Study on High-efficiency and Low-noise Wireless Power Transmission for Solar Power Station/Satellite

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1 Study on High-efficiency and Low-noise Wireless Power Transmission for Solar Power Station/Satellite *Tomohiko Mitani 1, Naoki Shinohara 1, Kozo Hashimoto 1 and Hiroshi Matsumoto 2 1. Research Institute for Sustainable Humanosphere, Kyoto University, Japan 2. Kyoto University, Japan 1

2 Outline Introduction Solar Power Station/Satellite (SPS) Wireless Power Transmission (WPT) Magnetron Magnetron Noise Reduction Magnetron Array System for High-power WPT 5.8GHz Magnetron Conclusion 2

3 Introduction - Solar Power Station/Satellite (SPS) - SPS -- Clean and Sustainable Energy Source in the Future - Geostationary orbit (36,000km) - GW-class solar photovoltaic power generation Wireless Power Transmission (WPT) - Frequency : 2.45GHz or 5.8GHz (microwave) - DC-RF converter - Magnetron (microwave tube) - Solid state devices - km-scale transmitting antenna array Ground Rectenna site 2-10km 3

4 Introduction - Magnetron - Magnetron : microwave tube Oven magnetron (2.45GHz) [Applications] - Microwave Heating - Oven, Drying, etc. [Advantages] - High dc-rf conversion efficiency (> 70%) - Inexpensive (< 10 $ [oven magnetron]) - Low weight/power low launching cost [Disadvantage] - Spurious noise in various frequency bands - noise generation mechanism: unknown Advantages for highly-efficient WPT & SPS Necessity of magnetron noise reduction for low-noise WPT & SPS 4

5 Objectives SPS -- Clean and Sustainable Energy Source in the Future High-efficiency and Low-noise Wireless Power Transmission - Magnetron noise reduction - Magnetron array systems - 5.8GHz magnetron Ground Rectenna site 2-10km 5

6 Intensity (db c) Magnetron Noise Reduction - filament-off operation - Filament-off operation (Magnetron is driven by a dc stabilized power supply.) Reduction of thermal electron emission from the cathode Oscillation spectrum Freq.(G H z) [Mitani et al, Electronics and Communications in Japan Part II., 2003] Blue: conventional operation Red: filament-off operation Pure oscillation Low-noise operation!! Intensity (dbc) nd 50dB noise reduction Spurious noise spectrum 3rd 4th Freq. [GHz] 6

7 Magnetron Array System (SPORTS2.45) SPORTS2.45 (Space Power Radio Transmission System for 2.45GHz) 12 PCMs (PCM: Phase-Controlled Magnetron) 4x3 horn antenna array Wireless Power Transmission Total MW power: 3.6kW, 5-bit phase shifter 96 dipole antenna array 2-bit additional phase shifter Rectenna array (radius: 2m ) 7

8 SPORTS 2.45 Beam Pattern Measurement 0 Broadside 4 PCMs, 4 horn antenna array deg. Relative received pow er [db ] M easurem ent -30 Simulation (P(Phase variance:±20 deviation: ±20deg.) -40 Simulation Ideal beam pattern (P(Phase variance:±5 deviation: ±5deg.) Simulation (P(Phase variance:0 deviation: 0deg.) Reciever position [cm ] Relative received pow er [db ] M easurem ent Simulation (P(Phase variance:±20 deviation: ±20deg.) Simulation (P(Phase variance:±5 deviation: ±5deg.) Simulation (P(Phase variance:0 deviation: 0deg.) Reciever position [cm ] Achievement of high-power microwave beam control Defocused microwave beam Phase deviation of each PCM should be improved. (-20deg~20deg) 8

9 5.8GHz Magnetron 5.8GHz (MW output: 400W, 700W) 2.45GHz Reduction in size & weight D C -R F conversion eff.[%] Launching cost reduction dc-rf conversion efficiency No.1_on No.1_off No.2_on No.2_off No.3_on No.3_off 2.45G _on 2.45G _off A node current [m A ] Proportional to the input power Efficiency reduction of 20 pts. compared to 2.45GHz magnetron 9

10 5.8GHz Magnetron Array Systems SPORTS5.8 magnetron system COMET (Compact Microwave Energy Transmitter) [Shinohara et al, Proc. of SPS 04, 2004] Transmitting system Receiving system 310mm 99mm 9 PCMs, 288 elements Output: > 1.26kW 5.8GHz rectennas 270W Output, 7kg (< 26g/W) 10

11 Conclusion High-efficiency and Low-noise Wireless Power Transmission for Solar Power Station/Satellite Magnetron noise is well reduced in the filament-off operation. The development of the various types of magnetron arrays (PCMs) provided high-power WPT systems. The development of the 5.8GHz magnetron will provide a promising 5.8GHz WPT system. 11

12 12

13 Scenario of SPS devlopment GEO ISS Operation 250MW 1GW Commecial System LEO kW MPT System Proof Environmental Assessment in space plasmas & Atmos. Beam Control Tech. Safety Assessment from NASDA SSPS Committee 10MW Space Large Structure Auto-process near ISS Construction Deployment High Voltage Tech. High Power Transmission Economical Evaluations R&D of of SPS Technologies Pilot System Partial Power Service 13

14 Advantages of SPS SPS -- A Future Project for Clean and Sustainable Energy Advantages of SPS CO 2 -free power source SPS : 20 g-co 2 /kwh Thermal (Oil) : 846 g-co 2 /kwh Nuclear : 22 g-co 2 /kwh Base-load station 24-hour power generation regardless of day/night, weather, season etc. 14

15 Hexagonal Unit of Solar Array & MW Transmitter 15

16 Efficiency of WPT Total Target efficiency: > 50% Target efficiency 80% DC-RF conversion Target efficiency 90% Antennas & Beam Control Target efficiency 80% RF-DC conversion (Rectenna) Rectenna DC Power Microwave Device DC Power 16

17 Discussion - Magnetron life - Magnetron life in oven use: 5,000 hours in WPT use :? (1) filament temperature high (2000K) (filament-on operation) low (1700K) (filament-off operation) (2) operation ON/OFF ON: some minutes many ON/OFF repetitions thermal strain of the cathode ON: at all times of the year few ON/OFF repetitions (3) Output load mismatched (food) matched (antenna) Probability of magnetron life in MPT use: 100,000hours (10years) (Life test will be necessary.) 17

18 1. Magnetron Noise Reduction Magnetron internal feedback mechanism [Brown, Space Power, 1988] automatically sets the temperature of the cathode for quiet tube operation. This temperature turns out to be the lowest temperature The internal control of the cathode temperature works best when the external source of heating, the filament, is turned off and the control loop regulates the amount of electron back-bombardment to keep the filament at the desired temperature. Magnetron noise reduction by filament-off operation 18

19 Magnetron Noise Reduction - filament-off operation Filament current vs. filament temperature filament-on operation Filam ent Tem p.( ) Ib=400m A Ib=300m A Ib=200m A Ib=100m A filament-off operation Filament temp. measurement ensures the magnetron internal feedback mechanism If (A ) If: filament current, Ib: anode current Longer operating life of the magnetron 19

20 Magnetron Noise Reduction - low noise magnetron - Cathode shield for preventing electron emission from the end portion of the cathode Spurious noise reduction [Mitani et al, IEEE Trans. ED, 2006] Inside of magnetron tube Magnetron spectra driven by a power supply for oven (a) (b) (a) (b) (a): conventional oven magnetron (b): cathode shield magnetron up to 30dB noise reduction 20

21 2. Phase-Controlled Magnetron (PCM) Frequency & phase locking of the magnetron output in the reference signal Reference Signal Phase Control Phase Shifter Typical configuration of PCM Phase Correction Magnetron Phase Comparator [Sivan, Microwave Tube Transmitters., 1994] - Injection locking method + - Frequency tuning - Magnetic field control (Back boost coil) [Brown, Space Power, 1986] - Output load control [Hatfield, Ph.D. dissertation, Univ. of Alaska Fairbanks, 1999] - Anode current control with phase-locked loop (PLL) technique [Shinohara et al, IEICE Trans Electron., 2003] 21

22 2. Phase-Controlled Magnetron (PCM) Configuration of PCM Injection Locking PCM developed in Kyoto Univ. [Shinohara et al, IEICE Trans Electron., 2003] Phase Shifter Reference Signal (CW) Frequency : 2.45GHz or 5.8GHz ref. signal /2 A/D Board LPF mixer Commonly Used Magnetron D/A Board Attenuator (-30dB) High Voltage And phase adjuster Source (Frequency changes) PLL feed-back magnetron LPF Output Voltage [V] - Injection locking method - Anode current control with phase locked loop (PLL) technique f ref> f o mixer output f = ref f o f < f ref Anode Current [ma] o f 0 : magnetron freq. f ref : reference freq. 22

23 Anode Current Coil Current Power Reference Signal Phase-and-Amplitude-Controlled Magnetron (PACM) Configuration of PACM Phase Comparator Stabilized DC Power Source CW Magnetron Phase Reference Signal Injection Locking PLL Feedback to Anode Current (E) Power Comparator Feedback to Coil Current (B) Controlled and Stabilized Microwave O utput P ow er [W ] P hase [D egree] [Shinohara et al, Proc. of IVEC, 2005] Tim e [Sec] 65 Phase control MW output control Tim e [Sec] 5 23

24 Pulsed PCM 1kHz-class pulsed PCM [Matsushima, Master Thesis, Kyoto Univ., 2006] Mixer output [V] < 0.1ms Duty: 0.5 Frequency & phase modulation Time [ms] Frequency modulation signal (upper) & mixer output between magnetron and reference (lower) [Tahir et al, IEEE Trans. ED, 2006] PSK modulation signal (upper) & magnetron phase (lower) Rate: 250kbps Rate: 1Mbps 24

25 5.8GHz Magnetron - Q factor - 1.0E E+04 Q factor 1.0E E+02 No.1_on No.1_off No.2_on No.2_off No.3_on No.3_off A node current [m A ] 25

26 5.8GHz Magnetron - Discussion (dc-rf conversion eff.) - Input: 650W 5.8GHz 2.45GHz Microwave output: 260W 40% 70% Back-bombardment loss: 40W 6% 2% Anode thermal loss: 350W 54% 28% B ack-bom bardm ent pow er [W ] Back-bombardment loss 16W@2.45GHz No.1 No.2 No.3 Large anode thermal loss: A node current [m A ] - insufficient dc-rf conversion Large back-bombardment loss: - efficiency reduction - decrease in cathode life 26

27 3. Magnetron Performance under Vacuum Environment Air-cooling test Vacuum environment test cooling fan magnetron air duct magnetron Measurements: dc-rf conversion efficiency, temperature (< 1.0 x 10-3 Pa) 27

28 Magnetron Performance under Vacuum Environment Results [Kawasaki et al., Proc. of IAC, 2004] no cooling 100 o C 220 o C Efficiency mainly depends on the magnet temperature. (b) In vacuum Efficiency decreases in vacuum. 28

29 PIC Simulation for Magnetron 3D PIC code developed in Kyoto Univ. [Usui et al., Proc. of IVEC, 2006] 3D magnetron simulation Commercially available 3D PIC code (MAGIC 3D) [Kim et al., IEEE Trans. PS, 2004] MAGIC 2D [Neculaes et al., IEEE Trans. PS, 2005] (PIC: particle-in-cell) 29

30 Introduction 30

31 GEO ISS Operation 250MW 1GW Commecial System LEO kW MPT System Proof Environmental Assessment in space plasmas & Atmos. Beam Control Tech. Safety Assessment from NASDA SSPS Committee 10MW Space Large Structure Auto-process near ISS Construction Deployment High Voltage Tech. High Power Transmission Economical Evaluations R&D of of SPS Technologies Pilot System Partial Power Service 31

32 Introduction - Objectives - High-efficiency and Low-noise WPT & SPS 1. Magnetron noise reduction - EMC with other radio applications - high Q factor PCM 2. Phase controlled magnetron (PCM) - microwave beam forming with phased array GHz magnetron - reduction in size & weight of MPT & SPS systems 32

33 Future Tasks 1. Magnetron noise reduction - development of a low noise 5.8GHz - 3D electromagnetic simulation 2. Phase controlled magnetron (PCM) - improvement of phase deviation - MHz-class pulsed PCM rapid-response phased array 3. Magnetron performance under vacuum environment - thermal treatment under vacuum environment - life test long-life SPS operation GHz magnetron - improvement of dc-rf conversion efficiency - 3D electromagnetic simulation 33

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