INSTRUCTION MANUAL Redox sensor M 1322 C

Transcription

1 INSTRUCTION MANUAL Redox sensor M 1322 C From version Controlmatik ABW d.o.o.

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3 1. General Assembly Storage of Redox probes Connection to the electrical power supply Connecting the electronics of the redox electronics Connecting to power supply and communication Connecting outputs and alarm Connecting Out 3 general alarm Connecting In 3 external stop regulator Connecting current loop Connecting TNC electrode Connecting flow sensor Current loop table CAN network Sele CAN Segment connection (RECOMMENDED) Cable delay 10 ns/m Terminators Connection schemes Connection power and CAN to power supply unit type CN Connecting current loop supply to power supply unit type CN Connecting the power supply unit type CN Connecting the Motor Valve and Power Supply Connecting the Dosing Pump (220 VAC) Connecting the Dosing Pump (IMPULS INPUT) Settings Calibration Description of the Redox measuring instrument Description of display Parameters on display Handling Setting the offset Setting the sensors Redox Sensor - Mode Redox sensor - Manual redox value Redox sensor - Flow sensor Redox sensor - sensor diagnostic Redox sensor - restoring factory settings EPOT - errors User settings Display contrast Display backlight power Language Selection Selecting the type of the regulator Selecting 3-Pt. or PI regulator modul Outputs

4 2.8.1 Analog chanel 1. - Source Analog chanel 1. - Mode Analog chanel 1. - On Error action Analog ch. - Value at 4mA Analog ch. 1- Value at 20 ma Analog ch Actuator output mode SeleCan Node Communication speed ID temperature Regulator error Flow sensor Diagnostic System Login Diagnostic Restart Regulator Automatic mode Manual mode Setting the reference point Setting the regulator parameters Setting the PI regulator parameters PI-Regulator: Gain Xp PI-Regulator: Setting time Tn PI-regulator: Sampling time Regulator 3 Pt parameters Regulator 3 Pt.: Hysteresis Regulator 3 Pt.: Hysteresis Regulator 3 Pt. : Sampling time Direction Timeout min. Enable Timeout max. Enable Alarm Lo Enable Alarm Hi Enable Ext. Error Input Output Minimum Output Maximum Ref. Minimum Ref. Maximum Input Minimum Input Maximum Control inputs Dig. In1 mode Control inputs Dig. In1 control Control inputs Dig. In2 mode Control inputs Dig. In2 control Control inputs Dig. In3 mode

5 Control inputs Dig. In3 control Control inputs Dig. Out3 control Settings of individual dosing devices Motor valve: Motor valve with cwitches: Electromagnetic dosing pump The piston pump Metering pump (Precision piston pump): Switching mode (ON-OFF): Trubleshooting Errors: Calculation of the PI regulator parameters Calculation when chlorinating the water in the pipes Calculation of the PI regulator parameters for pools and reservoirs Dimensions 4. Part list 5. Tehnical data 6. Notes 5

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7 1. General Redox measurement is used in chemical industry, in swimming-pools, potable and waste water treatment and also in different kinds of industrial measurements.controlmatik probe M 1322 is designed for continuous measurement of redox in swimming-pools, potable, waste and industrial waters. With special versions of measuring electrodes it can also be used for measurement of other media. The unit consists of redox measuring electrode and graphic display. Electronics evaluates and amplifies the measured potential. The probe can be equipped with SELECAN communication output or with the galvanicly separated 4 20 ma signal on the amplifiers output. PI regulator that independently controls a certain process, can be build in a probe. The user can easily communicate with a probe over graphic display and four function keys. All this guarantees accurate and continuous measurement. Redox measuring electronics 7

8 1.1 Assembly Mounting of electronics. 8

9 1.2 Storage of Redox probes The Redox probes which will not be used for a certain period of time (winter period), must be adequately stored due to low temperatures (damaged due to the water freezing) and the possibility of draining of the measuring membranes. The probes should be dismounted from the measuring area. Pour the distilled water or KCl (potassium chloride) into the protection cap, supplied with the new electrode, and slowly push on the electrode. If you do not have the protection caps, place the electrodes into a glass of distilled water. Place the protection lid onto the probe connector (this prevents the entry of moisture into the connector). If there is no protection lid on the connector, store the probes in a dry space. Dismounted electrodes should be stored in a space where winter temperatures do not fall under 0 C. 9

10 1.3 Connection to the electrical power supply Connecting the electronics of the redox electronics CON 3 CON 2 CON 1 C alib. Regulator CON 5 CON 6 CON 4 CON 7 Communication activity. Alarm Error Warning Regulator manual mode. Regulator automatic mode. Actuator Actuator Out1 active. Out2 active Connecting to power supply and communication Connect the electronics to a voltage of 24 VAC or 24 VDC. Connect the voltage through the 5-pole connector on ECP00266 cable to the connector on the instrument (CONNECTION). All such connectors have a code indicator and can therefore only be connected if turned the right way. The connectors on the cable are to be gently and correctly put on the connectors on the instrument and the fixing nut is to be gently turned. Connector CON1 1 - CAN ( GND) 2-24VAC 3-0 VAC 4 - CAN (H) 5 - CAN (L)

11 1.3.3 Connecting outputs and alarm. Connector CON2 1 - Out1 2 - Out2 3 - In_COM 4 - In1 5 - In2_Out_COM 6 - Out3_COM 7 - Out3_NO 8 - In Out3 NO (7) Out3 COM (6) Out1 (1) Out2 (2) In2 (5) InCOM (3) In1 (4) In3 (8) Connecting Out 3 general alarm For connecting general alarm connect pins 6 and Connecting In 3 external stop regulator For connecting External stop regulator, connect pins 3 and Connecting current loop Device has a passive current loop, which is galvanic separated. Charge the current loop with direct voltage. The voltage drop on the current loop regulator is 8V. For inside protection of the current loop regulator the maximal voltage must not exceed 28V. Connector CON mA OUT mA OUT

12 1.3.5 Connecting TNC electrode Connector CON4 1 - WRK electrode 2 - REF electrode Connecting flow sensor Connector CON V 3 - NPN 4 - COM V NPN COM 12

13 1.4 Current loop table Current loop table helps us determine the free chlorine level by means of current level of the current loop. Current loop Redox value (mv) Redox value (mv) (ma) 2,00 4,00 4,0 0,00-2,00 4,8 0,10-1,80 5,6 0,20-1,60 6,4 0,30-1,40 7,2 0,40-1,20 8,0 0,50-1,00 8,8 0,60-0,80 9,6 0,70-0,60 10,4 0,80-0,40 11,2 0,90-0,20 12,0 1,00 0,00 12,8 1,10 0,20 13,6 1,20 0,40 14,4 1,30 0,60 15,2 1,40 0,80 16,0 1,50 1,00 16,8 1,60 1,20 17,6 1,70 1,40 18,4 1,80 1,60 19,2 1,90 1,80 20,0 2,00 2,00 13

14 1.5 CAN network Sele CAN All CAN communication units (PLC control units, sensors, valves ) in SELECAN versions of communication must have parallel wiring. The maximum number of CAN communication units connected in this way must not exceed 64. CAN network consist of three signals: CAN H (CAN +), CAN L (CAN -) and CAN GND Segment connection (RECOMMENDED) The most recommended wiring is shown in the drawing below. The main communication line is divided into segments. CAN communication units A - I (PLC control units, sensors, valves ) are connected via CAN distributors 1-6. Terminators (T), which are connected to CAN H (CAN +) and CAN L (CAN -), must be placed at the beginning and at the end. The main CAN network is divided into more segmental networks. When dividing the main CAN network into segmental networks, you must pay attention to the length of the segment; the length of the segment depends on data flow velocity. One segment is marked in the picture above and in the tables on the following page total cable length can be determined. The tables are stated for cables with 5 ns/m and 10 ns/m time delay. It is evident from the table below that when using a cable with 5ns/m time delay and data flow velocity of 20Kbit/s, the total segment length can be up to 150 m; the length of the cable made of all in this way connected segments must not exceed 750 m. The length of the cable, which is used to connect CAN distributors 1 and 2 and all CAN communication units plugged to CAN distributor 2 (PLC control units, sensors, valves ), is considered the total segment length. 14

15 1.5.3 Cable delay 10 ns/m Speed Length of Total (KB/s) segment (m) length (m)

16 1.5.4 Terminators The terminators are ohmic resistors, which are to be connected between CAN_H in CAN_L at the beginning and the end of the CAN network. Length of the CAN Network Cable Resistance Cable Cross Cut Terminator Resistance Maximal Transfer Speed 0-40 m 70 mω/m 0.25 mm² mm² AWG 23, AWG m <60 mω/m 0.34 mm² mm² AWG22, AWG m <40 mω/m 0.5 mm² mm² AWG m - 1 km <26 mω/m 0.75 mm² mm² AWG 18 1 km km <21 mω/m 1 mm² AWG Ω 1 Mbit at 40 m 127 Ω 500 Kbit/s at 100 m 150 Ω Ω 100 Kbit/s at 500 m 150 Ω Ω 50 Kbit/s at 1 Km 150 Ω Ω 20 Kbit/s at 2.4 Km 16

17 1.6 Connection schemes Connection power and CAN to power supply unit type CN

18 1.6.2 Connecting current loop supply to power supply unit type CN 4004 With this connection the passive current output on redox electrocs is converted to active current output on power supply unit CN OUT1+ and OUT1- is default current output of measuring signal in mg/l set to 4 20mA. OUT2+, OUT2- is default current output of temperature cell signal in C set to 4 20mA. 18

19 1.6.3 Connecting the power supply unit type CN ) Power supply 115VAC or 230VAC. 2) Switch between 115VAC and 230VAC. 3) 24VAC output 4) CAN Communication output 5) Power supply and CAN communication with redox electronics 6) Current loop connection S1+, S1- Connect electronics OUT1+, OUT1- ports S2 +, S2- Connect electronics OUT2+, OUT2- ports OUT1+, OUT1- Active current output 4 20mA. OUT2+, OUT2- Active current output 4 20mA. 19

20 1.6.4 Connecting the Motor Valve and Power Supply For menu parameters see 2.9.9! 20

21 1.6.5 Connecting the Dosing Pump (220 VAC) Connecting the dosing pump by switching power supply to the dosing pump ON/OFF with manual /auto switch! For menu parameters see 2.9.9! 21

22 1.6.6 Connecting the Dosing Pump (IMPULS INPUT) Connecting the redox electronics and dosing pump by using the pump impulse input of E60 type Lang Ecolab EMP II dosing pump. NOTE you can connect any dosing pump with impuls input! 22

23 1.9 What do you need to know Important!!! Upon startup, the conditioning electrode needs at least 2 hours of operation on water. At least once every 14 days, check the accuracy of the redox measurement and calibrate the instrument if necessary. The procedure of electrode positioning and calibration should be repeated: after every cleaning of the measuring electrode, or if the M 1322 redox measuring instrument has not been in operation for more than a week. 23

24 2. Settings 2.1 Calibration Do not calibrate the Redox potential! Occasionally, only check its accuracy with the assistance of standards. If the deviation is greater than 30, clean the measuring electrode. If the measurement deviation after the cleaning is not decreased to the satisfactory value, replace the electrode with a new one. 24

25 2.2 Description of the Redox measuring instrument Display of parameters and the current meaning of the function keys 2 Function key 1 (current meaning is shown on the display) 3 Cancel key (cancels the current function or returns one step back in the menu) 4 Light indicator of CAN communication (communication is functioning when it blinks) 5 Light indicator for the Alarms and warnings (read the type of alarm in the alarms menu) 6 Light indicator not in use 7 Light indicator of regulator functioning in the manual mode 8 Light indicator of regulator functioning in the automatic mode 9 Light indicator of the regulator 1 st digital output functioning 10 Light indicator of the regulator 2 nd digital output functioning 11 Confirm key (confirms the new value or enters the menus) 12 Function key 2 (the current meaning is shown on the display 25

26 2.3 Description of display Parameters on display Handling 1 Value of the measured quantity 2 Calibration 3 Name of the measured quantity 4 Unit of the measured quantity 5 Current meaning of the Function key Handling with the M 1322 measuring instrument takes place via four keys. Two keys have a pre-defined permanent function confirming the setting or entering into a menu and canceling of settings or exit from the menu. The functions of the other two keys change according to the current requirement and are written on the display above the key. The instrument itself guides you through the procedures. Carefully follow the messages on the display, since they inform you of the current key function. 26

27 2.4 Setting the offset This setting is to be performed only upon the first startup of the analyzer, while it must be repeated after a repair service on the analyzer or in cases, when the analyzer has not been in operation for more than a week. Press Calib. key, as shown on the picture. In the case when your display is different to the one on the left picture, press key, to come to the right display view, and then press Calib. key. When the display shows the following. Select calibration method. For calibrating zero method press Offset key. When the display shows the following, Take the redox buffer and put electrode in it. Press Next key. 475 After stabilization of signal, the 20 second countdown will begin. 475 After 20 second value will start to blink. Set the value to the value of redox buffer. Press key to confirm, or to quit calibration. 27

28 2.5 Setting the sensors Redox Sensor - Mode NOTE: THIS IS PRE-SET IN FACTORY AND SHOULD NOT BE CHANGED. CHANGE CAN CAUSE DEVICE MALFUNCTION. Sensor has 2 modes of operation, Automatic and Manual. Selection between modes is described below. Sensors Regulator Select Sensors and press key to select. Press key to go back or to cancel Redox Sensor Select Redox sensor and press key to Mode Flow sensor Select Mode and press key to select. Press key to go back or to cancel When the display shows the following,for selecting Manual or Auto mode press key. After pressing key, text must blink. Now it is possible to set mode. With Up and Down keys select Manual or Auto. Press key to 28

29 2.5.2 Redox sensor - Manual redox value NOTE: THIS IS PRE-SET IN FACTORY AND SHOULD NOT BE CHANGED. CHANGE CAN CAUSE DEVICE MALFUNCTION. In case that the measuring cell measures a value, which is extremely out of the normal boundaries, the display will show the manual value of the free chlorine. Sensors Regulator Select Sensor and press key to select. Press key to go back or to cancel Redox Sensor Select Redox sensor and press key to Mode Manual value Flow sensor Select Manual value and press key to When the display shows the following: Auto.For selecting manual values press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 29

30 2.5.3 Redox sensor - Flow sensor To set flow sensor on or off, follow the procedure described below. Sensors Regulator Select Sensor and press key to select. Press key to go back or to cancel Redox Sensor Select Redox sensor and press key to Mode Flow sensor Diagnostic Select Flow sensor and press key to When the display shows the following, for seting reference value press key. After pressing key, value must blink. With Up and Down keys select Enable or Disable. Press key to select. Press key to go back or to cancel 30

31 2.5.4 Redox sensor - sensor diagnostic To see diagnostic of sensor follow the procedure described below. Sensors Regulator Select Sensor and press key to select. Press key to go back or to cancel Redox Sensor Select Redox sensor and press key to Flow sensor Diagnostic Def. calib. values Select Diagnostic and press key to Sensor Counter 0 Press Up or Down to see both diagnostic screens. Gain Offset

32 2.5.5 Redox sensor - restoring factory settings To Use this function after each replacement or cleaning of the measuring cell. This sets sensor s parameters to the factory values. Sensors Regulator Select Sensors and press key to select. Press key to go back or to cancel Redox Sensor Select Redox sensor and press key to Diagnostic Def. calib. values Select Def. calib. values and press key to Message Select please. Press Yes for restoring factory settings or No for returning back in menu EPOT - errors See section for errors. 32

33 2.6 User settings Display contrast With this function, you can set the contrast of inscriptions on the display. Outputs Display System Select Display and press key to select. Press key to go back or to cancel Contrast Backlight power Select Contrast and press key to select. Press key to go back or to cancel When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 33

34 2.6.2 Display backlight power With this function, you can set the intensity of backlight power. Outputs Display System Select Display and press key to select. Press key to go back or to cancel Contrast Backlight power Language Select Backlight power and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 34

35 2.6.3 Language Selection Messages on the display can be shown in different languages. With this function, you can select the desired language. Outputs Display System Select Display and press key to select. Press key to go back or to cancel Backlight power Language Select Language and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 35

36 2.7 Selecting the type of the regulator According to the type of dosing device and the system complexity, you can select between the Three-point and the PI regulators Selecting 3-Pt. or PI regulator modul Sensors Regulator Outputs Select Regulator and press key to Control inputs Modul Select Modul at the bottom of menu and press key to select. Press key to go back or to cancel When the display shows the following, for seting module press key. After pressing key, text must blink. Now it is possible to select the type of module (3-Pt. or PI) with Up and Down keys. Press key to select. Press key to go back or to cancel 36

37 2.8 Outputs Analog chanel 1. - Source With this function, you can select which of the three available parameters (sensor, temperature, regulator or disable) will be represented by the analogue out 1, or you can disable it. The factory setting of the analogue out 1 parameter is Sensor. Regulator Outputs SeleCan Select Outputs and press key to select. Press key to go back or to cancel Analog ch. 1 Analog ch. 2 Select Analog ch. 1 and press key to Source Mode Select Source in menu and press key to When the display shows the following, for setting source press key. After pressing key, text must blink. Now it is possible to select the type of sensor (Regulator or Sensor) with Up and Down keys. Press key to select. Press cancel key to go back or to 37

38 2.8.2 Analog chanel 1. - Mode The output mode can be Linear (0%=4mA, 100%=20mA) or Linear inverse (0%=20mA, 100%=0mA). To set mode, follow the procedure described below. Regulator Outputs SeleCan Select Outputs and press key to select. Press key to go back or to cancel Analog ch. 1 Analog ch. 2 Select Analog ch. 1 and press key to Source Mode On error Select Mode in menu and press key to When the display shows the following, for seting source press key. After pressing key, text must blink.now it is possible to select the type of sensor (Linear or Linear inverse) with Up and Down keys. Press key to select.press key to go back or to cancel 38

39 2.8.3 Analog chanel 1. - On Error action At error, output can be be set at different values. These are: Off (Output stays the same as it was before the error) Lower than Min. (Output value is set on 3mA). To Min. (Output value is set on 4mA) To Max. (Output value is set on 20mA). Higher than Max. (Output value is set on 21mA). To set On error action, follow the procedure described below. Regulator Outputs SeleCan Select Outputs and press key to select. Press key to go back or to cancel Analog ch. 1 Analog ch. 2 Select Analog ch. 1 and press key to Mode On error At 4 ma Select On error in menu and press key to When the display shows the following, for seting source press key. 39

40 After pressing key, text must blink.now it is possible to select the type of action descripted above with Up and Down keys. Press key to select.press key to go back or to cancel Off (Output stays the same as it was before the error) Lower than Min. (Output value is set on 3mA). To Min. (Output value is set on 4mA) To Max. (Output value is set on 20mA). Higher than Max. (Output value is set on 21mA). 40

41 2.8.4 Analog ch. - Value at 4mA The factory setting of the out 1 parameter value at 4mA is 0. Regulator Outputs SeleCan Select Outputs and press key to select. Press key to go back or to cancel Analog ch. 1 Analog ch. 2 Select Analog ch. 1 and press key to On error At 4 ma At 20 ma Select At 4 ma in menu and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 41

42 2.8.5 Analog ch. 1- Value at 20 ma The factory setting of the out 1 parameter value at 20mA is Regulator Outputs SeleCan Select Outputs and press key to select. Press key to go back or to cancel Analog ch. 1 Analog ch. 2 Select Analog ch. 1 and press key to At 4 ma At 20 ma Calib. 4 ma Select At 20 ma in menu and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 42

43 2.8.6 Analog ch. 2 Same as for ch. 1, except you select Analog ch. 2 in menu: Analog ch. 1 Analog ch. 2 Actuator Select Analog ch. 2 and press key to 43

44 2.8.7 Actuator output mode With actuator output you determine device that regulator will work with. This devices can be: - Motor (Additional menu: Motor trip time on page 47.) - Motor with switches (Additional menu: Reset direction on page 46.) - Solenoid pump (Additional menu: Cycle time and Cycle ON time ) - Metering pump (Additional menu: Cycle time on page 48.) - On-of switch (Additional menu: Cycle ON time on page 45.) Regulator Outputs SeleCan Select Outputs and press key to select. Press key to go back or to cancel Analog ch. 2 Actuator Select Actuator and press key to select. Press key to go back or to cancel Output mode Select Output mode in menu and press key to select. Press key to go back or to cancel When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 44

45 Additional menus: Cycle ON time This option comes with mode Solenoid pump or On-Off Switch. Regulator Outputs SeleCan Select Outputs and press key to select. Press key to go back or to cancel Analog ch. 2 Actuator Select Actuator and press key to select. Press key to go back or to cancel Cycle ON time Output mode Select Cycle on time in menu and press key to select. Press key to go back or to cancel When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 45

46 Reset direction This option comes with mode Motor with switches Options avalible: - Reset up - Reset down Regulator Outputs SeleCan Select Outputs and press key to select. Press key to go back or to cancel Analog ch. 2 Actuator Select Actuator and press key to select. Press key to go back or to cancel Reset direction Output mode Select Reset direction in menu and press key to select. Press key to go back or to cancel When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set reset (Reset up or Reset down) with Up and Down keys. Press key to select. Press key to go back or to cancel 46

47 Motor trip time This option comes with mode Motor. Regulator Outputs SeleCan Select Outputs and press key to select. Press key to go back or to cancel Analog ch. 2 Actuator Select Actuator and press key to select. Press key to go back or to cancel Motor trip time Output mode Select Motor trip time in menu and press key to select. Press key to go back or to cancel When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 47

48 Cycle time This option comes with mode Metering pump and Solenoid pump. Regulator Outputs SeleCan Select Outputs and press key to select. Press key to go back or to cancel Analog ch. 2 Actuator Select Actuator and press key to select. Press key to go back or to cancel Cycle time Output mode Select Cycle time in menu and press key to select. Press key to go back or to cancel When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 48

49 2.9 SeleCan Node You can set a number between 1 and 63. CAN communication is disabled by setting the ID number to 64. Outputs SeleCan Display Select Selecan and press key to select. Press key to go back or to cancel Node Baud rate Select Node in menu and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set desired ID with Up and Down keys. Press key to select. Press key to go back or to cancel 49

50 2.9.2 Communication speed Outputs SeleCan Display Select Selecan and press key to select. Press key to go back or to cancel Node Baud rate Temp. sensor Select Baud rate in menu and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set desired Baud rate (20, 50, 100, 125 in 250 kb/s) with Up and Down keys. Press key to select. Press key to go back or to cancel 50

51 2.9.3 ID temperature If you want to transfer the sample temperature from other units to this unit (analyzer, ph measuring instrument, ), enter the ID number of the measuring instrument according to the following instructions: Outputs SeleCan Display Select Selecan and press key to select. Press key to go back or to cancel Baud rate Temp. sensor Regulator Error Select Temp. sensor in menu and press key to select. Press key to go back or to cancel When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set desired ID with Up and Down keys. Press key to select. Press key to go back or to cancel 51

52 2.9.4 Regulator error Address of sensor from which we get the regulator value. If the address is set to 64, this feature is disabled. Outputs SeleCan Display Select Selecan and press key to select. Press key to go back or to cancel Temp. sensor Regulator Error Flow sensor Select Regulator Error in menu and press key to select. Press key to go back or to cancel When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set desired ID with Up and Down keys. Press key to select. Press key to go back or to cancel 52

53 2.9.5 Flow sensor Address of sensor from which we get the flow meter status. If the address is set to 64, this feature is disabled. Outputs SeleCan Display Select Selecan and press key to select. Press key to go back or to cancel Regulator Error Flow sensor Diagnostic Select Flow sensor in menu and press key to select. Press key to go back or to cancel When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set desired ID with Up and Down keys. Press key to select. Press key to go back or to cancel 53

54 2.9.6 Diagnostic To see SeleCan diagnostic follow the procedure described below. Outputs SeleCan Display Select Selecan and press key to select. Press key to go back or to cancel Flow sensor Diagnostic Select Diagnostic in menu and press key to select. Press key to go back or to cancel Diagnostic display 54

55 2.10 System Login 2 user names are avalible for login: Username Password User 1111 Admin 6500 To login follow procedure descripted below Display System Select System and press key to select. Press key to go back or to cancel Login Diagnostic Select Login and press key to select. Press key to go back or to cancel When the display shows the following,for login press key Login. 55

56 After pressing key Login, text must blink. Now it is possible to login. With Up and Down keys select desired username. Press key to select. Press cancel key to go back or to After pressing key, last digit of password must blink. Now it is possible selct desired number. With Up and Down keys select desired number. Press key to select. Repeate that for all 4 digits. Press key to go back or to cancel 56

57 Diagnostic System diagnostic description: Votage supply voltage Int.Temp intern temperature of modul Sen.DI1 external input Cpu usage CPU utilization CpuMax maximum CPU utilization FreeMem free memory To see system diagnostic, follow procedure descripted below: Display System Select System and press key to select. Press key to go back or to cancel Login Diagnostic Analog ch. 1 Select Diagnostic and press key to Voltage 32.3V Int.Temp 33.3 C Sen.DI1 Select Diagnostic and press key to CpuUsage 1.9% CpuMax 3.2% FreeMem Select Diagnostic and press key to 57

58 Restart In case you want to restart the the device, follow the procedure descripted below. Display System Select System and press key to select. Press key to go back or to cancel Communication Restart Select Restart and press key to select. Press key to go back or to cancel Pressing Yes key will reset the device. Key No will return you back to menu. 58

59 2.11 Regulator The regulator capabilities, described later in the manual, are available only for the M 1322 C Redox electronics with the integrated regulator (dependant upon the model) Automatic mode If the regulator is already operating in the manual mode, first stop it and then restart it according to the following instructions: Press key Regulator. from main screen to enter Main menu. In the case when your display is different to the one on the left picture, press key, to come to the main screen view. 0.0 Stop % Ok 0 0 Press key Start. 0.0 Stop % Ok 0 0 Press key Auto. 0.0 Stop % Ok 0 0 When the regulator operates in the automatic mode, the light indicator for automatic operation is lit. Stop the regulator with the key Stop. Return to the basic display with the key. 59

60 Manual mode If the regulator is already operating in the automatic mode, stop it first and then restart it according to the following instructions: Press key Regulator. from main screen to enter Main menu. In the case when your display is different to the one on the left picture, press key, to come to the main screen view. 0.0 Stop % Ok 0 0 Press key Start. 0.0 Stop % Ok 0 0 Press key Manual. 0.0 Manual % Ok 0 0 By using keys Up and Down, set the manual value. If you want the regulator to remain at that value, confirm it by pressing the key. Stop the regulator with the key. 60

61 If you confirm the manual value: The regulator operates in manual mode, indicated by the light indicator. To change the manual value, operation mode or to stop the regulator, press the key Regulator. If you cancel the manual value: 0.0 Stop % Ok 0 0 The regulator stops and the light indicator for manual operation turns off. Return to the basic display with the key Setting the reference point Press key Regulator from main screen to enter Main menu. In the case when your display is different to the one on the left picture, press key, to come to the main screen view. 0.0 Stop % Ok 0 0 Press key Reference. 0.0 Stop % Ok 0 0 By using keys Up and Down, set the manual value. If you want the regulator to remain at that value, confirm it by pressing the key. Stop the regulator with the key. 61

62 2.12 Setting the regulator parameters Setting the PI regulator parameters Calculate the regulator parameters as described in the chapter Calculation of the PI regulator parameters and enter them according to the following instructions in sections , and PI-Regulator: Gain Xp Sensor Regulator Outputs Select Regulator and press key to Errors/Warnings Regulator PI Direction Select Regulator 3. PI and press key to Gain Xp Integral time Tn Select Gain and press key to select. Press key to go back or to cancel When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 62

63 PI-Regulator: Setting time Tn Set integral time Tn: Sensor Regulator Outputs Select Regulator and press key to Errors/Warnings Regulator PI Direction Select Regulator 3. PI and press key to Gain Xp Integral time Tn Sample time Select Integral time Tn and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 63

64 PI-regulator: Sampling time It is the sample time which determines the intervals in which the changes of the regulator out will perform. Sensor Regulator Outputs Select Regulator and press key to Errors/Warnings Regulator PI Direction Select Regulator PI and press key to Integral time Tn Sample time Select Sample time and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 64

65 Regulator 3 Pt parameters Set»3 Pt regulator parameters«according to the following instructions in sections below (2.13.6, and ) Regulator 3 Pt.: Hysteresis + This is the value, for which the measurement must be higher than the reference point in order for the dosing device to be turned on. It is expressed in a percentage of the measuring range. Sensor Regulator Outputs Select Regulator and press key to Errors/Warnings Regulator 3 Pt. Direction Select Regulator 3 Pt. and press key to Hysteresis + Hysteresis - Select Hysteresis + and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 65

66 Regulator 3 Pt.: Hysteresis - This is the value, for which the measurement must be lower than the reference point in order for the dosing device to be turned off. It is expressed in the percentage of the measuring range. Sensor Regulator Outputs Select Regulator and press key to Errors/Warnings Regulator 3 Pt. Direction Select Regulator 3 Pt. and press key to Hysteresis + Hysteresis - Sample time Select Hysteresis - and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 66

67 Regulator 3 Pt. : Sampling time It is the sample time which determines the intervals in which the changes of the regulator out will perform. Sensor Regulator Outputs Select Regulator and press key to Errors/Warnings Regulator PI Direction Select Regulator PI and press key to Hysteresis - Sample time Select Sample time and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 67

68 Direction Determine the regulator operation mode using direction. If the polarity is positive, the regulator will operate when the measurement is below the reference point. On the other hand, if the polarity is negative, the regulator will operate when the measurement is above the reference point. Sensor Regulator Outputs Select Regulator and press key to Regulator PI Direction Timeout min. Enable Select Direction and press key to select. Press key to go back or to cancel When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set (Positiv or Negative) with Up and Down keys. Press key to 68

69 Timeout min. Enable If the measurement value is lower than the set lower alarm for a period that is longer than the set lower excess time, the regulator will stop. Sensor Regulator Outputs Select Regulator and press key to Direction Timeout min. Enable Timeout max. Enable Select Timeout min. Enable and press key to select. Press key to go back or to cancel When the display shows the following, for seting temperature facotr value press key. After pressing key, text must blink. Now it is possible to set (Disable, Warning or Error) with Up and Down keys. Press key to 69

70 After you select Warning or Error a new setting is avalible. Go back in menu with key X and select Timeout Minimum (below Timeout minimum Enable). Timeout min. Enable Timeout minimum Timeout max. Enable Select Timeout minimum and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 70

71 Timeout max. Enable If the measurement value is higher than the set high alarm for a period that is longer than the set upper excess time, the regulator will stop. Sensor Regulator Outputs Select Regulator and press key to Timeout min. Enable Timeout max. Enable Alarm Lo Enable Select Timeout max. Enable and press key to select. Press key to go back or to cancel When the display shows the following, for seting temperature facotr value press key. After pressing key, text must blink. Now it is possible to set (Disable, Warning or Error) with Up and Down keys. Press key to 71

72 After you select Warning or Error a new setting is avalible. Go back in menu with key X and select Timeout maximum (below Timeout max. Enable). Timeout max. Enable Timeout maximum Alarm Lo Enable Select Timeout maximum and press key to select. Press key to go back or to cancel When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 72

73 Alarm Lo Enable If the measurement value is lower than the set lower alarm, the alarm out turns on. Sensor Regulator Outputs Select Regulator and press key to Timeout max. Enable Alarm Lo Enable Alarm Hi Enable Select Alarm Lo Enable and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, text must blink. Now it is possible to set (Disable, Warning, Error or Manual clear error) with Up and Down keys. Press key to select. Press key to go back or to cancel 73

74 After you select Alarm Lo Enable a new setting is avalible. Go back in menu with key X and select Alarm Input Lo (below Alarm Lo Enable). Alarm Lo Enable Alarm Input Lo Alarm Hi Enable Select Alarm Input Lo and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 74

75 Alarm Hi Enable If the measurement value is higher than the set upper alarm, the alarm out turns on. Sensor Regulator Outputs Select Regulator and press key to Timeout max. Enable Alarm Hi Enable Ext. Error input Select Alarm Hi Enable and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, text must blink. Now it is possible to set (Disable, Warning, Error or Manual clear error) with Up and Down keys. Press key to select. Press key to go back or to cancel 75

76 After you select Alarm Hi Enable a new setting is avalible. Go back in menu with key X and select Alarm Input Hi (below Alarm Hi Enable). Alarm Hi Enable Alarm Input Hi Ext. Error input Select Alarm Input HI and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 76

77 Ext. Error Input If there is an external event on: 1. Input connector on the controller. 2. Through communication. It is possible to select following options: Disable - This feature is disabled. Warning - Activates the alarm. Error - Activates the error. The controller stops. Manual clear error - Activates the error. The controller stops. Error manually delete the menu Errors / Warnings. Sensor Regulator Outputs Select Regulator and press key to Alarm Hi Enable Ext. Error input Output Minimum Select Ext. Error Enable and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, text must blink. Now it is possible to set (Disable, Warning, Error or Manual clear error) with Up and Down keys. Press key to select. Press key to go back or to cancel 77

78 Output Minimum Lower limit of regulator output. It is the lowest value of the regulator out. Value: from -100,0 % to "Output Maximum". Sensor Regulator Outputs Select Regulator and press key to Ext. Error input Output Minimum Output Maximum Select Output Minimum and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 78

79 Output Maximum Upper limit of regulator output. It is the highest value of the regulator out. Value: from "Output Minimum" to 100,0 % Sensor Regulator Outputs Select Regulator and press key to Output Minimum Output Maximum Ref. Minimum Select Output Maximum and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 79

80 Ref. Minimum Lower limit setting for the desired value. Value: from "Input Minimum" to "Ref. Maximum" Sensor Regulator Outputs Select Regulator and press key to Output Maximum Ref. Minimum Ref. Maximum Select Ref. Minimum and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 80

81 Ref. Maximum Upper limit setting for the desired value. Value: from "Ref. Minimum" to "Input Maximum" Sensor Regulator Outputs Select Regulator and press key to Ref. Minimum Ref. Maximum Input Minimum Select Ref. Maximum and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 81

82 Input Minimum To limit lover value of the regulator's input, follow the procedure descripted below. Sensor Regulator Outputs Select Regulator and press key to Ref. Maximum Input Minimum Input Maximum Select Input Minimum and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 82

83 Input Maximum To limit upper value of the regulator's input, follow the procedure descripted below. Sensor Regulator Outputs Select Regulator and press key to Input Minimum Input Maximum Modul Select Input Maximum and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, value must blink. Now it is possible to set the value with Up and Down keys. Press key to select. Press key to go back or to cancel 83

84 Control inputs Dig. In1 mode Options: (Actuator limit pos. or Regulator stop) Sensor Regulator Outputs Select Regulator and press key to Input Maximum Control inputs Modul Select Control inputs and press key to Dig. In1 mode Dig. In1 control Select Dig. In1 mode and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, text must blink. Now it is possible to set desired value (Actuator limit pos. and Regulator stop) with Up and Down keys. Press key to select. Press key to go back or to cancel 84

85 Control inputs Dig. In1 control Options: ( Active high or Active low) Sensor Regulator Outputs Select Regulator and press key to Input Maximum Control inputs Modul Select Control inputs and press key to Dig. In1 mode Dig. In1 control Dig. In2 mode Select Dig. In1 control and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, text must blink. Now it is possible to set desired value (Active high or Active low) with Up and Down keys. Press key to select. Press key to go back or to cancel 85

86 Control inputs Dig. In2 mode Options: (Actuator enable) Sensor Regulator Outputs Select Regulator and press key to Input Maximum Control inputs Modul Select Control inputs and press key to Dig. In1 control Dig. In2 mode Dig. In2 control Select Dig. In2 mode and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, text must blink. Now it is possible to set desired value (Actuator enable) with Up and Down keys. Press key to select. Press cancel key to go back or to 86

87 Control inputs Dig. In2 control Options: (Active high or Active low) Sensor Regulator Outputs Select Regulator and press key to Input Maximum Control inputs Modul Select Control inputs and press key to Dig. In2 mode Dig. In2 control Dig. In3 mode Select Dig. In2 control and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, text must blink. Now it is possible to set desired value ( Active high or Active low) with Up and Down keys. Press key to select. Press key to go back or to cancel 87

88 Control inputs Dig. In3 mode Options: (Actuator limit pos. and Regulator stop) Sensor Regulator Outputs Select Regulator and press key to Input Maximum Control inputs Modul Select Control inputs and press key to Dig. In2 control Dig. In3 mode Dig. In3 control Select Dig. In3 mode and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, text must blink. Now it is possible to set desired value (Actuator limit pos. and Regulator stop) with Up and Down keys. Press key to select. Press key to go back or to cancel 88

89 Control inputs Dig. In3 control Options: (Active high or Active low) Sensor Regulator Outputs Select Regulator and press key to Input Maximum Control inputs Modul Select Control inputs and press key to Dig. In3 mode Dig. In3 control Dig. Out3 control Select Dig. In3 control and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, text must blink. Now it is possible to set desired value (Active high or Active low) with Up and Down keys. Press key to select. Press key to go back or to cancel 89

90 Control inputs Dig. Out3 control Options: (Normaly open or Normaly closed) Sensor Regulator Outputs Select Regulator and press key to Input Maximum Control inputs Modul Select Control inputs and press key to Dig. In3 control Dig. Out3 control Communication Select Dig. Out3 control and press key to When the display shows the following, for seting temperature facotr value press key. After pressing key, text must blink. Now it is possible to set desired value(disable, Normaly open or Normaly closed) with Up and Down keys. Press key to select. Press key to go back or to cancel 90

91 2.14 Settings of individual dosing devices Motor valve: See section for electrical connection scheme. See section Actuator output mode and set mode to»motor«! Motor trip time Under same section (2.9.9 page 71.) find instructions how to set»motor trip time«. This is the period of time needed by the motor valve to complete the path from one final switch to another Motor valve with cwitches: See section Actuator output mode and set mode to»motor with switches«. Reset direction Under same section (2.9.9 page 70.) find instructions how to set»reset direction«. This is the position, from which the motor valve starts upon the startup of the regulator since the valve position is determined by the travel time of the valve from the initial position to the current value of the regulator out Electromagnetic dosing pump See section for electrical connection scheme. See section Actuator output mode and set mode to»solenoid pump«. Cycle time - Pause between impulses Under same section (2.9.9 page 72.) find instructions how to set»cycle time«. This is the minimal period of time between two impulses when the regulator out is 100%. By decreasing the regulator out, the period of time between the impulses increases. 91

92 Cycle ON time - Impulse duration Under same section (2.9.9 page 69.) find instructions how to set»cycle ON time«. This is the maximal time of impulse duration when the regulator out is at 100%. By decreasing the regulator out, the time of impulse duration decreases The piston pump Metering pump (Precision piston pump): See section for electrical connection scheme. See section Actuator output mode and set mode to»metering pump«. Cycle time - The maximal duration of an impulse Under same section (2.9.9 page 72.) find instructions how to set»cycle time«. This is the maximal time of impulse duration (piston trip time) when the regulator out is at 100%. By decreasing the regulator out, the time of impulse duration decreases Switching mode (ON-OFF): See section for electrical connection scheme. Cycle ON time - The minimal time of dosing device turn-on Under same section (2.9.9 page 72. ) find instructions how to set»cycle time«. This is the shortest time, the dosing device will turn on, disregarding the measurements and the reference point. 92

93 2.15 Trubleshooting Errors: Quick description of errors Sensor EPOT Error - External event "External event." "1. Level Sensor." Error - Electrode WRK "Error working electrode. Current on working electrode is out of range." Error - Electrode CNT "Error counter electrode. Voltage at the counter electrode is out of range." Error - Temperature "Temperature sensor error. See temperature sensor." Error - Range "Sensor out of measurement range". Temperature Sensor Error - External event "External event." "1. Level Sensor." Error - Broken wire "Error electrodes. Broken wire." Error - Range "Sensor out of measurement range". Regulator Error - Error Input "Error input. Sensor error. " Error - External event Error - Input Lo Error - Input Hi Error - Timeout low Error - Timeout hi "external event." "1. input connector on the controller. "2. through communication." "input low. Low value of the sensor." "input high. High value of the sensor." "expired, the time when he was out at the bottom of the regulator." "expired, the time when the regulator output on the upper section." Can Error - Synhonization Error - Transmit full Error - Receive full "Synhronisation communication error" "1.The unit is not connedted to the CAN network." "2. The unit is alone on the CAN network." "Error broadcasting." "1. Network error." "2. Speed communication is not right. " "Recive reception." "1. Communication problem. " 93

94 System Error - Water level Error - Motor stall Error - Motor Ic Error - Motor supply "External event." "1. Level Sensor." "Motor error." "1.The engine is stopped due to a blockage in the mixer. Check stirrer and balls. " "Motor error." "1.The engine is stopped due to internal error of electronics. Replace motor." "Motor error." "1.Motor has no power supply. Connector is loosen. Output error on power supply electronics. " Warnings: "The same events as in error. In this case, the regulator does not stop." 2.16 Calculation of the PI regulator parameters Important!!! Before beginning the procedure for calculating the PI regulator parameters, the analyzer must be in operation for at least 24 hours, and must be properly calibrated Calculation when chlorinating the water in the pipes 1. If the regulator is in operation, stop it and wait for the value of chlorine at the analyzer to drop to 0.00 mg/l. 2. Calculate the theoretical value of the regulator out according to the following equations: 94

95 g Chlorine flow Re h gulator out g Rotameter max imum h [%] = 100% 3. Start up the regulator in the manual mode with the calculated value Regulator out calculated from the previous step. If necessary, adjust the regulator to such a value to reach the reference point. Record the value of the regulator out. 4. Stop the regulator and wait for the chlorine value on the analyzer to drop to 0.00 mg/l again. 5. Restart the regulator with the manual value that you recorded. Measure the period of time since the start of the regulator until the reference point range. The time measured is the Set time Tn. 6. Calculate the Proportional range Xp according to the following equations: [%] Re gulator manual value Kp = 100% 1 Proportional range Xp = 100 % Kp 7. Enter the parameters Xp and Tn, as described in the chapter Setting the PI regulator parameters. Note that the parameters are calculated theoretically, therefore you should follow the operation of the regulator and, if necessary, adjust the parameters (Xp and Tn). For easier comprehension, several graphs showing the system response regarding the values of the Xp and Tn parameters are shown. 95

96 96

97 Calculation of the PI regulator parameters for pools and reservoirs In order to calculate the regulator parameters, the response times of the pool system must be measured. The measurement of response times of the out-door pool system should be performed in sunny weather, while the measurement of the in-door pool can be performed at any time during the day. When measuring the response times of the pool system, the amount of free chlorine may exceed the limit values! Measuring should be performed in a pool without swimmers! The free chlorine analyzer should be calibrated in advance! First of all, a low enough and a stable value of free chlorine in the pool must be ensured. It is ideal that the pool water be without free chlorine. If that cannot be achieved, set the regulator out to 0% and wait for the free chlorine value on the analyzer to drop under 0.10 mg/l. At that point, record the time on your watch in the table under the marking T 0 and set the regulator out to 100%. When the free chlorine value on the analyzer starts to increase, record the free chlorine value under»xs«, and the time on your watch under»t 1 «in the table. Wait for the free chlorine value on the analyzer to reach the value of the desired reference point (e.g. 0.45mg/l for pools) and record the latter under»xw«, as well as the time on your watch under»t 2 «. Then, set the regulator out to 0%. Wait for the free chlorine value on the analyzer to stop increasing and record the latter under»xt«, as well as the time on your watch under»t 3 «. If the measurement was successful, calculate the parameters according to the equations below and enter them into the regulator settings. 97