Drive System from SEW-EURODRIVE for Connection to AS-interface

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1 Drive System from SEW-EURODRIVE for Connection to AS-interface Edition 0/ / EN

2 SEW-EURODRIVE

3 Contents 1 AS-interface Basics Positioning the AS-interface in the fieldbus hierarchy System advantages of the AS-interface AS-interface system information Network topology AS-interface Simplest connection technology by insulation displacement Transmission reliability of the AS-interface... 6 SEW-EURODRIVE Products Concept for decentralized installation of drive systems MOVIMOT with integrated AS-interface Connection technology MOVIMOT with integrated AS-interface MOVI-SWITCH S with integrated AS-interface Connection technology CK0 design Field distributor with AS-interface MFK System accessories System cables Suppliers of pick-offs AS-interface addressing devices Documentation Latest News AS-interface 3

4 1 AS-interface Basics Latest News 1 AS-interface Basics 1.1 Positioning the AS-interface in the fieldbus hierarchy AS-interface does not compete with existing fieldbus systems in the market. AS-interface was developed observing the stringent guidelines of a heavy-duty, unshielded two-wire bus linking simple actuators and sensors in the lower field level. Connection of the local AS-interface lines to higher-level fieldbus systems takes place via commercial gateways. A B C A Control level: PLC, PC, IPC, Ethernet B Field level: Profibus, Interbus, DeviceNet, CANopen C Actuator/sensor level: AS-interface, binary signals 53171AXX 1. System advantages of the AS-interface Optimized for easy connection of sensors and actuators Easy installation and wiring Readily expandable Reliable and safe operation Real-time capable due to short cycle times Can be upgraded Universal applications Fail-safe operation Operation even under challenging ambient conditions Standardized to EN 5095 and EN Latest News AS-interface

5 AS-interface Basics AS-interface system information Simplest connection technology with contacting by insulation displacement Data and power supply up to 8A via the yellow, two-core line Transfer medium is an unshielded cable x 1.5 mm Additional auxiliary power is available if necessary Random installation architecture permitted Master principle Line length without repeater 100 m, with repeater max. 300 m Max. 31 or 6 slaves (6 not available at SEW-EURODRIVE) Max. cycle time 5 ms ( for 31 stations) Addressing takes place via the master or an addressing device Fail-safe operation and insensitive to EMC influences Enclosure of installation up to IP Network topology AS-interface The following illustration shows the possible network topologies of the AS-interface: Control Control Control Control Master Master Master Master 5317AXX Latest News AS-interface 5

6 1 AS-interface Basics 1.5 Simplest connection technology with contacting by insulation displacement The following illustration shows the -core shaped conductor and connection technology of the AS-interface with contacting by insulation displacement: AXX 1.6 Transmission reliability of the AS-interface Each AS-interface telegram is monitored by the receiver regarding several independent variables. This monitoring ensures a high reliability regarding detection of single or multiple errors. A telegram repeat takes < 167 µs and is included in the specified cycle time of 5 ms. AS-interfaces can be operated without problems even in heavily contaminated environments (contamination through welding plants or frequency inverters). 6 Latest News AS-interface

7 SEW-EURODRIVE Products SEW-EURODRIVE Products.1 Concept for decentralized installation of drive systems [1] A B C 53176AXX A Two-speed drive with soft start B Switching-type drive C Multiple-speed drive [1] Mains The original idea in the development of the AS-interface was mainly the optimized connection technology for flexible linking of single-bit sensors and actuators. This original goal has turned into an ideal symbiosis of ingenious wiring and economical communication system. The new SEW-EURODRIVE concepts use these advantages and even go one step further; drives for decentralized installation can now be integrated into the AS-interface network as "rotating" actuators. Actuator-sensor interfaces represent an economical alternative to conventional binary controls, especially in conveyor applications designed on the operating principles of decentralized installation. The communcation functions of the AS-interface may often suffice because the demands usually placed on variability of the drive system are rather limited (such as selection of preset fixed setpoints or merely start and stop of the drives with soft start). Installation is limited to connecting the "yellow" profile cable, which enables signal transmission and the 4V and mains supply for the system. Power supply is daisychained from drive to drive in the form of a "network bus." This installation structure allows for a flexible and cost-effective solution using simple and prefabricated pluggable connections. Latest News AS-interface 7

8 SEW-EURODRIVE Products The tried and tested modular drive system for decentralized installation from SEW-EURODRIVE has now been extended to include units with integrated and intelligent AS-interface electronics while adhering to the philosophies of decentralization. MOVIMOT with integrated AS-interface as multiple-speed drive with soft start Start / stop, direction of rotation and two speeds in cyclical protocol 16 scalable speed specifications via acyclical parameter bits Ready signal for diagnostics and motor protection Power supply and read in of two external sensors MOVI-SWITCH with integrated AS-interface as connected drive with protective function Start / stop and reverse in cyclical protocol Ready signal for diagnostics and motor protection Power supply and read in of two external sensors AS-interface field distributor with MFK in connection with MOVIMOT for drives with variable speed Start / stop, six fixed setpoints and application functions in cyclical protocol Transmission of 16 bit data words for ramps, setpoints and diagnostics in profile 7.4 Economical installation technology optimized for AS-interfaces Flexible configuration for use with M1 plug connectors and power connections Yellow and / or black profile cable with single or double pick-off in displacement technology and pre-fabricated M1 spur line. 8 Latest News AS-interface

SEW-EURODRIVE Products. MOVIMOT with integrated AS-interface MOVIMOT is a gearmotor with integrated digital frequency inverter in the power range from 0.37 to 3.0 kw and integrated brake management.

9 SEW-EURODRIVE Products. MOVIMOT with integrated AS-interface MOVIMOT is a gearmotor with integrated digital frequency inverter in the power range from 0.37 to 3.0 kw and integrated brake management. 5317AXX The brake coil is used as braking resistor in motors with mechanical brake; an internal braking resistor will be a standard component of MOVIMOT units for motors without brake. Overview of functions Clockwise, counterclockwise operation Changeover between two fixed setpoints Setpoint f1 can be scaled Ready message to control Diagnostics of MOVIMOT via status LED Additional functions integrated as standard Addressing via M1 (AS-interface address 1-31) Connection option for two external sensors Additional LED for AS-interface status Additional diagnostic interface via modular jack 4/4 (RJ11) plug connector Latest News AS-interface 9

10 SEW-EURODRIVE Products Available MOVIMOT motor combinations MOVIMOT with integrated AS-interface /min 3 x V (400 V) IEC or Type P n M n M a /M n n n I n1 cosϕ J mot M Bmax m [kw] [Nm] [Nm] [1/min] [A] [10-4 kgm ] without brake [10-4 kgm ] with brake [Nm] [kg] [kg] DT71D4/.../MM , DT80K4/.../MM , DT80N4/.../MM , DT90S4/.../MM , DT90L4/.../MM , DV100M4/.../MM , DV100L4/.../MM , /min 3 x V (400 V) IEC or Type P n M n M a /M n n n I n1 cosϕ J mot M Bmax m [kw] [Nm] [Nm] [1/min] [A] [10-4 kgm] without brake [10-4 kgm] with brake [Nm] [kg] [kg] DT71D4/.../MM , DT80K4/.../MM , DT80N4/.../MM , DT90S4/.../MM , DT90L4/.../MM , DV100M4/.../MM , Thermal classification F as standard 10 Latest News AS-interface

11 SEW-EURODRIVE Products MOVIMOT with integrated AS-interface and increased short-term torque /min 3 x V (400 V) IEC or Type P n M n 1) M a /M n n n I n1 cosϕ J mot M Bmax m [kw] [Nm] [Nm] [1/min] [A] [10-4 kgm ] without brake [10-4 kgm ] with brake [Nm] [kg] [kg] DT71D4/.../MM , DT80K4/.../MM , DT80N4/.../MM , DT90S4/.../MM , DT90L4/.../MM , DV100M4/.../MM , DV100L4/.../MM3X , /min 3 x V (400 V) IEC or Type P n M n M a /M 1 n n n I n1 cosϕ J mot M Bmax m [kw] [Nm] [Nm] [1/min] [A] [10-4 kgm ] [10-4 kgm ] [Nm] [kg] [kg] without with brake brake DT71D4/.../MM , DT80K4/.../MM , DT80N4/.../MM , DT90S4/.../MM , DT90L4/.../MM , DV100M4/.../MM3X , Increased short-term torque in S3 operation, 5 % cdf MOVIMOT with NEMA motor and integrated AS-interface /min 3 x V (460 V) Type P n P n M n n n I n1 cosϕ J mot M Bmax m [HP] [kw] [Nm] [1/min] [A] [10-4 kgm ] without brake [10-4 kgm ] with brake [Nm] [kg] [kg] DT71D4/.../MM DT80K4/.../MM DT80N4/.../MM DT90S4/.../MM DT90L4/.../MM DV100L4/.../MM DV100L4/.../MM Thermal classification F as standard Latest News AS-interface 11

12 SEW-EURODRIVE Products.3 Connection technology MOVIMOT with integrated AS-interface Overview MOVIMOT MM..C (with integrated AS-interface) is supplied with AVSK plug connector (for AS-interface) if not specified otherwise in the order. The plug connectors listed in the following table are preferred components. For other types, please contact SEW-EURODRIVE. Order designation Function Terminal box design Manufacturer designation MM../AVSK AS-interface Standard 1 x round plug connector M1 x 1 MM../RC.A/AZSK RC1A = MM03-15 RCA = MM-3X MM../RJ.A/AND3/AZSK RJ1A = MM03-15 RJA = MM-3X AS-interface AUX PWR sensor connection Power AS-interface AUX PWR sensor connection Modular 3 x round plug connector M1 x 1 Modular Harting HAN Q8/0 pin element (built-on housing with one clip) + 3 x round plug connector M1 x 1 Terminal box design: The modular terminal box offers the following functions compared to the standard terminal box: The position of the cable entries/plug connectors can later be turned to the opposite side (see MOVIMOT operating instructions). Integration of URM option (see Sec. Options) Possible plug connector positions Positions "X" or "" are possible for plug connectors. The plug connectors are always located on one connection side. Combined plug connector positions are not possible. 70 (T) X (R) (L) X X 90 (B) X X 553AXX 1 Latest News AS-interface

13 SEW-EURODRIVE Products Pin assignments Pin assignment for AVSK: AS-interface + 4V AS-interface - MOVIMOT AVSK 53506AXX Pin assignment for AZSK: 4V AS-interface + 4V AS-interface - DI3 MOVIMOT VO DI VO4V BK YE BK AZSK 53508AXX Pin assignment for AND3/AZSK: MOVIMOT L1 4V AS-interface + 4V AS-interface - DI3 VO DI VO4V BK YE BK L AND3 PE L3 AZSK 53507AXX Latest News AS-interface 13

14 SEW-EURODRIVE Products.4 MOVI-SWITCH S with integrated AS-interface MOVI-SWITCH S is a gearmotor with an integrated electronic on/off switch for two directions of rotation and integrated thermistor-type motor protection. 5333AXX The direction of rotation is changed using a reversing relay combination with a long service life. Supply system monitoring, phase-sequence monitoring, brake control as well as switching and protection functions are implemented in the controller. The various operating states are indicated by the status LED. With the CK0 design (with integrated AS-interface), the connection assignment is compatible to MOVIMOT with integrated AS-interface. 14 Latest News AS-interface

15 SEW-EURODRIVE Products Available MOVI-SWITCH motor combinations /min - S1 Motor type DT71D/MSW/CK0 DT80K/MSW/CK0 DT80N/MSW/CK0 DT90S/MSW/CK0 DT90L/MSW/CK0 DV100M/MSW/CK0 1. without brake. with brake I P N N n M N V N (400 V) [kw] [Nm] cosϕ η 75 % J M I A /I A /M Mot m N N M η H /M 1 M Bmax 1) ) N 100 % [1/min] [A] [%] [10-4 kgm ] [Nm] [kg] (1.65).35 (.0).7 (.65) 3.95 (3.8) 5.8 (5.1) 6.4 (5.9) /min - S1 Motor type DT71D4/MSW/CK0 DT80K4/MSW/CK0 DT80N4/MSW/CK0 DT90S4/MSW/CK0 DT90L4/MSW/CK0 DV100M4/MSW/CK0 DV100L4/MSW/CK0 1. without brake. with brake I P N N n M N V N (400 V) [kw] [Nm] cosϕ η 75 % η 100 % I A /I N M A /M N M H /M N 1 J Mot M Bmax m 1) ) [1/min] [A] [%] [10-4 kgm ] [Nm] [kg] (1.15) 1.75 (1.75).15 (.1).8 (.8) 3.7 (3.55) 4.9 (4.7) 6.5 (6.3) Latest News AS-interface 15

16 SEW-EURODRIVE Products /min - S1 Motor type 1. without brake. with brake P N M N n N V I N (400 V) DT71D6/MSW/CK DT80K6/MSW/CK DT80N6/MSW/CK DT90S6/MSW/CK DT90L6/MSW/CK DV100M6/MSW/CK J M cosϕ I A /I A /M Mot m N N M M H /M 1 Bmax 1) ) N [kw] [Nm] [1/min] [A] [10-4 kgm ] [Nm] [kg] 0.9 (0.85) 1.44 (1.9) 1.78 (1.7).4 (.35) 3.35 (3.3) 4.1 (4.05) /min - S1 Motor type 1. without brake. with brake P N M N n N I N 400 V M cosϕ I A /I A /M N J Mot m N M M H /M 1 Bmax 1) ) N [kw] [Nm] [1/min] [A] [10-4 kgm ] [Nm] [kg] DT71D8/MSW/CK DT80N8/MSW/CK DT90S8/MSW/CK DT90L8/MSW/CK DV100M8/MSW/CK DV100L8/MSW/CK Latest News AS-interface

SEW-EURODRIVE Products.5 Connection technology CK0 design Standard design MOVI-SWITCH S is equipped with two plug connectors for AS-interface and digital inputs as standard.

17 SEW-EURODRIVE Products.5 Connection technology CK0 design Standard design MOVI-SWITCH S is equipped with two plug connectors for AS-interface and digital inputs as standard. The plug connectors are integrated in the control unit, see the following figure. Order designation of the standard design: MSW/CK0/RAA V AS-i - X10 0V AS-i V DI X101 4 V DI3 X10 X AXX Optional plug connectors The following table shows the optional plug connectors in the terminal box that are available for MOVI-SWITCH S (CK0 design). For other types, please contact SEW-EURODRIVE. Order designation Function Manufacturer designation MSW/CK0/REA/ASA3/AVS0 Power + AUX PWR Harting HAN 10 ES pin element (built-on housing with two clips) + 1 x round plug connector M1 x 1 MSW/CK0/RJA/AND3/AVS0 Power + AUX PWR Harting HAN Q8/0 pin element (builton housing with one clip) + 1 x round plug connector M1 x 1 Possible plug connector positions The positions shown in the following figure are possible for plug connectors. Some positions might not be possible for certain gear unit types and mounting positions (contact SEW-EURODRIVE). X 70 (T) 0 (R) 180 (L) 1 3 X X X X 90 (B) 573AXX Latest News AS-interface 17

18 SEW-EURODRIVE Products Pin assignments AVS0/ASA3 pin assignment: 4V 0 V MOVI-SWITCH MOVI-SWITCH L1 L L MSW/CK0/REA/ASA3/AVS AVS0 ASA3 5971AXX AVS0/AND3 pin assignment: 4V 0 V MOVI-SWITCH MOVI-SWITCH L MSW/CK0/RJA/AND3/AVS0 AVS0 L PE L3 AND3 5973AXX 18 Latest News AS-interface

SEW-EURODRIVE Products.6 Field distributor with AS-interface MFK.. The following combinations are possible with the AS-interface MFK.

1 with fieldbus interface 4 x I / x O (terminals) 4 x I / x O (M1) AS-interface MFK 1A / Z61A MFK A / Z61A..Z.3.

19 SEW-EURODRIVE Products.6 Field distributor with AS-interface MFK.. The following combinations are possible with the AS-interface MFK.. MFZ61 MFK MFK AXX Connection module..z.1 with fieldbus interface 4 x I / x O (terminals) 4 x I / x O (M1) AS-interface MFK 1A / Z61A MFK A / Z61A..Z.3. field distributor with fieldbus interface 4 x I / x O (terminals) 4 x I / x O (M1) AS-interface MFK 1A / Z63A MFK A / Z63A..Z.6. field distributor with fieldbus interface 4 x I / x O (terminals) 4 x I / x O (M1) AS-interface MFK 1A / Z66A / AF6 MFK A / Z66A / AF6..Z.7. field distributor with fieldbus interface 4 x I / x O (terminals) 4 x I / x O (M1) AS-interface MFK1A/MM../Z67A. MFKA/MM../Z67A...Z.8. field distributor with fieldbus interface 4 x I / x O (terminals) 4 x I / x O (M1) AS-interface MFK1A/MM../Z68A./AF6 MFKA/MM../Z68A./AF6 Latest News AS-interface 19

3 System accessories 3 System accessories 3.

cable on 1 x M1) Type: 0911 ANC 408 Supplier: Lumberg

Multiple distributors Type: 55 037 Supplier: Murr Type:

Type: 7-6503-00-04 Supplier: Binder Type: 0911 ANC 403

20 3 System accessories 3 System accessories 3.1 System cables AS-interface profile cable yellow AUX-PWR profile cable black M1 connection cable as spur line 3. Suppliers of pick-offs 1 Single pick-offs (1x profile cable on 1 x M1) Type: 0911 ANC 408 Supplier: Lumberg Type: Supplier: Murr Comment: Binder Double pick-offs (x profile cable on 1 x M1) Type: Supplier: Binder Type: 0911 ANC 101 Supplier: Lumberg Multiple distributors Type: Supplier: Murr Type: E70188 Supplier: ifm-electronic Comment: see Lumberg Type: Supplier: Binder Type: 0911 ANC 403 Supplier: Lumberg Type: AC 413 Supplier: ifm-electronic 1. not complete 0 Latest News AS-interface

21 System accessories AS-interface addressing devices Functions Direct connection via M1 cable Devices are battery powered Read out current address and write new one Sophisticated addressing devices permit "manual operation of drive" 53184AXX Suppliers 1 Addressing devices Type: VBP-HH1 Supplier: Pepperl+Fuchs Comment: Extended addressing device Type: AC 1144 Supplier: ifm-electronic Comment: Extended addressing device Type: 3RK AB00 Supplier: Siemens Comment: Sophisticated addressing and diagnostics device 1. not complete Latest News AS-interface 1

22 4 Documentation 4 Documentation You can order all individual publications covering drive systems for decentralized installation from SEW-EURODRIVE in a convenient system folder. Drive systems with AS-interface are covered within the publications of the system folder in the following individual documents: Catalog Drive Systems for Decentralized Installation Publication number German Edition 1/003 Operating instructions MOVIMOT Edition 08/003 Operating instructions MOVI-SWITCH Edition 08/003 Manual AS-interface Interfaces, Field Distributors Edition 04/003 English Edition 1/ Edition 08/ Edition 08/ Edition 04/003 The documentation is available for download at Antriebssystem für dezentrale Installation Ausgabe MOVIMOT MM..C 1/003 Katalog / DE Ausgabe MOVI-SWITCH Ausgabe 08/003 Betriebsanleitung / DE 08/003 Betriebsanleitung / DE Antriebssystem für dezentrale Installation AS-i-Schnittstellen, -Feldverteiler Ausgabe 04/003 Handbuch / DE 53199AXX Latest News AS-interface

24 SEW-EURODRIVE GmbH & Co KG P.O. Box 303 D-7664 Bruchsal/Germany Phone Fax

Revision to the Operating Instructions

Drive Technology \ Drive Automation \ System Integration \ Services Revision to the Operating Instructions SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49