AV-300i Specifications. GE Industrial Systems. Product Specifications. A New Concept in Automation. AV-300i

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1 GE Industrial Systems Product Specifications AV-300i A New Concept in Automation. TM 1

2 General Item Description Nominal Motor 230V, 3 Phase 15 Hp to 100 Hp 460V, 3 Phase 3/4 Hp to 200 Hp Enclosure, Standard IP20 Cooling Method Internal Fan Cooled 3/4 Hp to 60 Hp Standards External Power UL/cUL CE 75 to 200 Hp requires 115/230 VAC, 50/60 Hz external power supply Braking Torque 3/4 Hp to 20 Hp Braking Module Built-in as standard 25 Hp to 60 Hp Optional external modules available and units with internal modules available Hp Optional external braking module available Input Item Description 230 VAC 230 VAC +/- 15% 50/60 Hz 460 VAC 460 VAC +15%, -10%, 50/60 Hz AC Input Freq. 50/60 Hz +/- 5% Unbalance Power Dip Condition Item Description Altitude 3% max per EN standard For input voltage greater than Vmin, the drive will operate at rated output continuously. For input voltage less than Vmin, the drive will discontinue firing and control power will remain for a time depending upon output current load and inverter size ranging from 0.25 Sec for 3/4 Hp to 18 sec for 200 Hp meters or less Derate at 1.2% for each 100 meters from 1000 to 3000 meters (Above 3000 meters, consult factory) Temperature Ambient -10 to 50 C (units less than and equal to 30 Hp must have ventilation covers removed for 50 C) Storage -20 to 55 C Vibration Per Class 1K4 of EN50178 Humidity 5-85% Relative Humidity (Non-condensing) Output Item Description 230 VAC, 3 Phase 3 Phase, 200V, 50Hz or 3 Phase, 200V, 220V, 230V, 60Hz 460 VAC, 3 Phase 3 Phase, 380V, 400V, 415V, 440V, 50Hz or 3 Phase, 380V, 400V, 440V, 460V, 480V, 60 Hz Frequency Overload Max Frequency Carrier Frequency 50 / 60 Hz nominal 150% of rated current for 1 min; 200% for 0.5 sec short term overload 400 Hz, 3/4 Hp to 40 Hp; 200 Hz, 50 Hp and above 3/4 Hp to 40 Hp - 8 khz standard, 16 khz optional with 30% current derating 50 Hp and above - 4 khz standard, 8 khz optional with 30% derating Control Item Description Control Method Sinusoidal PWM V/Hz Sensorless Vector Field Oriented Vector with Digital Tachometer Field Oriented Vector with Sinusoidal Encoder Operation Methods Keypad, Digital Inputs, Bus Communication Reference Setting Keypad Increase or decrease speed or enter speed setpoints Potentiometer Analog Digital Configuration Tool Networks 1-10 Kohm (optional) -10 VDC to +10 VDC, 0-10 VDC, 4-20 ma, 0-20mA Inc/Dec Control (Increases with UP, decreases with DOWN) 8 preset speed setpoints RS485 Standard Optional network cards 2

3 Control Item Description Acceleration Setting Four Settings seconds Independent Acc/Dec, selectable Linear or S-Curve (with adjustable S times) Ramp Control Programmable Fast Stop, Freeze Ramp, Ramp Delay, Ramp Control Speed Limiter High and low values are presettable Auto-Restart Programmable Up to 99 restarts is available PID Control Generic process controller for speed regulator with dancer control, pressure, load cells, and winders Jog Selectable with or without ramp from keypad, terminals, or Bus Tach Follower Use the encoder input as a speed reference Analog Control Map the analog inputs for speed, current or PID reference control Speed Ratio A scalar multiplier of speed reference after the ramps for co-ordinated lines Droop Slow drive speed as a percentage of load or external signal for load sharing Speed Up Adjust the speed feedback for high inertia applications Inertia Comp/loss comp Inertia compensation and loss compensation for high performance process applications Ramp 1 & 2 Two inputs for speed reference before the ramp(s) Speed ref 1 & 2 Two inputs for speed reference after the ramp(s) Speed zero logic Adjustable zero speed detection and time delay Dimension factor Calibrate the drive speed reference to units other than RPM. Motor Autotune Speed Tuning Rotates motor on unconstrained load and tunes speed regulator Vector Tuning Tunes current regulator without motor rotation; Flux and voltage regulators are selectable with or without rotation. Other Control Features Test generator Square wave generator with user configurable offset, freq, and amplitude for regulator extra fine tuning DC braking Configurable 2nd motor parameters Selection of a 2nd set of motor parameters for using the drive with 2 different motors Stop control User configurable sequencing of the drive using enable, and start inputs Power loss stop control During a power loss, use the motor energy to regenerate the DC bus and bring the motor to an orderly stop LINKS Generic scaling blocks for user signal manipulation PAD parameters Virtual I/O for mapping drive I/O to the LAN, DGF, or links Regulators Item Description General Speed Regulation Control Speed zero gains Separate zero speed regulator gains Adaptive speed gains Speed regulator gains settable by a profile. The profile can be adjusted based on speed, or another analog signal Enable speed Speed regulator can be disabled Torque Regulation Control regulator Torque Control PID Zero torque Torque limits Output torque or load can be controlled by analog input signal, LAN, or appl. card PID outer loop for speed with dancer control, load cells, and winders Command for zero output torque (note: not zero current) Torque current limits can be controlled by analog input signal, LAN, or appl. card Flux Regulation Control Constant Current Voltage Control Output Voltage Level Flux Regulator Gains Voltage Regulator Gains For operation up to rated motor speed For operation above rated motor speed Manual or automatic adjustment of flux level above rated speed User tunable voltage regulator gains User tunable flux regulator gains 3

4 Regulators Item Description V/Hz Regulator Resolution Hz, Hz Accuracy 0.3 times nominal motor slip Control Range 50:1 Slip Compensation For speed compensation dependent upon load Manual Voltage Boost Adjust boost via a parameter Auto Voltage Boost Boost is selected automatically from motor parameters V/f Shape V/Hz relationship can be set to Linear or three other non-linear modes. Energy Save Reduces losses at light loads Catch A Spinning Smoothly pick up a rotating motor without stopping and without DB. Motor Sensorless Vector Resolution.002*nominal speed (spd ref resolution =.25 rpm) nominal speed 2% nominal speed) Control Range 50:1 to 2.5 * nominal speed Max bandwidth 100 rad/sec, 15.9 Hz Torque Reg Resolution 1000:1 (rpm) Torque Reg Accuracy Typically 5% using rotor resistance adaptation Torque Control Range 20:1 Torque Min Response.8 ms Time Torque Maximum 2.4 krad/sec, 380 Hz Bandwidth Rotor resistance Compensates for changes in rotor resistance due to heating adaptation Low speed factor Adjusts drive output to increase torque at low speeds (<2%) Sensorless Speed Adjusts speed feedback on light load applications Filter Flux Correction Factor Adjust estimated rotor flux on high inertia or regen loads Distortion Voltage Adjust current regulation for voltage distortions Compensation Field oriented vector Resolution.5 rpm (spd ref resolution =.25 rpm) (digital tach) Accuracy Typical 0.02% Control Range > 1000:1 Max bandwidth 300 rad/sec, 47 Hz Torque Reg Resolution 1:1000 Torque Reg Accuracy Typically 5% using rotor resistance adaptation Torque Control Range 20:1 Torque Min Response.8 msec Time Torque Maximum 2.4 krad/sec, 380 Hz Bandwidth Lock Zero Position Holds the position of the shaft at zerospeed Index Storing The C (index or marker) channel of the encoder can be used to accumulate pulses for positioning controls 4

5 Regulators Item Description Field oriented vector Resolution.25 rpm (PPR > 1900), >.25 (PPR < 1900) [spd ref resolution =.25 rpm] (sinusoidal encoder) Accuracy Typically 0.01% Control Range > 10000:1 Max bandwidth 300 rad/sec, 47 Hz Torque Reg Resolution 1:1000 Torque Reg Accuracy Typically 5% using rotor resistance adaptation Torque Control Range 20:1 Torque Min Response 0.8 msec Time Torque Maximum 2.4 krad/sec, 380 Hz Bandwidth Lock Zero Position Holds the position of the shaft at zerospeed Index Storing The C (index or marker) channel of the encoder can be used to accumulate count for positioning controls Keypad Item Description Adjustable Viewing Angle for optimal viewing Backlit LCD Display Tactile Keys for start, stop, increase speed, decrease speed, jog, menu navigation, alarm reset Indication Item Description Operation Mode LCD Speed, Voltage, Current, Encoder, Power Output, Torque, Motor Flux, Frequency, Ramp References, Speed References, Torque References, PID Output, Heatsink Temperature, Regulator Card Temperature, Overload Time Status, Braking Overload Status, I/O Status Selections Programmable in %, RPM, or user selectable units. Configuration Mode Parameters fully programmable while drive is not running Tuning and control parameters are adjustable while running Trip Mode Undervoltage Selectable latched or unlatched fault DC link undervoltage Overvoltage Overcurrent Heatsink Sensor Heatsink Overtemp Regulation OT Module OT Motor Overtemp BU overload Speed fdk loss Output Stages Opt2 Hw Opt1 failure Bus loss External fault Enable seq err Selectable latched or unlatched fault DC link overvoltage Selectable latched or unlatched fault Heatsink Temperature greater than preset temperature for over 10 seconds; fault can be latched or unlatched Heatsink Temperature greater than preset temperature for over 1seconds (25 to 200 Hp) Regulation card Temperature greater than preset temperature for over 10 secs; fault can be latched or unlatched IGBT Module overtemperature (3/4 to 20 Hp) Motor Overtemperature Temperature, user selects action: warning, drive disable, quick stop, stop, curr limit stop Braking unit calculated overload, user selects action: warning, drive disable, quick stop, stop, curr limit stop Loss of speed feedback. Fault can be enabled or disabled. Short circuit detected in motor output or braking unit, disable drive. Fault can be latched or unlatched. DGF Card error. User selects action: warning, drive disable, quick stop, stop, current limit stop. Option card error. User selects action: warning, drive disable, quick stop, stop, current limit stop. Loss of LAN communication. User selects action: warning, drive disable, quick stop, stop, current limit stop. External fault input open. User selects action: warning, drive disable, quick stop, stop, current limit stop. Drive powered up with enable input on. Fault can be turned off for auto restart. 5

6 Indication Item Description Faults Failure Supply 24 VDC power supply failure Cur fdk loss Loss of internal current feedback DSP error Processor failure Diagnostics History Trip history - past ten events (Trip and Warning) with relative time stamp Protection Item Description Overload Electronic overload automatically reduces current limit Overvoltage Detection of DC link circuit overvoltage (230V series - 400V, 460V series - 800V) Incoming Surge Inverter protection from surge voltage input (Max. 1.2 x 50 usec 7KV peak) Undervoltage Detection of DC link circuit undervoltage (230V series - 200V, 460V series - 400V) Overheating Inverter overheating protection by temperature detection Short Circuit Short circuit protection for inverter output circuit Motor Overload Electronic thermal overload relay control Calculation of thermal time constant can be preset DB Resistor Internal electronic thermal overload relay control Overheating Motor Overheating Overheating detection thermistor input Signal Loss Detection of loss of analog input 1 when used as a 4-20mA input Terminal Functions Item Description Main Circuit Power Input U1/L1, V1/L2, W1/L3 Three phase power source connections Inverter Output U2/T1, V2/T2, W2/T3 Three phase induction motor connections DC input/output C, D Access to the DC link for common DC bus, or external DB modules Braking Unit C (+), BR1(-) Connections for the braking resistor - 3/4-20 Hp, Hp when ordered Ground PE1 Ground terminal for inverter chassis (housing) Communication port RS 485 RS 485 multi drop communication port for PC tools Std connector Connection is through the standard DB 9 pin connector Inputs and Outputs Item Description Differential analog Ratings + and - 10V DC power supply, maximum allowable output current 10mA inputs Three Configurable Selections -10 VDC to +10 VDC, 0-10 VDC, 4-20 ma, 0-20 ma Resolution 11 bits + sign Linearity.1% of full scale Update rate 2 msec update Adjustments Automatically adjust the scalings of the analog inputs Software adjustable gains and offsets Polarity can be selected by parameter or digital input Enable or disable from digital input Input1 has an adjustable filter and comparator for 4-20mA signal loss detection Parameters Jog reference, ramp references, speed references, outer loop inputs, current references, speed gain adjusts, current limit adjusts, droop adjust, PID adjustments, flux adjust, and speed ratio (draw) 6

7 Inputs and Outputs Item Description Digital Inputs Ratings 24 VDC power (120 ma max)and common for user Four Configurable each input accepts VDC. Input power = 24 VDC per input Update Rate 8 msec Adjustments Separate common for predefined digital inputs Enable, start, fast stop, and external fault inputs Separate power and common inputs for user digital inputs Parameters inc/dec speed control, jog, reset, reduce torque, set ramp = 0, freeze ramp, lock speed regulator, lock spd reg integrator, enable "catch a spinning motor ", analog in polarity, select speed setpoints, select ramps, speed fdk select, virtual I/O, fwd/rev, disable analog ins, enable droop, quick stop. Digital Outputs Two Configurable Ratings 24 VDC power and common for user power supply and common terminals same as the for the digital inputs 20 ma maximum current output, VDC out Update Rate Parameters Differential Analog Range +/- 10 VDC, 5mA Outputs Two Configurable Resolution 11 bits + sign Update rate 2 msec update Adjustments Software adjustable gains Parameters Relay Outputs Drive OK Relay N.O. contact opens on drive fault. Rated 250 VAC 1A AC11 Programmable Relay 8 msecs Speed zero, speed threshold (up to speed), curr limit flag, drive ready, not in overload, ramp+, ramp -, speed in limit, undervoltage, overvoltage, heatsink OT (3), external fault, motor OT, power supply failure, output from virtual I/O, speed fdk loss, bus loss, output stages, opt 1 failure, DGF failure, encoder loss, overload flag, enable seq err, braking unit overload, diameter calc status, motor setup in use, 4-20 ma signal OK, overload >200%, power loss stop active, power loss time out regulation OT Ramp reference 1&2, Speed references, Torque reference, PID output, Voltage, Current, Encoder Power Output Torque, Motor Flux, Frequency Programmable N.O. contact Rated 250 VAC 1A AC11 Default is zero speed; see digital outputs a list of other programmable outputs Encoder input Connection DB 15 pin hi density connector PPR 600 PPR minimum, maximum 9999 PPR Frequency maximum 150 khz digital tach, 80 khz for a sinusoidal encoder Power 5 VDC, 200 ma maximum with software level adjustment for long lead compensation Types 5 VDC, 2 channel differential sinusoidal encoder 5 VDC, differential quadrature encoder with marker channel 5 VDC, 2 channel incremental sinusoidal encoder with 2 sin/cos traces 7

8 Options Item Description Networks GENIUS Profibus DP Interbus-S Devicenet Additional I/O 6KCV301D8R4 24 VDC- 8 digital ins, 4 N.O. contacts out 6KCV301D14A4 24 VDC- 8 digital ins, 6 digital outs, 2ea 10V analog in, 2ea 10V analog outs, 1 encoder out 6KCV301D20A6 24 VDC- 12 digital ins, 8 digital outs, 2ea analog in (V or ma), 2ea 10V analog Application 6KCV301ENC DGF programmable application card outs, 2ea ma outs Encoder input & repeater 5 V, 15V-30V input setting requires external power supply. Input/Output Specifications O U T P U T I N P U T Hp 3/ Inverter Output (IEC 146 class1), Continuous service [kva] Inverter Output (IEC 146 class2), 150% overload for 60s [kva] P N mot (recommended motor ULN = 230 VAC; fsw = default; IEC 146 class 1 [kw] ULN = 230 VAC; fsw = default; IEC 146 class 2 [kw] ULN = 400 VAC; fsw = default; IEC 146 class 1 [kw] ULN = 400 VAC; fsw = default; IEC 146 class 2 [kw] ULN = 460 VAC; IEC 146 class 1 [Hp] ULN = 460 VAC; IEC 146 class 2 [Hp] U 2 Max output voltage [V] 0.98 x U LN (AC Input voltage) f 2 Max output frequency [Hz] I 2N Rated output current ULN = 400 VAC; fsw = default; IEC 146 class 1 [A] ULN = 400 VAC; fsw = default; IEC 146 class 2 [A] ULN = 460 VAC; fsw = default; IEC 146 class 1 [A] ULN = 460 VAC; fsw = default; IEC 146 class 2 [A] f SW switching frequency (Default) [khz] 8 4 f SW switching frequency (Higher) [khz] Iovld (short term overload current, 200% of I 2N for 0.5s on 60s) [A] Derating factor: KV at 460/480 VAC K T for ambient temperature K F for switching frequency 50 C (122 F) 0.7 for higher f SW U LN AC Input voltage [V] 400 V -15% 480 V +10%, 3Ph 230 V -15% V +10%, 3Ph AC Input frequency [Hz] 50/60 Hz ±5% I N AC Input current for continuous service : - Connection with 3-phase 400 VAC; IEC 146 class 1 [A] VAC; IEC 146 class 1 [A] Connection without 3-phase 400 VAC; IEC 146 class 1 [A] VAC; IEC 146 class 1 [A] For these types an external inductance is recommended Max short circuit power without line reactor (Zmin=1%) [kva] Overvoltage threshold Undervoltage threshold [V] [V] 820 V DC 230 VDC (for 230 VAC mains), 400 VDC (for 400 VAC mains), 460 VDC for 460 VAC mains) Braking IGBT Unit (standard drive) Standard internal (with external resistor); Braking torque 150% Option internal (with external resistor); Braking torque 150% External braking unit (optional) Hp 3/ Watts Loss

9 Drive dimensions (sizes 3/4 Hp to 20 Hp) Mounting methods (sizes 3/4 Hp to 20 Hp) E5 d E2 E4 E3 E1 Mounting with external heatsink (E) Wall mounting (D) Drive Drive dimensions and and Weights weights (sizes (sizes 3F75 3/4 up Hp to to 3020) Hp) Hp Drive dimensions: a inch (mm) b inch (mm) c inch (mm) d inch (mm) D1 inch (mm) D2 inch (mm) E1 inch (mm) E2 inch (mm) E3 inch (mm) E4 inch (mm) E5 inch (mm) Ø d 3/ (105.5) 5.9 (151.5) 8.2 (208) 12.0 (306.5) 12.7 (323) 7.8 (199.5) 9.5 (240) 2.4 (62) 3.3 (84) 2.7 (69) 4.5 (115) 6.6 (168) 11.6 (296.5) 12.2 (310.5) 2.7 (69) 4.5 (115) 6.5 (164) (11.7) 315 (12.4) 3.9 (99.5) 5.7 (145.5) 7.8 (199) 11.2 (284) 11.8 (299.5) 0.35 (9) M5 Weight lbs(kg) 7.7 (3.5) 7.9 (3.6) 8.1 (3.7) 10.9 (4.95) 19 (8.6) ai3100 9

10 Drive dimensions (sizes 25 Hp to 200 Hp) Mounting methods (sizes 25 Hp to 200 Hp) Wall mounting (D) Drive dimensions and weights (sizes 25 Hp to 200 Hp) Hp Drive dimensions: a inch (mm) 12.1 (309) 14.7 (376) 20.0 (509) b inch (mm) 18.2 (489) 22.2 (564) 29.2 (741) 35.8 (909) 46.1 (1174) c inch (mm) 10.5 (268) 12.1 (308) 11.7 (297.5) 17.4 (442) D1 inch (mm) 8.8 (225) D2 inch (mm) 5.9 (150) D3 inch (mm) 100 (3.9 (100) D4 inch (mm) 18.7 (475) 21.6 (550) 28.5 (725) 35 (891) 43.7 (1112) Ø M6 Weight lbs kg ai

11 Plug-in Terminal Strip Assignments Strip X1 F unction max 1 2 Analog input 1 Programmable / configurable analog differential input. Signal: terminal 1. Reference point: terminal 2. Default setting: Ramp ref 1 ±10V Analog input 2 Analog input 3 Programmable / configurable analog differential input. Signal: terminal 3. Reference point: terminal 4. Default setting: none Programmable / configurable analog differential input. Signal: terminal 5. Reference point: terminal 6. Default setting: none. 0.25mA (20 ma when current ref input) 7 +10V Reference voltage +10V; Reference point: terminal 9 +10V/10 ma 8-10V Reference voltage -10V ; Reference point: terminal 9-10V/10 ma 9 0V Internal 0V and reference point for ± 10V - 12 Enable drive Drive enable: 0V or open; drive disabled; V: Drive enabled +30V 13 Start Drive start command: 0V or open: No start; V: Start 3.2 ma@15v 14 Fast stop OV or open: Fast stop V; No Fast stop. 5 ma@24v 15 External fault OV or open: External fault V; No External fault 6.4 ma@30v 16 COMD I/O Reference point for digital inputs and outputs, term , , V24 Reference point for +24V OUT supply, terminal V OUT +24V supply output. Reference point:t erminal 18 or 27 or V 120 ma@24v Analog output 1 Program. analog output; def. setting: Motor speed. Ref. point: term. 22 ±10V/5 ma 0V Internal 0V and reference point for terminals 21 and 23 - BU- Externalbraking unit(optional) Analog output 2 Program. analog output; def. setting: Motor current. Ref. point: term. 22 ±10V/5 ma BU comm. output VeCon controlled BU-... braking units command. Ref. point: term V/15 ma 0V24 Reference point for BU-...command,terminal RESER VED - 29 RESER VED 36 Digital input1 +30V Digital input2 Digital input3 Programmable digital input; default setting: none 3.2 ma@15v 5 ma@24v Digital input4 Digital output 1 Digitaloutput 2 Programmable digital output; default setting: none 6.4 ma@30v +30V/40 ma 46 Supply DO Supply input for digital outputs on terminals 41/42. Ref. point: term V/80 ma R1K Motor PTC Motor PTC sensing for overtemperature (cutoff R1k if used) 1.5mA Strip X2 F unction max curr. OK relay contact Potential-relay contact OK relay (closed=ok) 250VAC 1A, AC R elay 2 contact Potential-relay contact configurable (relay2). Default: open 0 drive stopped 250VAC 1A, AC11 11

12 12 GET-AV300i tech GE Industrial Systems 1501 Roanoke Boulevard, Suite 435 Salem, VA Internet Address: http//