.M.C. Test RELIABILITY TEST ENVIRONMENT TEST

2 DESIGN VERIFY TEST OUTPUT FUNCTION OUTPUT VOLTAGE CH1: 4.50V ~ 5.50V I/P: 30VAC CH1: 4.38V ~ 6.5V 1 ADJUST RANGE MIN LOAD OUTPUT VOLTAGE TOLERANCE (Max) LINE REGULATION (MAX.) LOAD REGULATION (MAX.) OVER/UNDERSHOOT TEST RIPPLE & NOISE(Max) high frequency: V1:.0% ~ -.0% I/P: 100VAC / 77VAC V1: 0.60% ~ -1.40% FULL / MINLOAD TA= 5 V1: 1.0% ~ -1.0% I/P: 100VAC / 77VAC V1: 0.00% ~ 0.00% V1: 1.0% ~ -1.0% I/P: 30VAC V1: 0.60% ~ 0.98% MIN LOAD ~ I/P: 30VAC < ± 10% TEST<.0 % V1: 80 mvp-p I/P: 30VAC V1: 7.4 mvp-p low frequency: 6 high f low f 30VAC : 000ms I/P: 30VAC 30VAC : 904ms SET UP TIME (MAX.) 115VAC : 000ms I/P: 115VAC 115VAC : 91ms CH1 : Output Voltage CH : AC Input Voltage CH1 : Output Voltage CH : AC Input Voltage 7 SET UP TIME HIGH LINE SET UP TIME LOW LINE

3 30VAC : 80ms I/P: 30VAC 30VAC : 6.0ms RISE TIME (MAX.) 115VAC : 80ms I/P: 115VAC 115VAC : 6.4ms CH1 : Output Voltage CH1 : Output Voltage 8 RISE TIME HIGH LINE RISE TIME LOW LINE 30VAC : 30ms I/P: 30VAC 30VAC : 86.4ms HOLD UP TIME (TYP.) 115VAC : 1ms I/P: 115VAC 115VAC : 17.6ms CH1 : Output Voltage CH : AC Input Voltage CH1 : Output Voltage CH : AC Input Voltage 9 HOLD UP TIME HIGH LINE HOLD UP TIME LOW LINE DYNAMIC LOAD I/P: 30VAC (1). (). unit:mvp-p V1: 1000 mvp-p V1: 108mv 96mv (1)Full/Min load 50%duty/10HZ ()Full/Min load 50%duty/1KHZ TA : 5 FULL /MIN LOAD 50%DUTY / 10HZ FULL /MIN% LOAD 50%DUTY / 1KHZ 10 10HZ 1KHZ

4 INPUT FUNCTION TEST 1 4 INPUT VOLTAGE RANGE INPUT FREQUENCY RANGE 3 INPUT CURRENT (TYP.) NO LOAD POWER CONSUMPTION EFFICIENCY (TYP.) I/P: TESTING 68.0VAC ~ 77VAC I/P: 85VAC ~ 77VAC LOW-LINE = 97VAC TEST: OK HIGH-LINE = 300VAC FULL/MIN LOAD ON:30 Sec ; OFF:30 Sec 10MIN ( POWER ON/OFF NO DAMAGE ) 47HZ ~ 63HZ I/P: 100VAC ~ 77VAC NO DAMAGE FULL~MIN LOAD TEST: OK 0.48A / 30VAC I/P: 30VAC I= 0.113A / 30VAC 0.88A / 115VAC I/P: 115VAC I= 0.08A / 115VAC < 0.30W I/P: 30VAC < W MIN LOAD I/P: 30VAC 79.0% % EFFICIENCY PIC 30V60HZ 115V60HZ 45A / 30VAC I/P: 30VAC I= 37.A / 30VAC INRUSH CURRENT 5A / 115VAC I/P: 115VAC I= 17.A / 115VAC (TYP.) twidth= 0 us measured at 50% Ipeak COLD START CH : AC Input Voltage CH4 : Input current (1V=1A) CH : AC Input Voltage CH4 : Input current (1V=1A) 6 INRUSH 30 INRUSH 115

5 PROTECTION FUNCTION TEST 1 OVER LOAD PROTECTION OVER VOLTAGE PROTECTION 3 SHORT PROTECTION I/P: 77VAC 15.40% 77VAC 110% ~ 145% I/P: 30VAC 15.00% 30VAC I/P: 100VAC 13.30% 100VAC TESTING Constant Current Limiting I/P: 77VAC 6.40V 77VAC 5.75V ~ 6.75V I/P: 30VAC 6.40V 30VAC I/P: 85VAC 6.40V 85VAC MIN LOAD Shut off o/p voltage,clamping by zener diode I/P: 77VAC NO DAMAGE I/P: 85VAC SHORT EVERY OUTPUT 1 HOUR NO DAMAGE COMPONENT STRESS TEST 1 PWM Power Transistor O/P Diode 3 Input Capacitor 4 Control IC 6 Clamp Diode Q1 Rated: 600V 4.0A I/P: 80VAC VIN: 80VAC (1)Full Load Turn on (1) V () Output Short () V (3)Fulll load continue (3) V D100 Rated: 45V 10.0A I/P: 80VAC D100 C5 Rated: 7uf 400V I/P: 80VAC (1)Full Load Turn on (1). 31.0V () Output Short () V (3)Fulll load continue (3). 31.0V (1)Full Load Turn on /Off (1) V ()Min load Turn on /Off () V (3)Full Load /Min load Change (3) V U1 Rated: 35V (max) I/P: 80VAC U1 9V (min) (1)Full (1). 1.0V D5 Rated: 1000V 1.0A I/P: 80VAC Constant Current Limiting ()Output Short (). 1.0V (3)O.L.P (3). 1.0V (4)Low Line No Load Vo(min) (5). 1.0V ()Fulll load continue () V SAFETY & E.M.C. TEST SAFETY TEST 1 WITHSTAND VOLTAGE ISOLATION RESISTANCE E.M.C. TEST 1 HARMONIC 4 E.S.D 5 E.F.T I/P KVAC /min I/P KVAC /min I/P-.13mA NO DAMAGE I/P- 500VDC>100MΩ I/P- 500VDC I/P- 9999MΩ /70%RH NO DAMAGE EN I/P: 30VAC /50HZ PASS CLASS A EN I/P: 30VAC /50HZ CRITERIA A INDUSTRY AIR:8KV / Contact:4KV EN I/P: 30VAC /50HZ CRITERIA A INDUSTRY INPUT: KV

6 6 SURGE IEC I/P: 30VAC /50HZ CRITERIA A INDUSTRY L-N:KV;L/N-PE:4KV RELIABILITY TEST TEMPERATURE RISE TEST OVER LOAD BURN-IN TEST LOW TEMPERATURE TURN ON TEST HIGH HUMIDITY HIGH TEMPERATURE HIGH VOLTAGE TEST TEMPERATURE COEFFICIENT STORAGE TEMPERATURE TEST MODEL: 1. ROOM AMBIENT BURN-IN: 1.0hrs IP: 30VAC 100% LOAD TA= 3.1. HIGH AMBIENT BURN-IN: 1.0hrs IP: 30VAC 100% LOAD TA= 48.5 NO. Position ROOM 3.1 HIGH AMBIENT Ta: LF1 C5 3 Q1 4 T1 PRIMARY 5 T1 SECONDAR 6 C40 7 C105 8 D100 9 C LF U1 1 BD NO DAMAGE I/P: 30VAC TEST:OK 1 HOUR ( MIN ) 119.0% LOAD NO DAMAGE I/P: 77VAC / 100VAC TEST:OK 1 HOUR ( MIN ) Ta: AFTER 1 HOURS I/P: 87VAC TEST:OK IN CHAMBER ON CONTROL 50 Ta: 50 NO DAMAGE HUMIDITY= 95.0% RH ± 0.03% / (0~50 ) I/P: 30VAC ± % / (0~50 ) 1. Thermal shock Temperature: -45 ~ +85 TEST:OK. Temperature change rate :5 / MIN 3. Dwell time low and high temperature : 30 MIN/EACH 4. Total test cycle:5 CYCLE 5. Input/Output condition: STATIC 1. Thermal shock Temperature: -35 ~ 55 TEST:OK. Temperature change rate :5 / MIN HDR Dwell time low and high temperature : 30 MIN/EACH 7 THERMAL SHOCK TEST 4. Total test cycle:10 CYCLE 5. Input/Output condition: 30VAC Full Load AC ON/OFF test turn on 58sec;turn off sec 8 VIBRATION TEST 9 10 MTBF 11 CAPACITOR LIFE CYCLE DMTBF /Accelerated Life test 1 Carton & 1 Set TEST:OK (1) Waveform: Sine Wave () Frequency:10~500Hz (4) Acceleration: G (5) Test Time:60min in each axis (X.Y.Z) (6) Ta:5 :SUPPOSE C106 IS THE MOST CRITICAL COMPONENT (1) I/P: 30VAC Ta= 5 LIFE TIME (1) HRS () I/P: 30VAC Ta= 50 LIFE TIME () HRS (3) I/P: 30VAC Ta= 50 LIFE TIME (3) HRS (4) I/P: 30VAC Ta= 50 LIFE TIME (4) HRS Conducted by Parts Stress Analysis Prediction 1166K hrs min. MIL-HDBK-17F (5 ) Demonstration Mean Time Between Failure (Expected Life): TA 50 TEST RESULT TESTER REVIEW APPROVAL PASS FRANK GESG WANGDZ 007/3/0 A50-S014

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