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Jameco SKU Number: 2107258 500W Single Output DC-DC Converter SD-500 s e ries SECIFICATION MODEL OUTUT INUT ROTECTION FUNCTION ENVIRONMENT SAFETY & EMC (Note 4) OTHERS NOTE DC VOLTAGE RATED CURRENT

1 Jameco SKU Number: W Single Output DC-DC Converter SD-500 s e ries SECIFICATION MODEL OUTUT INUT ROTECTION FUNCTION ENVIRONMENT SAFETY & EMC (Note 4) OTHERS NOTE DC VOLTAGE RATED CURRENT CURRENT RANGE RATED OWER RILE & NOISE (max.) Note.2 150mVp-p VOLTAGE ADJ. RANGE VOLTAGE TOLERANCE Note.3 LINE REGULATION LOAD REGULATION SETU, RISE TIME VOLTAGE RANGE EFFICIENCY (Typ.) DC CURRENT (Typ.) CURRENT (AT NO LOAD) INRUSH CURRENT (Typ.) OVERLOAD OVER VOLTAGE OVER TEMERATURE REMOTE ON/OFF CONTROL OUTUT OK SIGNAL WORKING TEM. WORKING HUMIDITY STORAGE TEM., HUMIDITY TEM. COEFFICIENT VIBRATION SAFETY STANDARDS WITHSTAND VOLTAGE SD-500L-12 SD-500L-24 SD-500L-48 SD-500H-12 SD-500H-24 SD-500H-48 12V 40A 0 ~ 40A 480W 11 ~ 15V 1.0% 1.0% 1.0% 1.0% 1.0% 1.0% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 500ms, 50ms at full load Note.5 19 ~ 72VDC 86% 88% 89% 87% 24.2A/19VDC 24.8A/24VDC 12A/48VDC Max. 0.2A/48VDC 60A/48VDC 105 ~ 125% rated output power rotection type : Constant current limiting, shut down o/p voltage after about 5 sec., re-power on to recover 16 ~ 19V 30.8 ~ 35.2V 62 ~ 68V 16 ~ 19V 30.8 ~ 35.2V 62 ~ 68V rotection type : Shut down o/p voltage, re-power on to recover 80 5 (TSW1 ) detect on heatsink of power transistor 80 5 (L-48V,H-24V,H-48V), 85 5 (L-24V), 90 5 (L-12V), 95 5 (H-12V) (TSW2 : detect on heatsink of o/p diode) rotection type : Shut down o/p voltage, recovers automatically after temperature goes down lease refer to function manual Open collector signal low when SU turns on, max. sink current :10mA -20 ~ +60 (Refer to output load derating curve) 20 ~ 90% RH non-condensing -40 ~ +85, 10 ~ 95% RH 0.02%/ (0 ~ 50 ) 24V 21A 0 ~ 21A 504W 150mVp-p 23 ~ 30V 48V 10.5A 0 ~ 10.5A 504W 150mVp-p 46 ~ 60V 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes IEC CB approved by TUV I/-O/:2KVAC I/-FG:1.5KVAC O/-FG:0.5KVAC ISOLATION RESISTANCE I/-O/, I/-FG, O/-FG:100M Ohms/500VDC 25 EMI CONDUCTION & RADIATION Compliance to EN55022 (CISR22) Class B 150mVp-p 11 ~ 15V 72 ~ 144VDC 8A/72VDC Max. 0.1A/96VDC 60A/96VDC 6A/96VDC 150mVp-p 0.5% 0.5% 89% 90% 150mVp-p 23 ~ 30V 46 ~ 60V EMS IMMUNITY Compliance to EN ,3,4,6,8; ENV50204, light industry level, criteria A MTBF 196.3K hrs min. MIL-HDBK-217F (25 ) DIMENSION 215*115*50mm (L*W*H) ACKING 1.15Kg; 12pcs/14.8Kg/0.92CUFT 70%RH 12V 40A 0 ~ 40A 480W 24V 48V 21A 10.5A 0 ~ 21A 0 ~ 10.5A 504W 504W File Name:SD-500-SEC

2 Jameco SKU Number: W Single Output DC-DC Converter SD-500 s e ries Mechanical Specification Case No. 912A Unit:mm V ADJ LED CN3 4-M4 L=5mm 5-M3 L=3mm max. CL Air flow direction 6-M4 L=5mm DC Input Terminal in No. Assignment in No. Assignment in No. Assignment 1 DC INUT V+ 4,5 -V 2 DC INUT V- 6,7 +V 3 FG Control in No. Assignment (CN3) : JST B6B-HDSS or equivalent in No. Assignment in No. Assignment Mating Housing Terminal 1 +S 4 GND JST HDR-06VS JST SHD-002T S 5 RC or equivalent or equivalent 3 OUTUT OK 6 RCG Block Diagram I/ EMI FILTER ACTIVE INRUSH CURRENT LIMITING BOOST BOOST CONTROL OWER SWITCH- ING O.L.. RECTIFIERS & FILTER O.V.. +S +V -V -S BOOST fosc : 65KHz WM fosc : 110KHz O.T.. WM CONTROL DETECTION CIRCUIT OUTUT AUX OWER FAN REMOTE CONTROL ON/OFF Derating Curve Static Characteristics Ta= only for SD-500L LOAD (%) LOAD (%) for SD-500L for SD-500H AMBIENT TEMERATURE ( ) (HORIZONTAL) INUT VOLTAGE (VDC) File Name:SD-500-SEC

3 Jameco SKU Number: W Single Output DC-DC Converter SD-500 s e ries Function Description of CN3 in No. Function Description ositive sensing. The +S signal should be connected to the positive terminal of the load. The +S and -S leads should be twisted in pair to 1 +S minimize noise pick-up effect. The maximum line drop compensation is 0.5V S O/ OK GND RC RCG Negative sensing. The -S signal should be connected to the negative terminal of the load. The -S and +S leads should be twisted in pair to minimize noise pick-up effect. The maximum line drop compensation is 0.5V. Open collector signal, reference to pin4(gnd). Low when SU turns on. The maximum sink current is 10mA and the maximum external voltage is 13V. These pins connect to the negative terminal (-V). Remote ON/OFF Remote ON/OFF ground Function Manual 1.Remote ON/OFF (1)Remote ON/OFF control becomes available by applying voltage in CN3 (2)Table 1.1 shows the specification of Remote ON/OFF function (3)Fig.1.2 shows the example to connect Remote ON/OFF control function Table 1.1 Specification of Remote ON/OFF Connection Method Fig. 1.2(A) Output on SW Open Output off SW Close Fig.1.2 Examples of connecting remote ON/OFF (A)Using external voltage source Fig. 1.2(B) V=0~0.8Vdc V=4~10Vdc (B)Using external voltage source 1K RC 5V 1K RC RCG SW RCG V 2.Output OK signal "Output OK" is an open collector signal. It indicates the output status of the SU. It can operate in two ways : One is sinking current from external signal ; the other is sending out a voltage signal. 2-1 Sink current : The maximum sink current is 10mA and the maximum external voltage is 13V. 2-2 Voltage signal : Between O/ OK(pin3) and GND(pin4) Output Status +Vo +Vo -Vo -Vo +V ADJ. CN3 TB1 0 ~ 0.5V 12 ~ 13V ON OFF CN3 5 +S -S 2 O/ OK GND RC RCG 6 File Name:SD-500-SEC

4 Jameco SKU Number: W Single Output DC-DC Converter SD-500 s e ries 3.Remote Sense The remote sensing compensates voltage drop on the load wiring up to 0.5V. +Vo +Vo -Vo -Vo +V ADJ. CN3 TB S (pin1) LOAD -S (pin2) + - Sense lines should be twisted in pairs 1 +S -S CN3 5 O/ OK RC GND RCG 2 6 File Name:SD-500-SEC

5 MODEL:SD-500H-48 OUTUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 RILE & NOISE V1:150 mvp-p (Max ) I/: 96 VDC O/:FULL LOAD V1: 42 mvp-p (Max ) 2 OUTUT VOLTAGE ADJUST RANGE CH1: 46V~ 60V I/: 96VDC O/:MIN LOAD 44.6 V~ 61.8 V 3 OUTUT VOLTAGE TOLERANCE V1: 1%~ -1% I/: 72 VDC / 144 VDC O/:FULL/ MIN LOAD V1: 0.02 %~ % 4 LINE REGULATION V1: 0.5 %~ -0.5 % I/: 72VDC ~144VDC O/:FULL LOAD V1: 0 %~ 0 % 5 LOAD REGULATION V1: 0.5 %~ -0.5 % I/: 96VDC O/:FULL ~MIN LOAD V1: 0.02 %~ % 6 SET U TIME 500 ms I/: 96VDC O/:FULL LOAD 154 ms 7 RISE TIME 50ms I/: 96VDC O/:FULL LOAD 31 ms 8 OVER/UNDERSHOOT TEST < +5% I/: 96 VDC O/:FULL LOAD TEST: <5 % 9 DYNAMIC LOAD V1: 4800mVp-p I/: 96 VDC O/:FULL /Min LOAD 90%DUTY/1KHZ 568 mvp-p Model: SD-500H-48 Test Report 1 / 6

6 INUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 INUT VOLTAGE RANGE 72VDC~144VDC I/:TESTING O/:FULL LOAD I/: LOW-LINE-0.2V= 71.8 V HIGH-LINE+5%= 151 V O/:FULL/MIN LOAD ON: 30 Sec. OFF: 30 Sec 10MIN ( AC OWER ON/OFF NO DAMAGE ) TEST: OK 70 V~ 144V 2 EFFICIENCY 90 % (TY) I/: 96 VDC O/:FULL LOAD 3 INUT CURRENT 6 A(TY) I/: 96 VDC O/:FULL LOAD % I = 5.85 A 4 INRUSH CURRENT 60A (TY) COLD START I/: 96 VDC O/:FULL LOAD I = 46 A 5 CURRENT (at no load) 0.1A (MAX) I/: 96 VDC O/:NO LOAD I = 0.07 A ROTECTION FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 OVER LOAD ROTECTION 105 %~ 125 % I/: 96 VDC O/:TESTING 115 % Constant Current Limiting, Shut down O/ voltage,after about 5 sec Re-power ON to recover 2 OVER VOLTAGE ROTECTION CH1: 62 V~ 68V I/: 96 VDC O/:MIN LOAD 64.4 V Shut down Re- power ON 3 OVER TEMERATURE ROTECTION SEC: TSW2 > O.T. TSW1 > O.T. NO DAMAGE I/: 96 VDC O/:FULL LOAD O.T.. Active Shut down o/p voltage,recovers automatically after temperature goes down 4 SHORT ROTECTION SHORT EVERY OUTUT 1 HOUR NO DAMAGE I/: 144 VDC O/: FULL LOAD NO DAMAGE Constant Current Limiting, Shut down O/ voltage,after about 5 sec Re-power ON to recover Model: SD-500H-48 Test Report 2 / 6

7 CONTROL FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 FAN SEED CONTROL NO LOAD= 8.5V + 1V FULL LOAD= 12.6V + 0.5V 2 REMOTE CONTROL Remote on/off control becomes available by applying voltage in CN3 (RC/RCG) Connection method Fig 1.2(A) Fig 1.2(B) Output on SW Open V=0~0.8VDC Output off SW Close V=4VDC~10VDC Fig 1.2(A)/ Fig 1.2(B) see SEC function manual I/: 96VDC O/:FULL LOAD I/: 96VDC O/:FULL LOAD NO LOAD= 8.95 V FULL LOAD= 12.7 V a. OK b. 0 V~ 2.7 V OWER ON 2.8V~10V OWER OFF 3 REMOTE SENSE S+ / S- >0.3V 4 OUTUT OK SIGNAL OEN COLLECTOR SIGNAL LOW WHEN SU TURN ON,MAX.SINK CURRENT 10mA,external voltage is 13V 0~0.5V OUTUT STATUS ON 12~13V OUTUT STATUS OFF. I/: 96 VDC O/:FULL LOAD I/: 96 VDC O/:FULL LOAD >0.3 V SINK CURRENT: 10 ma 0.03V :OUTUT STATUS ON 12.8V:OUTUT STATUS OFF Model: SD-500H-48 Test Report 3 / 6

8 ENVIRONMENT TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 TEMERATURE RISE TEST MODEL:SD-500H ROOM AMBIENT BURN-IN:1.5 HRS I/: 96VDC O/: FULL LOAD Ta= HIGH AMBIENT BURN-IN: 13 HRS I/: 96 VDC O/: FULL LOAD Ta=54.7 NO osition /N ROOM AMBIENT Ta= 30.7 HIGH AMBIENT Ta= LF1 TR RY1 RELAY L2 TF D5 ESAC A/200V U1 UCC28019D C5 330u/200V Q2 ST40N20 40A/200V ZD10 6KE100A D300 21DQ10 2A/100V C75 220u/25V KY 105 7Kh U9 TNY280N C u/35V KY Kh Q201 IRF460A 20A/500V T1 TF D100 30CQ150 30A/150V L100 TF OVER LOAD BURN-IN TEST NO DAMAGE 1 HOUR ( MIN ) 3 LOW TEMERATURE TURN ON AFTER 2 HOUR TURN ON TEST I/: 96 VDC O/: 111 % LOAD I/: 144 VDC / 72VDC O/: 100 % LOAD Ta= -25 TEST:OK TEST:OK 4 HIGH HUMIDITY HIGH TEMERATURE HIGH VOLTAGE TURN ON TEST 5 TEMERATURE COEFFICIENT AFTER 12 HOURS IN CHAMBER ON CONTROL 50 6 VIBRATION TEST 1 Carton & 1 Set I/: 144VDC O/:FULL LOAD Ta= 50 NO DAMAGE HUMIDITY= 95 %R.H %(0~50 ) I/: 96 VDC O/:FULL LOAD (1) Waveform: Sine Wave (2) Frequency:10~500Hz (3) Sweep Time:10min/sweep cycle (4) Acceleration:2G (5) Test Time:1 hour in each axis (X.Y.Z) (6) TEST:OK %(0~50 ) TEST:OK Model: SD-500H-48 Test Report 4 / 6

9 SAFETY TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 WITHSTAND VOLTAGE I/-O/: 2 KVAC/min I/-FG: 1.5 KVAC/min O/-FG: 0.5 KVAC/min I/-O/: 2.4 KVAC/min I/-FG: 1.8 KVAC/min O/-FG: 0.6 KVAC/min / 70%RH I/-O/: 4.25 ma I/-FG: 4 ma O/-FG: 5.44 ma NO DAMAGE 2 ISOLATION RESISTANCE I/-O/:500VDC>100MΩ I/-O/: 500 VDC I/-O/: 5.23 GΩ I/-FG: 500VDC>100MΩ O/-FG:500VDC>100MΩ I/-FG: 500 VDC O/-FG: 500 VDC I/-FG: 1.48 GΩ O/-FG: 30 GΩ NO DAMAGE 3 GROUNDING CONTINUITY FG(E) TO CHASSIS OR TRACE < 100 mω 40 A / 2min / 70%RH 7 mω 4 AROVAL TUV: Certificate NO : UL: File NO : N E.M.C TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 RADIATION EN55022 CLASS B 2 E.S.D EN LIGHT INDUSTRY AIR:8KV / Contact:4KV I/: 96VDC O/:FULL LOAD I/: 96 VDC O/:FULL LOAD ASS Test by certified Lab CRITERIA A 3 E.F.T EN I/: 96 VDC CRITERIA A LIGHT INDUSTRY INUT: 1KV O/:FULL LOAD 4 Test by certified Lab & Test Report repare Model: SD-500H-48 Test Report 5 / 6

10 M.T.B.F & LIFE CYCLE CALCULATION NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 CAACITOR LIFE CYCLE SD-500H-24 : SUOSE C110 IS THE MOST CRITICAL COMONENT I/:96VDC O/:FULL LOAD Ta= 25 LIFE TIME= HRS I/:96 VDC O/:FULL LOAD Ta= 50 LIFE TIME= HRS 2 MTBF MIL-HDBK-217F NOTICES2 ARTS COUNT TOTAL FAILURE RATE: 196.3K HRS COMONENT STRESS TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT VERDICT 1 ower Transistor ( D to S) or (C to E) eak Voltage Q201 Rated IRF460A 20A/500V 2 Diode eak Voltage D100 Rated S20LC30 20A/300V 3 Input Capacitor Voltage C5 Rated 330u/200V 105 I/:High-Line +3V = 147 V O/: (1)Full Load Turn on (2) Output Short I/:High-Line +3V = 147 V O/: (1)Full Load Turn on (2)Output Short I/:High-Line +3V = 147 V O/: (1)Full Load Turn on /Off (2) Min load Turn on /Off (3)Full Load /Min load Change (1) 414 V (2) 410 V (1) 248 V (2) 284 V (1) 163 V (2) 163 V (3) 166 V 4 Control IC Voltage Test U2 Rated KA3846 :40 V I/:High-Line +3V = 147 V O/: (1)Full Load Turn on /Off (2) Min load Turn on /Off (3)Full Load /Min load Change (1) V (2) V (3) V DATE SAMLE TEST RESULT TESTER AROVAL 2008/1/21 RD SAMLE ASS SANFORD SU VINCENT TSENG 2008/3/ /5/29 RODUCT SAMLE W0802B72 RODUCT SAMLE W0804B61 ASS SANFORD SU VINCENT TSENG ASS SANFORD SU VINCENT TSENG 2003/12/12 A50-F023 Model: SD-500H-48 Test Report 6 / 6

1500W Single Output Power Supply

1500W Single Output Power Supply Jameco SKU Number: 2103353 1500W Single Output ower Supply SE-1500 s e ries SECIFICATION MODEL OUTUT INUT ROTECTION FUNCTION ENVIRONMENT SAFETY & EMC OTHERS NOTE DC VOLTAGE RATED CURRENT CURRENT RANGE