Operating Instructions

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$Drive Technologie \ Drive Automation \ System Integration \ Services Operating Instructions MOVIDRIVE$

1 Drive Technologie \ Drive Automation \ System Integration \ Services Operating Instructions MOVIDRIVE MDX60B/61B/62B, MOVIDRIVE MDR60A/61B MOVIDRIVE compact, MOVIDRIVE A Information regarding UL Ausgabe 08/ / EN

2 SEW-EURODRIVE Driving the world

3 Content Content 1 MOVIDRIVE MDX60B/61B Information regarding UL Wiring diagram for basic unit MOVIDRIVE MDR60A/61B and MDX62B Information regarding UL Wiring diagrams MOVIDRIVE compact Information Regarding UL Wiring diagram for basic unit MOVIDRIVE A Information Regarding UL Wiring diagram for basic unit Operating Instructions Information regarding UL 3

4 1 MOVIDRIVE MDX60B/61B Information regarding UL 1 MOVIDRIVE MDX60B/61B 1.1 Information regarding UL Field wiring power terminals MOVIDRIVE MDX60B/61B : Use 60/75 C copper wire only. MOVIDRIVE MDX60B/61B : Use 75 C copper wire only. Tighten terminals to in-lbs (Nm) as follows: Series Size in-lbs Nm MOVIDRIVE 0XS, 0S, 0L MDX 60B/61B 1, 2S , Short circuit current rating Suitable for use on a circuit capable of delivering not more than rms symmetrical amperes: MOVIDRIVE MDX60B/61B (400 V units only). Max. voltage is limited to 500 V. MOVIDRIVE MDX60B/61B (230 V units only). Max. voltage is limited to 240 V. 4 Operating Instructions Information regarding UL

5 MOVIDRIVE MDX60B/61B Information regarding UL Branch circuit protection Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes. For maximum fuse rating see tables below. AC 400/500 V units MOVIDRIVE MDX60B/61B...5_3 Max. supply short circuit current Max. line voltage Max. fuse rating 0005/0008/0011/0014 AC A AC 500 V AC 15 A / 600 V 0015/0022/0030/0040 AC A AC 500 V AC 35 A / 600 V 0055/0075 AC A AC 500 V AC 60 A / 600 V 0110 AC A AC 500 V AC 110 A / 600 V 0150/0220 AC A AC 500 V AC 175 A / 600 V 0300 AC A AC 500 V AC 225 A / 600 V 0370/0450 AC A AC 500 V AC 350 A / 600 V 0550/0750 AC A AC 500 V AC 500 A / 600 V 0900 AC A AC 500 V AC 250 A / 600 V 1100 AC A AC 500 V AC 300 A / 600 V 1320 AC A AC 500 V AC 400 A / 600 V 1600 AC A AC 500 V AC 400 A / 600 V 2000 AC A AC 500 V AC 500 A / 600 V 2500 AC A AC 500 V AC 600 A / 600 V AC 230 V units MOVIDRIVE MDX61B...2_3 Max. supply short circuit current Max. line voltage Max. fuse rating 0015/0022/0037 AC A AC 240 V AC 30 A / 250 V 0055/0075 AC A AC 240 V AC 110 A / 250 V 0110 AC A AC 240 V AC 175 A / 250 V 0150 AC A AC 240 V AC 225 A / 250 V 0220/0300 AC A AC 240 V AC 350 A / 250 V Operating Instructions Information regarding UL 5

6 1 MOVIDRIVE MDX60B/61B Information regarding UL Motor overload protection The units are provided with motor overload protection with a trip current adjusted to 150% of the rated motor current Ambient temperature The units are suitable for an ambient temperature of 40 C, max. 60 C with derated output current. To determine output current rating at higher than 40 C, the output current should be derated 2.5% per C between 40 C and 50 C, and 3% per C between 50 C and 60 C. INFORMATION Use only tested units with a limited output voltage (V max = DC 30 V) and limited output current (I max = 8 A) as an external DC 24 V voltage source. UL certification does not apply to operation in voltage supply systems with a non-grounded star point (IT systems). 6 Operating Instructions Information regarding UL

7 MOVIDRIVE MDX60B/61B Wiring diagram for basic unit Wiring diagram for basic unit Power section (sizes 0 6) and brake L1 L2 L3 F11/F12/F13 Protective earth (shield) V AC V AC V AC F14/F15 F14/F15 F14/F15 L1 L2 L3 NF... line filter option L1' L2' L3' L1 L2 L3 X1: DC link connection*** -U Z +U Z X4: Power section DBØØ DBØØ DBØØ U X2: X3: V W +R -R 1 BMK* DGND K12 Brake plug** DGND 1 BE 2 BG 3 BGE 4 5 CT/CV, CM : Cut-off in the DC and AC circuits K12 white red blue CT/CV/DR/DT/DV: Cut-off in the AC and DC side circuits DGND 1 BE 2 BG 3 BGE 4 5 white red blue CT/CV/DR/DT/DV: Cut-off in the AC circuit M 3-phase see chapter Connecting BW.. / BW..-T / BW..-P braking resistor * K12 is not required when is used ** You must adhere to the connection sequence of the brake connector. Incorrect connection will cause irreparable damage to the brake. Read the operating instructions for the motors when connecting the brake using the terminal box. *** With sizes 1, 2 and 2S, there is no connection next to the supply system connection terminals and motor connection terminals (X1, X2). In this case, use the terminal next to the DC link connection (X4). INFORMATION Connect the brake rectifier using a separate supply system lead. Supply via the motor voltage is not permitted! Always switch off the brake on the DC and AC sides with: all hoist applications, Drives that require a rapid brake response time CFC and SERVO operating modes Operating Instructions Information regarding UL 7

8 1 MOVIDRIVE MDX60B/61B Wiring diagram for basic unit Brake rectifier in the control cabinet Install the connection cables between the brake rectifier and the brake separately from other power cables when installing the brake rectifier in the control cabinet. Joint installation is only permitted with shielded power cables Power section and DC power supply unit (size7) For connecting the brake, refer to the wiring diagram of size 1-6. L1 L2 L3 F21/F22/F23 L1 L2 L3 F11/F12/F13 L1 L2 L3 NF... line filter option L1' L2' L3' L1 L2 L3 L1 L2 L DC power supply unit U X1: Power section X2: X3: V W +R -R M 3-phase Chapter Connecting BW.. / BW..-T / BW...-P braking resistor Technical data of DC power supply unit: Rated current: AC 2.4 A Inrush current AC 30 A / AC V INFORMATION Note that the connection of external +24 V power supply units to the X10:9 control terminal is not permitted in backup mode via power supply unit. Incorrect connection prompts an error message. 8 Operating Instructions Information regarding UL

9 MOVIDRIVE MDX60B/61B Wiring diagram for basic unit Braking resistor BW... / BW T /BW P Power section Power section Power section X3: +R -R X3: +R -R X3: +R -R F16 Wirkt auf BW P F affects RB1 BW T T 2 affects 4 6 RB2 T 1 BW... When the signal contact F16 trips, must be opened and DIØØ"/Controller inhibit" must receive a "0" signal. The resistor circuit must not be interrupted! When the internal temperature switch trips, must be opened and DIØØ"/Controller inhibit" must receive a "0" signal. The resistor circuit must not be interrupted! When the external bimetal relay (F16) trips, must be opened and DIØØ "/Controller inhibit" must receive a "0" signal. The resistor circuit must not be interrupted! Braking resistor type Design specified Overload protection Internal temperature switch (..T) External bimetallic relay (F16) BW Required BW T - One of the two options (internal temperature switch/external bimetallic relay) is required. BW / BW Adequate - Permitted BW090-P52B Adequate - - Operating Instructions Information regarding UL 9

10 2 MOVIDRIVE MDR60A/61B and MDX62B Information regarding UL 2 MOVIDRIVE MDR60A/61B and MDX62B 2.1 Information regarding UL Field wiring power terminals MOVIDRIVE MDR60A and MOVIDRIVE MDR61B : Use 60/75 C copper wire only. MOVIDRIVE MDX62B : Use 75 C copper wire only. Tighten terminals to in-lbs (Nm) as follows: Series Size in-lbs Nm MOVIDRIVE MDR60A/61B MDX62B Short circuit current rating Suitable for use on a circuit capable of delivering not more than rms symmetrical amperes: MOVIDRIVE MDR60A and MOVIDRIVE MDR61B when installed with the appropriate MOVIDRIVE inverter. Max. voltage is limited to 500 V. MOVIDRIVE MDX62B Max. voltage is limited to 500 V. 10 Operating Instructions Information regarding UL

11 MOVIDRIVE MDR60A/61B and MDX62B Information regarding UL Branch circuit protection Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes. For maximum fuse rating see tables below. MOVIDRIVE MDR60A/61B MOVIDRIVE MDR60A/61B Max. supply short circuit current 1) Max. line voltage Max. fuse rating 0150 AC A AC 500 V AC 50 A / 600 V 0370 AC A AC 500 V AC 100 A / 600 V 0750 AC A AC 500 V AC 175 A / 600 V 1600 AC A AC 500 V AC 400 A / 600 V 2500 AC A AC 500 V AC 600 A / 600 V 1) If the MOVIDRIVE MDR60A/61B regenerative power supply unit is installed with the appropriate MOVIDRIVE inverter. MOVIDRIVE MDX62B MOVIDRIVE MDX62B Max. supply short circuit current Max. line voltage 1) Max. fuse rating 1) 1600 AC A AC 500 V AC 400 A / 600 V 2000 AC A AC 500 V AC 500 A / 600 V 2500 AC A AC 500 V AC 600 A / 600 V 1) Applies to the supply system side of the MOVIDRIVE MDR61B regenerative power supply unit if it is installed in conjunction with the MOVIDRIVE MDX62B inverter. Operating Instructions Information regarding UL 11

12 2 MOVIDRIVE MDR60A/61B and MDX62B Information regarding UL Motor overload protection MOVIDRIVE MDX62B : The units are provided with motor overload protection with a trip current adjusted to 150 % of the rated motor current Ambient temperature The units are suitable for an ambient temperature of 40 C, max. 60 C with derated output current. MOVIDRIVE MDR60A : To determine the output current rating at higher than 40 C, the output current should be derated 3.0 % per C between 40 C and 60 C. MOVIDRIVE MDR61B and MOVIDRIVE MDX62B : To determine output current rating at higher than 40 C, the output current should be derated 2.5% per C between 40 C and 50 C, and 3% per C between 50 C and 60 C. INFORMATION Use only tested units with a limited output voltage (U max = DC 30 V) and limited output current (I max = 8 A) as an external DC 24 V voltage source. UL certification does not apply to operation in voltage supply systems with a non-grounded star point (IT systems). 12 Operating Instructions Information regarding UL

13 MOVIDRIVE MDR60A/61B and MDX62B Wiring diagrams Wiring diagrams DC link connection with MDR60A0150/0370/0750 regenerative power supply unit L1 L2 L3 F11 F12 F13 Incorrect DC link connection (reverse polarity ground fault) will damage the connected devices L1 L2 L3 Line filter NF... L1' L2' L3' (AC3) You must not connect the power connectors of the inverter! U1 V1 W1 U2 V2 W2 ' ND L1 L2 L3 -U Z +U Z X1: X4: MOVIDRIVE / MOVITRAC X2: U V W +R -R BW... l X3: 8 9 max. 5 m F25 F26 X1: L1 L2 L3 X2: X3: DGND DC+24 V- output MOVIDRIVE MDR60A MDR60A MDR60A a 8a bk rd TRIP -D +D -U Z +U Z -U Z +U Z 1 7b inhibit red: MDR not ready yellow: MDR ready -U Z ready for operation 8b 7c 8c rd bk +U Z rd bk DGND Connection of additional inverters. Use a sub-distributor if required. F16 acts on Operating Instructions Information regarding UL 13

14 2 MOVIDRIVE MDR60A/61B and MDX62B Wiring diagrams DC link connection with MDR60A0150 regenerative power supply unit as brake module L1 L2 L3 F11 F12 F13 K12 (AC3) L1 L2 L3 line filter NF... L1' L2' L3' U1 V1 W1 U2 V2 W2 ' ND L1 L2 L3 -U Z +U Z X1: X4: MOVIDRIVE / MOVITRAC (max. 30 kw) max. 5 m X1: L1 L2 L3 X3: TRIP MOVIDRIVE MDR60A DGND DC+24 V- output inhibit Ready for operation red: MDR not ready yellow: MDR ready DGND X2: X3: U V W +R -R X2: -D +D -U Z +U Z -U Z +U Z a 8a 7b -U Z +U Z 8b 7c 8c F25 F26 bk rd BW... l F16 acts on Operating Instructions Information regarding UL

15 MOVIDRIVE MDR60A/61B and MDX62B Wiring diagrams DC link connection with MDR61B1600/2500 regenerative power supply unit In conjunction with MOVIDRIVE MDX61B/62B (size 7) L1 L2 L3 L1 L2 L3 Incorrect DC link connection (reverse polarity, ground fault) will damage the connected devices! F21 F22 F23 F31 F32 F33 F11 F12 F13 L1 L2 L3 line filter NF... L1' L2' L3' You must not connect the power connectors of the inverter! L1 L2 L3 X1: X4: L1 L2 L DC 24 V pwr L1 L2 L DC 24 V pwr X1: L1 L2 L3 MOVIDRIVE MDX61B/62B1600 MDX61B/62B2000 MDX61B/62B2500 -U Z +U Z 7 8 DLZ 11B -U Z +U Z MOVIDRIVE MDR61B /L MDR61B /L X2: X3: U V W +R -R X2: BW... l F16 acts on Operating Instructions Information regarding UL 15

16 3 MOVIDRIVE compact Information Regarding UL 3 MOVIDRIVE compact 3.1 Information Regarding UL Field wiring power terminals Use 60/75 C copper wire only Models with suffix 0015 to Use 75 C copper wire only Models with suffix 0370 to Tighten terminals to in-lbs (Nm) as follows: Series Frame Size in-lbs Nm MOVIDRIVE compact , Short circuit current rating Suitable for use on a circuit capable of delivering not more than rms symmetrical amperes: MOVIDRIVE compact models with suffix 0015 to 0750 (400 V units only). Max. voltage is limited to 500 V. MOVIDRIVE compact models with suffix 0015 to 0300 (230 V units only). Max. voltage is limited to 240 V. 16 Operating Instructions Information regarding UL

17 MOVIDRIVE compact Information Regarding UL Branch circuit protection Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes. For maximum fuse rating see tables below. 400/500 V units MOVIDRIVE compact MC_4_A...5_3 Max. supply short circuit current Max. supply voltage Max. fuse rating 0015/0022/0030/0040 AC A AC 500 V AC 35 A / 600 V 0055/0075/0110 AC A AC 500 V AC 30 A / 600 V 0150/0220 AC A AC 500 V AC 175 A / 600 V 0300 AC A AC 500 V AC 225 A / 600 V 0370/0450 AC A AC 500 V AC 350 A / 600 V 0550/0750 AC A AC 500 V AC 500 A / 600 V 230 V units MOVIDRIVE compact MC_4_A...2_3 Max. supply short circuit current Max. supply voltage Max. fuse rating 0015/0022/0037 AC A AC 240 V AC 30 A / 250 V 0055/0075 AC A AC 240 V AC 110 A / 250 V 0110 AC A AC 240 V AC 175 A / 250 V 0150 AC A AC 240 V AC 225 A / 250 V 0220/0300 AC A AC 240 V AC 350 A / 250 V Motor overload protection The units are provided with motor overload protection with a trip current of 140% of the rated current Ambient temperature The units are suitable for an ambient temperature of 40 C, max. 60 C with derated output current. To determine output current rating at higher than 40 C, the output current should be derated 2.5 % per C between 40 C and 50 C, and 3 % per C between 50 C and 60 C. NOTES An external DC 24 V voltage supply has to be limited to a max. voltage U max = DC 30 V and max. current I max = 8 A. UL certification does not apply to operation in voltage supply systems with a non-grounded star point (IT systems). Operating Instructions Information regarding UL 17

18 3 MOVIDRIVE compact Wiring diagram for basic unit 3.2 Wiring diagram for basic unit Wiring the power section and brake L1 L2 L3 F11/F12/F13 Protective earth (shield) V AC V AC V AC F14/F15 F14/F15 F14/F15 L1 L2 L3 NF... line filter option L1' L2' L3' L1 L2 L3 X1: DC link connection* U Z +U Z X4: Power section X2: X3: U V W +R -R DBØØ DBØØ DBØØ BMK DGND K12 Brake connector DGND 1 BG 2 3 BGE 4 5 CT/CV/DT/DV/D: Cut-off in the DC and AC circuits CT/CV, CM : Cut-off in the DC and AC circuits K12 white red blue Figure 1: Wiring diagram, power section and brake DGND 1 BG 2 3 BGE 4 5 white red blue CT/CV/DT/DV/D: Cut-off in the AC circuit M 3-phase see section "Connecting braking resistors BW... / BW..-T / BW...-P" 55310CEN * With sizes 1 and 2, there is no connection next to the supply system connection terminals and motor connection terminals (X1, X2). In this case, use the terminal next to the DC link connection (X4). Important: Read the operating instructions for the motors when connecting the brake. STOP! If the brake rectifier is connected via the supply system lead, the braking function is restricted. Connect the brake rectifier using a separate supply system lead. Supply via the motor voltage is not permitted! Always switch off the brake on the DC and AC sides with: All hoist applications Drives that require a rapid brake response time CFC and SERVO operating modes 18 Operating Instructions Information regarding UL

19 MOVIDRIVE compact Wiring diagram for basic unit 3 Brake rectifier in control cabinet Install the connection cables between the brake rectifier and the brake separately from other power cables when installing the brake rectifier in the control cabinet. Joint installation is only permitted with shielded power cables Connecting BW... / BW T /BW P braking resistors Power section Power section Power section X3: +R -R X3: +R -R 8 9 X3: +R -R 8 9 F16 Has effect on BW P F Has effect on RB1 BW T T 2 Has effect on 4 6 RB2 T 1 BW... When the auxiliary contact trips, must be opened and DIØØ"/Controller inhibit" assigned a "0" signal. Do not interrupt the resistor circuit! When the internal temperature switch triggers, must be opened and DIØØ"/Controller inhibit assigned a "0" signal. Do not interrupt the resistor circuit! When the external bimetallic relay (F16) triggers, must be opened and DIØØ"/Controller inhibit" assigned a "0" signal. Do not interrupt the resistor circuit! 59500AEN Braking resistor type Design specified Overload protection Internal temperature switch (..T) External bimetallic relay (F16) BW Required BW T - One of the two options (internal temperature switch / external bimetallic relay) is required. BW / BW Adequate - Permitted Operating Instructions Information regarding UL 19

20 4 MOVIDRIVE A Information Regarding UL 4 MOVIDRIVE A 4.1 Information Regarding UL Field wiring power terminals Use 60/75 C copper wire only Models with suffix 0015 to Use 75 C copper wire only Models with suffix 0370 to Tighten terminals to in-lbs (Nm) as follows: Series Frame Size in-lbs Nm MOVIDRIVE A , Short circuit current rating Suitable for use on a circuit capable of delivering not more than rms symmetrical amperes: MOVIDRIVE A models with suffix 0015 to 0750 (400 V units only). Max. voltage is limited to 500 V. MOVIDRIVE A models with suffix 0015 to 0300 (230 V units only). Max. voltage is limited to 240 V. 20 Operating Instructions Information regarding UL

21 MOVIDRIVE A Information Regarding UL Branch circuit protection Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes. For maximum fuse rating see tables below. 400/500 V units MOVIDRIVE MD_60A...5_3 Max. supply short circuit current Max. supply voltage Max. fuse rating 0015/0022/0030/0040 AC A 500 VAC 30 A / 600 V 0055/0075/0110 AC A 500 VAC 30 A / 600 V 0150/0220 AC A 500 VAC 175 A / 600 V 0300 AC A 500 VAC 225 A / 600 V 0370/0450 AC A 500 VAC 350 A / 600 V 0550/0750 AC A 500 VAC 500 A / 600 V 230 V units MOVIDRIVE MD_60A...2_3 Max. supply short circuit current Max. supply voltage Max. fuse rating 0015/0022/0037 AC A 240 VAC 30 A / 250 V 0055/0075 AC A 240 VAC 30 A / 250 V 0110 AC A 240 VAC 175 A / 250 V 0150 AC A 240 VAC 225 A / 250 V 0220/0300 AC A 240 VAC 350 A / 250 V Motor overload protection The units are provided with motor overload protection with a trip current of 140% of the rated current Ambient temperature The units are suitable for an ambient temperature of 40 C, max. 60 C with derated output current. To determine output current rating at higher than 40 C, the output current should be derated 2.5 % per C between 40 C and 50 C, and 3 % per C between 50 C and 60 C. NOTES An external DC 24 V voltage supply has to be limited to a max. voltage U max = DC 30 V and max. current I max = 8 A. UL certification does not apply to operation in voltage supply systems with a non-grounded star point (IT systems). Operating Instructions Information regarding UL 21

22 4 MOVIDRIVE A Wiring diagram for basic unit 4.2 Wiring diagram for basic unit Connection of the power section and brake L1 L2 L3 Protective earth conductor (shield) F11/F12/F13 L1 L2 L3 F14/F15 V AC F14/F15 V AC F14/F15 V AC Option NF... input filter L1' L2' L3' DC link connection * L1 L2 L3 X1: Power section +V DC link -VDC link X4: X2: X3: U V W +R -R X10:3 DBØØ X10:3 DBØØ X10:3 DBØØ X10:2 DGND K12 K12 1 BMK Brake connector** CM (DY) 5 (1) 4 (2) 3 (3) X10:2 DGND 1 BG 2 3 BGE 4 5 white red blue CT/CV/DT/DV/D: simultaneous switch-off in the AC and DC circuits. CM/DFY : simultaneous switch-off in the AC and DC circuits. DFS56: 24 V supply of the brake without brake rectifier Figure 2: Wiring diagram, power section and brake X10:2 DGND 05229AEN * With sizes 1 and 2, there is no connection next to the mains connection terminals. In this case, use the terminal next to the DC link connection. Important:It is essential to adhere to the sequence of connections. Incorrect connection will lead to irreparable damage to the brake. white 1 BG 2 red 3 BGE 4 blue 5 CT/CV/DT/DV/D: switch-off in the AC circuit. M 3- phase BW... F16 affects must be opened in case F16 triggers and X13:1 ( DIØØ "/Controller Inhibit") must receive a 0 signal.do not separate the resistor circuit! STOP! A separate supply system lead is required for connecting the brake rectifier. Powering it from the motor voltage is not permitted! Always switch off the brake on the DC and AC sides under the following conditions: all hoist applications, drives which require a rapid brake reaction time and in CFC and SERVO operating modes. 22 Operating Instructions Information regarding UL

23 MOVIDRIVE A Wiring diagram for basic unit 4 Brake rectifier in switch cabinet Route the connection cables between the brake rectifier and the brake separately from other power cables when installing the brake rectifier in the switch cabinet. Joint routing is only permitted if the power cables are shielded. Operating Instructions Information regarding UL 23

28 SEW-EURODRIVE Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D Bruchsal/Germany Phone Fax

Revision to the Operating Instructions

Drive Technology \ Drive Automation \ System Integration \ Services Revision to the Operating Instructions SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49