Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment

Transcription

1 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment FAST SHIPPING AND DELIVERY TENS OF THOUSANDS OF IN-STOCK ITEMS EQUIPMENT DEMOS HUNDREDS OF MANUFACTURERS SUPPORTED LEASING/MONTHLY RENTALS ITAR CERTIFIED SECURE ASSET SOLUTIONS SERVICE CENTER REPAIRS Experienced engineers and technicians on staff at our full-service, in-house repair center SM InstraView REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at Contact us: (888) 88-SOURCE WE BUY USED EQUIPMENT Sell your excess, underutilized, and idle used equipment We also offer credit for buy-backs and trade-ins LOOKING FOR MORE INFORMATION? Visit us on the web at for more information on price quotations, drivers, technical specifications, manuals, and documentation

2 MOVIDRIVE MD_60A, Size 6 Edition 12/2002 Addendum to the System Manual / EN

3 SEW-EURODRIVE

4 1 Important Notes Technical Data and Dimensions CE-marking, UL approval and unit designation General technical data MOVIDRIVE MD_60A...-5_3 (400/500 V units) DBG11B keypad option Braking resistor option type BW Line chokes option type ND NF input filter option Output choke option type HD Project Planning Motor selection for asynchronous AC motors (VFC) Motor selection for asynchronous servomotors (CFC) Selecting the braking resistor Supply system leads and motor cables External 24 V DC voltage supply Safety Notes Unit Design Unit design, size Installation Installation instructions for basic unit UL compliant installation Touch guard Assignment of braking resistors, chokes and filters Startup General startup instructions MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 3

5 1 Important Notes 1 Important Notes This addendum to the system manual does not replace the detailed operating instructions! Installation and startup only by trained personnel observing applicable accident prevention regulations and operating instructions! Safety and warning instructions Always follow the safety and warning instructions contained in this publication! Electrical hazard Possible consequences: Severe or fatal injuries. Hazard Possible consequences: Severe or fatal injuries. Hazardous situation Possible consequences: Slight or minor injuries. Harmful situation Possible consequences: Damage to the unit and the environment. Tips and useful information. A requirement of fault-free operation and fulfillment of any rights to claim under guarantee is that the information in the operating instructions is adhered to. Consequently, read the operating instructions before you start working with the unit! The operating instructions contain important information about servicing; as a result, they should be kept in the vicinity of the unit. 4 MOVIDRIVE MD_60A Addendum to the System Manual, Size 6

6 Important Notes 1 Designated use MOVIDRIVE MD_60A drive inverters are intended for industrial and commercial use for the operation of AC asynchronous motors or permanent-field AC synchronous motors. These motors must be suitable for operation with frequency inverters. No other loads may be connected to the units. MOVIDRIVE MD_60A drive inverters are units intended for stationary installation in switch cabinets. All instructions referring to the technical data and the permissible conditions where the unit is operated must be followed. Do not start up the unit (take it into operation in the designated fashion) until you have established that the machine complies with the EMC Directive 89/336/EEC and that the conformity of the end product has been determined in accordance with the Machinery Directive 89/392/EEC (with reference to EN 60204). Application environment The following uses are forbidden unless measures are expressly taken to make them possible: Use in explosion-proof areas Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc. Use in non-stationary applications which are subject to mechanical vibration and shock loads in excess of the requirements in EN Safety functions MOVIDRIVE compact drive inverters may not perform safety functions without higher-level safety systems. Use superordinate safety systems to guarantee the protection of machinery and people. Waste disposal Please follow the current instructions: Disposal must be carried out in accordance with the material structure and the regulations in force, for instance as: Electronics scrap (printed-circuit boards) Plastic (housing) Sheet metal Copper etc. MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 5

7 2 kva i P f n Hz Technical Data and Dimensions 2 Technical Data and Dimensions 2.1 CE-marking, UL approval and unit designation CE-marking Low-voltage Directive MOVIDRIVE MD_60A drive inverters comply with the regulations of the Lowvoltage Directive 73/23/EEC. Electromagnetic compatibility (EMC) The designated use of MOVIDRIVE regenerative power supply units and drive inverters is as components for installation in machinery and systems. They comply with the EMC product standard EN "Variable-speed electrical drives". Provided the installation instructions are complied with, they satisfy the appropriate requirements for CE-marking of the entire machine/system in which they are fitted, on the basis of the EMC Directive 89/336/EEC. MOVIDRIVE MD_60A drive inverters of size 1 and 2 are fitted with an input filter as standard. These units comply with limit value class A to EN and EN on the line side without further measures. The CE-mark on the nameplate indicates conformity with the Low-voltage Directive 73/ 23/EEC and the EMC Directive 89/336/EEC. We can issue a declaration of conformity to this effect on request. UL approval C U L U L UL and cul approval procedures for MOVIDRIVE inverters of size 6 ( ) are pending. cul is equivalent to CSA approval. Unit designation The following example illustrates the unit designation of MOVIDRIVE : MOVIDRIVE MDV 60 A A Version Quadrants Type of supply Input filter Rated supply voltage 00 = Standard / 0T = Technology 4 = 4Q (with brake chopper) 3 = 3-phase A = installed / 0 = not installed 5 = V AC / 2 = VAC MDR Recommended motor power 0055 = 5.5 kw Version A Type series and generation Type:MDF MDV MDS = flux control mode without encoder for asynchronous motors VFC operating modes (VFC = Voltage Flux Control) only = field oriented control mode without and with encoder for asynchronous motors VFC and CFC operating modes (CFC = Current Flux Control) = flux control mode with resolver for synchronous motors SERVO operating modes = regenerative power supply unit 00880CDE 6 MOVIDRIVE MD_60A Addendum to the System Manual, Size 6

8 Technical Data and Dimensions kva i P f n Hz General technical data The following table lists the technical data applicable to all MOVIDRIVE MD_60A drive inverters, irrespective of their type, version, size and performance. MOVIDRIVE MD_60A All sizes Interference immunity To EN Interference emission with EMCcompliant installation Ambient temperature 1) ϑ amb Derating ambient temperature Climate class Storage temperature 2) ϑ S According to class A limit to EN and EN To EN C C at I D = 100% I N and f PWM = 4 khz (VFC mode) 0 C C at I D = 125% I N and f PWM = 4 khz (VFC mode) 0 C C at I D = 100% I N and f PWM = 8 khz (CFC mode) P N reduction: 3.0% I N per K to max. 60 C EN , class 3K3-25 C C (EN , class 3K3) DBG keypad: -20 C C Type of cooling (DIN 51751) Forced cooling Enclosure Sizes 4 to 6 IP00 (power connections); IP10 with Plexiglas cover mounted EN (supplied as standard) (NEMA1) Operating mode DB (EN and 1-3) Installation altitude h 1000 m (3300 ft) I N reduction: 1% per 100 m (330 ft) from 1000 m (3300 ft) to max m (6600 ft) 1) Exception for the unit MD_60A _ : C at I D = 85% I N (P N reduction: 4.0% I N per K to max. 60 C) 2) Connect to supply voltage for at least 5 minutes every 2 years if stored for long periods, otherwise the unit s service life may be reduced. MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 7

9 2 kva i P f n Hz Technical Data and Dimensions 2.3 MOVIDRIVE MD_60A...-5_3 (400/500 V units) Size 6 Fig. 1: Size AXX MOVIDRIVE MD_60A _ _ _ INPUT Supply voltage V in V AC -10% V AC +10% Supply frequency f in 50 Hz Hz ± 5% Rated system current 1) I in 100% (at V in = V AC ) 125% OUTPUT Rated output power 2) (at V in = V AC ) Rated output current 1) (at V in = V AC ) P N I N 153 A AC 180 A AC 225 A AC 191 A AC 225 A AC 281 A AC 118 kva 139 kva 174 kva 170 A AC 200 A AC 250 A AC Current limitation I max Motor and regenerative 150% I N, duration depending on the capacity utilization Internal current limitation I max = 0-150% can be set in menu (P303 / P313) Minimum permitted brake R BRmin 2.7 Ω resistance value (4Q operation) Output voltage V out max. V in PWM frequency f PWM Adjustable with VFC: 4 or 8 khz (P860 / P861); with CFC/SERVO fixed at 8 khz Speed range / resolution n A / n A min -1 / 0.2 rpm -1 across the entire range GENERAL Power loss at P N P Vmax 2300 W 2500 W 2700 W Cooling air consumption 600 m 3 /h (360 ft 3 /min) Weight 60 kg (132 lb) Dimensions W H D mm ( in) 1) The system and output currents must be reduced by 20% from the nominal values for V in = 3 x 500 V in. 2) MDF and MDV units in VFC operating modes: The performance data apply to f PWM = 4 khz (factory setting). 8 MOVIDRIVE MD_60A Addendum to the System Manual, Size 6

10 Technical Data and Dimensions kva i P f n Hz 2 MDF60A standard type (VFC) Part number MDF60A application version (VFC) T T T Part number X Constant load Rec. motor power P Mot 90 kw (120 HP) 110 kw (147 HP) 132 kw (177 HP) Variable torque load or constant load without overload Rec. motor power P Mot 110 kw (147 HP) 132 kw (177 HP) 160 kw (215 HP) Continuous output current = 125% I N I D (at V in = V AC and f PWM = 4 khz) 212 A AC 250 A AC 312 A AC MDV60A standard type (VFC/CFC) Part number MDV60A application version (VFC/CFC) T T T Part number VFC operating mode Recommended motor power MDF60A CFC operating mode Continuous output current = 100% I N I D 170 A AC 200 A AC 250 A AC Recommended motor power Sec. Project Planning, CFC motor selection Dimensions Provide at least 100 mm (4 in) clearance above and below the unit. No clearance is required at the sides; the units can be lined up in rows. Do not install any components which are sensitive to high temperatures within 300 mm (11.81 in) of the top of the unit (e.g. contactors or fuses). Fig. 2: Dimensions, size 6, in mm (in) 05639AXX MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 9

11 2 kva i P f n Hz Technical Data and Dimensions 2.4 DBG11B keypad option Description The keypad is used for startup and for service. The basic version of MOVIDRIVE does not have a keypad and can be upgraded as an option. Keypad Language Part number DBG11B-08 DE/EN/FR/ES/PT (German/English/French/Spanish/Portuguese) DBG11B-09 EN/IT/SV/DA/FI (English/Italian/Swedish/Danish/Finnish) DBG11B-11 ES/DE/EN/FR/PT (Spanish/German/English/French/Portuguese) DBG11B-12 SV/EN/IT/DA/FI (Swedish/English/Italian/Danish/Finnish) DBG11B-13 EN/ES/DE/FR/PT (English/Spanish/German/French/Portuguese) DBG11B-14 FR/IT/ES/PT/EN (French/Italian/Spanish/Portuguese/English) DBG11B-15 DE/EN/IT/ES/PT (German/English/Italian/Spanish/Portuguese) Equipment Illuminated plain text display, five languages can be set. Membrane keypad with 6 keys. Selection between quick menu, detailed parameter menu and startup menu in VFC mode (CFC and SERVO startup is not possible with the DBG11B). Can be plugged onto the inverter (TERMINAL option slot). Connection possible via FKG11A extension cable (part number ). Enclosure IP40 (EN 60529) Note The DBG11B keypad option and the USS21A serial interface option are connected to the same inverter slot (TERMINAL) and therefore cannot be used at the same time. Functions Displays of process values and status displays. Status displays of the binary inputs/outputs. Fault memory inquiry and fault reset. Displaying and setting the operating parameters and service parameters. Saving data and transferring parameter sets to other MOVIDRIVE units. User-friendly startup menu for VFC mode. Saving curve data when the electronic cam function is used. Dimensions DBG11B FKG11A (4.72) 110 (4.33) 40 (1.57) (0.47) (70.87) (0.06) 85 (3.35) 28.5 (1.12) 75 (2.95) 3. Fig. 3: Dimensions, DBG11B and FKG11A, in mm (in) 04030AXX 1. Cut-out for the plug in the mounting plate 2. DBG11B - MOVIDRIVE communications cable 3. Holes for tapping screws mm ( in) 10 MOVIDRIVE MD_60A Addendum to the System Manual, Size 6

12 Technical Data and Dimensions kva i P f n Hz Braking resistor option type BW... General information The braking resistors in the BW... series are adapted to the technical characteristics of MOVIDRIVE drive inverters. Wire and grid resistors Perforated sheet cover (IP20) open towards the mounting surface. The short-time load capacity of the wire and grid resistors is greater than in the flat-type braking resistors ( power diagrams). SEW recommends also protecting the wire and grid resistors against overload using a bimetallic relay. Set the trip current to the value I F in the table. Do not use any electronic or electromagnetic fuses since even the brief excess currents which are still permitted may cause them to trip. The surfaces of the resistors get very hot if loaded with P N. Bear this aspect in mind when selecting the installation location. As a rule, therefore, braking resistors are mounted on the switch cabinet roof. The performance data listed in the tables below show the load capacity of the braking resistors according to their cyclic duration factor (cyclic duration factor = cdf of the braking resistor in % in relation to a cycle duration 120 s). Parallel connection Two braking resistors must be connected in parallel in the case of some inverter/resistor combinations. In this case, the trip current must be set on the bimetallic relay to twice the value of I F entered in the table. Assignment to 400/500 V units (MD_60A...-5_3) Braking resistor type BW106 BW206 Part number Load capacity 100% cdf 13 kw 18 kw at 50% cdf 1) 25% cdf 12% cdf 6% cdf 24 kw 40 kw 66 kw 102 kw 32 kw 54 kw 88 kw 112 kw 2) Note the regenerative power limit of the inverter! (= 150% of the recommended motor power Technical Data) Resistance value R BR 6 Ω ±10 % Trip current (of F16) I F 38 A RMS 42 A RMS Type Grid resistor Connections M8 stud Enclosure IP20 (when mounted) Ambient temperature ϑ V C Type of cooling KS = Self-cooling for MOVIDRIVE 2 parallel with 0900/1100/1320 1) cdf = cyclic duration factor of the braking resistor in relation to a cycle duration T D 120 s. 2) Physical power limit due to the DC link voltage and the resistance value. MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 11

13 2 kva i P f n Hz Technical Data and Dimensions Dimensions BW106 and BW206 Fig. 4: Dimensions BW106 and BW206 braking resistors Mounting position as required 05640AXX All dimensions in mm (in): BW... Main dimensions Fixing dimensions Hole dimension Weight Type A B C a b c kg (lb) BW (31.30) 770 (30.31) 32 (70.5) 260 (10.24) 490 (19.29) 380 (14.96) 10.5 (0.41) BW (39.17) 970 (38.18) 43 (94.8) 12 MOVIDRIVE MD_60A Addendum to the System Manual, Size 6

14 Technical Data and Dimensions kva i P f n Hz Line chokes option type ND... To increase the overvoltage protection To limit the charging current when several inverters are connected together in parallel on the input end with a shared supply system contactor (rated current of line choke = total of inverter rated currents) Line choke type ND ND ND ND1503 ND ND Part number Rated voltage V N V AC -10% V AC +10%, 50/60 Hz Rated current 1) I N 20 A AC 45 A AC 85 A AC 150 A AC 200 A AC 300 A AC Power loss at I N P V 10 W 15 W 25 W 65 W 100 W 280 W Inductance L N 0.1 mh 0.03 mh 0.05 mh Ambient temperature ϑ amb C Enclosure IP 00 (EN 60529) Connections Modular terminal blocks 4 mm 2 (AWG10) Modular terminal blocks 10 mm 2 (AWG8) Modular terminal blocks 35 mm 2 (AWG2) M10 stud PE: M8 stud M12 stud PE: 2 M10 Assignment to 400/500 V units (MD_60A...-5_3) Rated operation (100%) and MDR60A /0750 With increased power (VFC, 125%) / MDR60A Assignment to 230 V units (MD_60A...-2_3) Rated operation (100%) / / With increased power (VFC, / / / %) 1) If more than one MOVIDRIVE is connected to a line choke, the total value of the rated currents of the connected units must not exceed the rated current of the line choke! Fig. 5: Dimensions, ND... line chokes 05642AXX (1) Space for terminals (safe to touch) Mounting position as required All dimensions in mm (in): Line choke Main dimensions Fixing dimensions Hole dimension Weight type A B C a b c kg (lb) ND (3.35) 60 (2.36) 120 (4.72) 50 (1.97) 31 (1.22) 5-10 ( ) 0.5 (1.1) ND (4.92) 95 (3.74) 170 (6.69) 84 (3.31) ( ) 6 (0.24) 2.5 (5.5) ND (7.28) 115 (4.53) 235 (9.25) 136 (5.35) 56 (2.20) 7 (0.28) 8 (17.6) ND (10.04) 140 (5.51) 230 (9.06) 170 (6.69) 77 (3.03) 8 (0.31) 17 (37.5) ND (9.84) 160 (6.30) 230 (9.06) 180 (7.09) 98 (3.86) 8 (0.31) 15 (33.1) ND (11.81) 190 (7.48) 295 (11.61) 255 (10.04) 145 (5.71) 11 (0.43) 35 (77.1) MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 13

15 2 kva i P f n Hz Technical Data and Dimensions 2.7 NF input filter option To suppress interference emissions on the line side of inverters Input filter type NF NF NF NF NF Part number X Rated voltage V rated V AC +10%, 50/60 Hz Rated current I N 9 A AC 14 A AC 18 A AC 35 A AC 48 A AC Power loss at I N P V 6 W 9 W 12 W 15 W 22 W Earth-leakage current at V N < 25 ma < 25 ma < 25 ma < 25 ma < 40 ma Ambient temperature ϑ amb Enclosure IP 20 (EN 60529) Connections L1-L3/L1 -L3 PE 4 mm 2 (AWG 10) M5 stud 10 mm 2 (AWG 8) M5/M6 stud Assignment to 400/500 V units (MD_60A...-5_3) Rated operation (100%) / / With increased power (VFC, 125%) / Assignment to 230 V units (MD_60A...-2_3) Rated operation (100%) 0015/ / With increased power (VFC, 125%) / Input filter type NF NF NF NF NF NF Part number Rated voltage V rated V AC +10 %, 50/60 Hz Rated current I N 63 A AC 85 A AC 115 A AC 150 A AC 210 A AC 300 A AC Power loss at I N P V 30 W 35 W 60 W 90 W 150 W 180 W Earth-leakage current at V N < 30 ma < 30 ma < 30 ma < 30 ma < 40 ma < 45 ma Ambient temperature ϑ amb C Enclosure IP 20 (EN 60529) Connections L1-L3/L1 -L3 PE 16 mm 2 (AWG 6) M6 35 mm 2 (AWG 2) M8 50 mm 2 (AWG1/0) M10 95 mm 2 (AWG4/0) M10 Assignment to 400/500 V units (MD_60A...-5_3) 95 mm 2 (AWG4/0) M mm 2 (AWG300-2) M12 Rated operation (100%) / / With increased power (VFC, 125%) / / /1320 Assignment to 230 V units (MD_60A...-2_3) Rated operation (100%) With increased power (VFC, 125%) 0110/ / The effectiveness of input filters is restricted in IT systems. 14 MOVIDRIVE MD_60A Addendum to the System Manual, Size 6

16 Technical Data and Dimensions kva i P f n Hz 2 Fig. 6: Dimensions, NF input filters Mounting position as required 05233BXX All dimensions in mm (in): Input filter Main dimensions Fixing dimensions Hole dim. PE Weight type A B C a b c connection kg (lb) NF (7.67) 180 (7.09) 0.8 (1.8) 55 (2.16) NF (8.85) 80 (3.15) 20 (0.79) 210 (8.27) 0.9 (2.0) M5 NF (1.96) 255 (10.04) 240 (9.45) 5.5 (0.22) 1.1 (2.4) NF (10.83) 255 (10.04) 1.7 (3.7) 60 (2.36) 30 (1.18) NF (12.40) 100 (3.93) 295 (11.61) 2.1 (4.6) M6 NF (10.24) 235 (9.25) 2.4 (5.3) 90 (3.54) 60 (2.36) NF (12.60) 140 (5.51) M8 3.5 (7.7) NF (10.04) 4.8 (10.6) 100 (3.93) 330 (13.00) 155 (6.10) 65 (2.56) 6.5 (0.26) NF M (12.3) NF (5.51) 450 (17.72) 190 (7.48) 102 (4.02) 365 (14.37) 8.9 (19.6) NF (6.69) 540 (21.26) 230 (9.06) 125 (4.92) 435 (17.13) M (26.9) MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 15

17 2 kva i P f n Hz Technical Data and Dimensions 2.8 Output choke option type HD... To suppress radiated interference from the unshielded motor cable. For HD001 to HD003, we recommend routing the motor cable through the output choke with 5 loops. Less than 5 loops are possible if the cable has a large diameter. To make up for this, 2 or 3 output chokes should be connected in series. Two output chokes should be connected in series if there are 4 loops, and three output chokes in series if there are 3 loops. For HD004, the number of loops is fixed. Output chokes HD001 to HD003 are allocated on the basis of the cable cross sections of the motor feeders. Consequently, there is no separate allocation table for the 230 V units. The HD004 output choke is allocated to size 6 units ( ). Output choke type HD001 HD002 HD003 HD004 Part number Max. power loss P Vmax 15 W 8 W 30 W 100 W For cable cross sections/ mm 2 connections (AWG ) 1.5 mm 2 (AWG 16) 16 mm 2 (AWG 6) M12 connection studs All dimensions in mm (in): Output choke type 05660AXX Fig. 7: Dimensions, HD001...HD003 and HD004 output chokes Mounting position as required Hole Main dimensions Fixing dimensions Inside Weight dimension A B C a b d c kg (lb) HD (4.76) 64 (2.52) 131 (5.16) 80 (3.15) 50 (1.97) 50 (1.97) 0.5 (1.1) 5.8 (0.23) HD (2.60) 49 (1.93) 73 (2.87) 44 (1.73) 38 (1.50) 23 (0.91) 0.2 (0.44) HD (6.69) 64 (2.52) 185 (7.28) 120 (4.72) 50 (1.97) 88 (3.46) 7.0 (0.28) 1.1 (2.42) HD (5.91) 400 (15.75) 360 (14.17) 120 (4.72) 370 (14.57) (0.35) 12.5 (27.5) 16 MOVIDRIVE MD_60A Addendum to the System Manual, Size 6

18 Project Planning 3 3 Project Planning 3.1 Motor selection for asynchronous AC motors (VFC) Motor selection in delta/star circuit type (230/400 V AC / 50 Hz) Motors for 380 V AC / 60 Hz can also be allocated on the basis of this selection table. P max [kw (HP)] for operation on MOVIDRIVE MDF/MDV 60A...-5_3 (400/500 V units) Connection / 400 V 1) AC / 230 V 2) AC Cooling Self-cooling Forced Self-cooling Forced f min - f max [Hz] / / ) Also applies to motors with rated voltage 460 V or 500 V and to 400/690 V motors with connection. 2) Also applies to motors with rated voltage 266 V or 290 V / ) ) n min - n max [rpm] / / / Setting range 1:5 / 1:10 / 1:15 1:20 1:10 1:20 Motor type 4) Rated power P n [kw (HP)] [kw (HP)] DT71D (0.5) 0.25 (0.33) P = P reduced P = P n P = P increased 5) MDF/MDV 6) 60A...-5_3 [kw (HP)] 0.37 (0.5) MDF/MDV 6) 60A...-5_3 [kw (HP)] 0.55 (0.75) MDF/MDV 6) 60A...-5_3 DT80K (0.75) 0.37 (0.5) 0.55 (0.75) 0.75 (1.0) 0015 DT80N (1.0) 0.55 (0.75) 0.75 (1.0) (1.5) 0015 DT90S4 1.1 (1.5) 0.75 (1.0) 1.1 (1.5) 1.5 (2.0) DT90L4 1.5 (2.0) 1.1 (1.5) 1.5 (2.0) 2.2 (3.0) 0022 DV100M4 2.2 (3.0) 1.5 (2.0) 2.2 (3.0) (4.0) 0030 DV100L4 3.0 (4.0) 2.2 (3.0) (4.0) (5.4) 0040 DV112M4 4.0 (5.4) 3.0 (4.0) (5.4) (7.5) 0055 DV132S4 5.5 (7.5) 4.0 (5.4) (7.5) (10) 0075 DV132M4 7.5 (10) 5.5 (7.5) (10) (12.5) 0110 DV132ML4 9.2 (12.5) 7.5 (10) (12.5) 11 (15) 0110 DV160M4 11 (15) 9.2 (12.5) 11 (15) 15 (20) DV160L4 15 (20) 11 (15) 15 (20) (25) 0220 DV180M (25) 15 (20) (25) 22 (30) DV180L4 22 (30) 18.5 (25) 22 (30) 30 (40) DV200L4 30 (40) 22 (30) 30 (40) (50) DV225S4 37 (50) 30 (40) (50) (60) 0450 DV225M4 45 (60) 37 (50) (60) (75) 0550 DV250M4 55 (75) 45 (60) (75) (100) 0750 DV280S4 75 (100) 55 (75) (100) (120) 0900 D280M4 90 (120) 75 (100) (120) (150) 1100 D315S4 110 (150) 90 (120) (150) (180) 1320 D315M4 132 (180) 110 (150) (180) 1320 D315M4a 160 (220) 132 (180) ) The following applies to MDF and MDV without speed control: f min = 0.5 Hz 4) In load type S3 (40% cdf), the motor can be operated at its listed power (P = P n ) even without forced-cooling. Example: P stat = 2 kw, P dyn = 2.5 kw selected motor DV100M4 (P n = 2.2 kw). 5) P increased means that the motor is operated at the power of the next larger motor (1 frame size), rather than with the 3 fold power. 6) The devices listed here permit intermittent loads of up to 1.5 times the nominal load in the specific application. With variable torque load and constant load without overload, each inverter can also be operated with an increased continuous output power ( Sec. Technical Data). The continuous output current of 125% of the unit rated current is only available at f PWM = 4 khz in the VFC operating modes. MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 17

19 3 Project Planning Motor selection in double-star/star circuit type (230/460 V AC / 60 Hz) P max [kw (HP)] for operation on MOVIDRIVE MDF/MDV 60A...-5_3 (400/500 V units) Connection / 460 V AC / 230 V AC Cooling Self-cooling Self-cooling Forced Self-cooling Forced f min - f max [Hz] ) ) n min - n max [rpm] Setting range 1:15 1:6 1:15 1:12 1:20 Motor type Rated power P n [kw (HP)] [kw (HP)] DT71D (0.5) 0.25 (0.33) 1) The following applies to MDF and MDV without speed control: f min = 0.5 Hz P = P reduced P = P n P = P increased 2) With MDF/MDV 3) 60A...-5_3 [kw (HP)] 0.37 (0.5) With MDF/MDV 3) 60A...-5_3 [kw (HP)] 0.75 (1.0) DT80K (0.75) 0.37 (0.5) 0.55 (0.75) 1.1 (1.5) With MDF/MDV 3) 60A...-5_3 DT80N (1.0) 0.55 (0.75) 0.75 (1.0) (2.0) 0015 DT90S4 1.1 (1.5) 0.75 (1.0) 1.1 (1.5) 2.2 (3.0) 0022 DT90L4 1.5 (2.0) 1.1 (1.5) 1.5 (2.0) 3.0 (4.0) 0030 DV100M4 2.2 (3.0) 1.5 (2.0) 2.2 (3.0) (5.4) 0040 DV100L4 3.7 (5.0) 2.2 (3.0) (4.0) (7.5) 0055 DV112M4 4.0 (5.4) 3.0 (4.0) (5.4) (10) 0075 DV132S4 5.5 (7.5) 4.0 (5.4) (7.5) (12.5) DV132M4 7.5 (10) 5.5 (7.5) (10) (15) 0110 DV132ML4 9.2 (12.5) 7.5 (10) (12.5) 15 (20) DV160M4 11 (15) 9.2 (12.5) 11 (15) 18.5 (25) DV160L4 15 (20) 11 (15) 15 (20) (30) DV180M (25) 15 (20) (25) 30 (40) DV180L4 22 (30) 18.5 (25) 22 (30) 37 (50) DV200L4 30 (40) 22 (30) 30 (40) (60) 0450 DV225S4 37 (50) 30 (40) (50) (75) 0550 DV225M4 45 (60) 37 (50) (60) (100) 0750 DV250M4 55 (75) 45 (60) (75) (120) 0900 DV280S4 75 (100) 55 (75) (100) (150) 1100 D280M4 90 (120) 75 (100) (120) (180) 1320 D315S4 110 (150) 90 (120) (150) 1100 D315M4 132 (180) 110 (150) (180) 1320 D315M4a 160 (220) 132 (180) ) P increased means that the motor is operated at the power of the next larger motor (1 frame size), rather than with the 3 fold power. 3) The devices listed here permit intermittent loads of up to 1.5 times the nominal load in the specific application. With variable torque load and constant load without overload, each inverter can also be operated with an increased continuous output power ( Sec. Technical Data). The continuous output current of 125% of the unit rated current is only available at f PWM = 4 khz in the VFC operating modes MOVIDRIVE MD_60A Addendum to the System Manual, Size 6

20 Project Planning Motor selection for asynchronous servomotors (CFC) Motor table CT/CV n N Motor M N I N I q_n I d_n k T V N J Mot J BMot [rpm] [A] [A] [A] [A] [V] [10-4 kgm 2 ] CT80N CT90L CV100M CV100L CV132S CV132M CV132ML CV160M CV160L CV180M CV180L CV200L CT80N CT90L CV100M CV100L CV132S CV132M CV132ML CV160M CV160L CV180M CV180L CV200L CT71D CT80N CT90L CV100M CV100L CV132S CV132M CV132ML CV160M CV160L CV180M CV180L CV200L CT71D CT80N CT90L CV100M CV100L CV132S CV132M CV132ML CV160M CV160L CV180M CV180L CV200L MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 19

21 E Q 3 Project Planning CT/CV motor selection CT/CV motors in the 4 speed classes are designed for the operation with 400/500 V units. For operation with 230 V units, please contact SEW. 1. Rated speed n N = 1200 rpm: Motor MOVIDRIVE MDV60A...-5_3 (400/500 V units) in the CFC operating modes (P700) CT80N4 (138) n transition [rpm] CT90L4 (160) (227) (270) n transition [rpm] /500 VAC CV100M (256) (327) (398) MDV60A...-5_3 (400/500 V) n transition [rpm] P700: CFC CV100L4 (288) (400) (530) (663) CT/CV: n N = 1200 rpm n transition [rpm] CV132S4 (565) (743) (972) n transition [rpm] CV132M4 (725) (1105) (1326) n transition [rpm] CV132ML4 (1114) (1495) (1617) n transition [rpm] CV160M4 CV160L4 CV180M4 CV180L4 CV200L4 125 (1105) 169 (1495) 219 (1935) n transition [rpm] (1440) 240 (2121) 294 (2600) n transition [rpm] (2130) 320 (2828) 360 (3183) n transition [rpm] (2156) 324 (2863) 360 (3183) n transition [rpm] (2882) 402 (3554) 494 (4367) 567 (5013) n transition [rpm] MOVIDRIVE MD_60A Addendum to the System Manual, Size 6

22 E Q Project Planning 3 2. Rated speed n N = 1700 rpm: Motor MOVIDRIVE MDV60A...-5_3 (400/500 V units) in the CFC operating modes (P700) CT80N4 (110) (137) n transition [rpm] CT90L4 (160) (208) (270) n transition [rpm] /500 VAC CV100M (230) (320) (397) MDV50A...-5_3 (400/500 V) n transition [rpm] P700: CFC CV100L4 (285) (385) (500) (663) CT/CV: n N = 1700 rpm n transition [rpm] CV132S4 (520) (805) (970) n transition [rpm] CV132M4 (770) (1045) (1325) n transition [rpm] CV132ML4 (1007) (1467) (1618) n transition [rpm] CV160M4 CV160L4 CV180M4 CV180L4 CV200L4 120 (1060) 176 (1555) 219 (1935) n transition [rpm] (1503) 226 (2000) 278 (2457) 294 (2600) n transition [rpm] (2000) 280 (2475) 345 (3050) 360 (3182) n transition [rpm] (2290) 321 (2838) 360 (3182) 360 (3182) n transition [rpm] (3050) 411 (3633) 513 (4535) 567 (5013) n transition [rpm] MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 21

23 E Q E Q 3 Project Planning 3. Rated speed n N = 2100 rpm: Assignment to MOVIDRIVE MDV60A0015-5A3... MDV60A (sizes ): Motor CT71D4 CT80N4 CT90L4 CV100M4 CV100L4 CV132S4 CV132M4 CV132ML4 CV160M4 CV160L4 MOVIDRIVE MDV60A...-5_3 (400/500 V units) in the CFC operating modes (P700) (68) n transition [rpm] /500 VAC (85) (120) (137) MDV60A...-5_3 (400/500 V) n transition [rpm] P700: CFC (160) (225) (270) CT/CV: n N = 2100 rpm n transition [rpm] (250) 38.1 (335) 45.0 (397) n transition [rpm] (300) 44.4 (392) 67.6 (597) 75.0 (663) n transition [rpm] (633) 96.7 (855) 110 (970) n transition [rpm] (838) 138 (1220) 150 (1325) n transition [rpm] (1264) 183 (1618) n transition [rpm] (1220) 183 (1618) n transition [rpm] (1565) n transition [rpm] 1882 Assignment to MOVIDRIVE MDV60A MDV60A (sizes ): Motor CV160M4 CV160L4 CV180M4 CV180L4 CV200L4 MOVIDRIVE MDV60A...-5_3 (400/500 V units) in the CFC operating modes (P700) (1935) n transition [rpm] /500 VAC (1927) (2370) (2600) MDV60A...-5_3 (400/500 V) n transition [rpm] P700: CFC (1927) (2387) (2847) (3182) CT/CV: n N = 2100 rpm n transition [rpm] (2430) 328 (2900) 360 (3182) n transition [rpm] (2910) 412 (3640) 498 (4400) 567 (5013) n transition [rpm] MOVIDRIVE MD_60A Addendum to the System Manual, Size 6

24 E Q E Q Project Planning 3 4. Rated speed n N = 3000 rpm: Assignment to MOVIDRIVE MDV60A0015-5A3... MDV60A (sizes ): Motor CT71D4 CT80N4 CT90L4 CV100M4 CV100L4 CV132S4 CV132M4 CV132ML4 CV160M4 MOVIDRIVE MDV60A...-5_3 (400/500 V units) in the CFC operating modes (P700) (53) 7.7 (68) n transition [rpm] (85) 12.7 (112) 15.6 (137) n transition [rpm] (159) 24.3 (214) 30.5 (270) n transition [rpm] (240) 35.2 (310) 45.0 (397) n transition [rpm] (277) 48.5 (428) 65.4 (578) 75.0 (663) n transition [rpm] (450) 69.2 (610) 101 (893) n transition [rpm] (580) 97.3 (860) 110 (970) 128 (1130) n transition [rpm] (825) 124 (1095) n transition [rpm] /500 VAC MDV60A...-5_3 (400/500 V) P700: CFC... CT/CV: n N = 3000 rpm 131 (1158) n transition [rpm] 2550 Assignment to MOVIDRIVE MDV60A MDV60A (sizes ): Motor CV132M4 CV132ML4 CV160M4 CV160L4 CV180M4 CV180L4 CV200L4 MOVIDRIVE MDV60A...-5_3 (400/500 V units) in the CFC operating modes (P700) (1325) n transition [rpm] /500 VAC (1343) (1618) MDV60A...-5_3 (400/500 V) n transition [rpm] P700: CFC (1423) (1750) (1935) CT/CV: n N = 3000 rpm n transition [rpm] (1370) 192 (1697) 228 (2015) 285 (2520) 294 (2600) n transition [rpm] (1688) 228 (2015) 288 (2545) 348 (3075) 360 (3182) n transition [rpm] (1875) 268 (2370) 325 (2873) 360 (3182) 360 (3182) n transition [rpmn] (2590) 350 (3095) 454 (4015) 567 (5013) n transition [rpm] MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 23

25 3 Project Planning DT/DV/D motor tables Characteristic values for delta/star 230/400 V / 50 Hz Mass moment of inertia J M Star 400 V) Delta (230 V) M N 1) 1) 1) 1) 1) 1) Motor Without brake With brake I n I q_n I d_n k T I n I q_n I d_n k T [Nm (lb.in)] [10-4 kgm 2 (10-3 lb.ft 2 )] [A] [A] [A] [Nm/A] [A] [A] [A] [Nm/A] DT71D4 2.6 (23) 4.6 (10.4) 5.5 (12.5) DT80K4 3.9 (34) 6.6 (15.6) 7.5 (17.7) DT80N4 5.2 (46) 8.7 (20.7) 9.6 (22.8) DT90S4 7.5 (66) 25 (59.4) 31 (72.2) DT90L (90) 34 (78.9) 40 (93.6) DV100M (133) 42 (101) 48 (114) DV100L (181) 53 (126) 59 (139) DV112M (238) 98 (233) 110 (262) DV132S (324) 146 (416) 158 (445) DV132M (443) 280 (655) 330 (769) DV132ML (539) 330 (769) 380 (887) DV160M (644) 398 (945) 448 (1049) DV160L (867) 925 (2197) 1060 (2449) DV180M4 121 (1070) 1120 (2660) 1255/1520 2) (2912/3164 2) ) DV180L4 143 (1264) 1290 (3064) 1425/1520 2) (3316/3567 2) ) DV200L4 195 (1724) 2340 (5558) 2475/2570 2) (5809/6061 2) ) DV225S4 240 (2122) 3010 (7149) 3145/3240 2) (7400/7652 2) ) DV225M4 292 (2581) 3570 (8479) 3705/3800 2) (8730/8982 2) ) DV250M4 356 (3147) 6300 (14950) 6600/6730 2) (15550/ ) ) DV280S4 483 (4270) 8925 (21180) 9225/9355 2) (21737/ ) ) D280M4 580 (5127) (34409) 3) D315S4 707 (6249) (47460) 3) D315M4 849 (7505) (56952) 3) D315M4a 1028 (9087) (73564) 3) ) Applies in the basic speed range up to n transition. 2) Double disk brake 3) On request 24 MOVIDRIVE MD_60A Addendum to the System Manual, Size 6

26 Project Planning 3 Characteristic values for double-star/star 230/460 V / 60 Hz (according to MG1, NEMA design B up to DT80K4, NEMA design C up to DT80N4) Mass moment of inertia J M Star 460 V) Double-star (230 V) Motor Without brake With brake M N at 1000 rpm 1) Applies in the basic speed range up to n transition. I n I q_n 1) I d_n 1) [10-4 kgm 2 (10-3 lb.ft 2 )] [Nm (lb.in)] [A] [A] [A] DT71D4 4.6 (10.4) 5.5 (12.5) 2.60 (23.0) DT80K4 6.6 (15.6) 7.5 (17.7) 3.90 (34.5) DT80N4 8.7 (20.7) 9.6 (22.8) 5.20 (46.0) DT90S4 25 (59.4) 31 (72.2) 7.50 (66.3) DT90L4 34 (78.9) 40 (93.6) 10.2 (90.2) DT100LS4 42 (101) 48 (114) 15.0 (133) DT100L4 53 (126) 59 (139) 20.5 (181) DV112M4 98 (233) 110 (262) 26.9 (238) DV132S4 146 (416) 158 (375) 36.7 (324) DV132M4 280 (655) 330 (769) 50.0 (442) DV132ML4 330 (769) 380 (887) 61.0 (539) DV160M4 398 (945) 448 (1049) 71.0 (628) DV160L4 925 (2197) 1060 (2449) 96.0 (849) DV180M (2660) 1255/1520 2) (2912/3164 2) ) DV180L (3064) 1425/1520 2) (3316/3567 2) ) DV200L (5558) 2475/2570 2) (5809/6061 2) ) DV225S (7149) 3145/3240 2) (7400/7652 2) ) DV225M (8479) 3705/3800 2) (8730/8982 2) ) D250M (17323) 3) 2) Double disk brake 3) On request 120 (1060) (1150) (1680) (2078) (2475) (3147) D280S (28476) 3) 483 (4270) D280M (34409) 3) 580 (5128) D315S (47460) 3) 702 (6249) D315M (56952) 3) 849 (7505) D315M4a (73564) 3) 1028 (9087) k T 1) M N at 2400 rpm I n I q_n 1) I d_n 1) k T 1) [Nm/A (lb.in/a)] [Nm (lb.in)] [A] [A] [A] [Nm/A (lb.in/a)] 2.74 (24.2) 2.89 (27.3) 3.03 (26.8) 3.21 (28.4) 3.35 (29.6) 3.34 (29.5) 3.45 (30.5) 3.60 (31.8) 3.55 (31.4) 3.46 (30.5) 3.61 (31.7) 3.47 (30.7) 3.51 (31.0) 3.57 (31.6) 3.46 (30.6) 3.65 (32.3) 3.64 (32.3) 3.78 (33.5) 3.73 (33.0) 3.77 (33.3) 3.79 (33.5) 3.76 (33.2) 3.87 (34.2) 3.79 (33.5) 2.60 (23.0) (34.5) (46.0) (66.3) (90.2) (133) (181) (238) (324) (443) (539) (628) (849) (1060) (1150) (1680) (2078) (2300) (3150) (4270) (5130) (12.1) 1.44 (12.8) 1.51 (13.4) 1.61 (14.2) 1.67 (14.8) 1.66 (14.7) 1.72 (15.2) 1.80 (15.9) 1.78 (15.7) 1.77 (15.3) 1.80 (15.8) 1.74 (15.4) 1.75 (15.5) 1.79 (15.8) 1.73 (15.3) 1.82 (16.2) 1.83 (16.2) 1.89 (16.8) 1.86 (16.5) 1.89 (16.8) 1.89 (16.8) MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 25

27 E Q 3 Project Planning DT/DV/D motor selection with delta/star connection type (230/400 V AC / 50 Hz) 1.) Star connection 400 V / 50 Hz or 400/690 V / 50 Hz motors in connection Assignment to MOVIDRIVE MDV60A0015-5A3... MDV60A (sizes 1 to 3): Motor MOVIDRIVE MDV60A...-5_3 (400/500 V units) in the CFC operating modes (P700) 400 V / 50 Hz DT80N4 (82) n transition [rpm] 908 DT90S4 DT90L4 DV100M4 DV100L4 DV112M4 DV132S4 DV132M4 DV132ML4 DV160M4 DV160L4 DV180M4 DV180L4 DV200L (120) 13.5 (120) n transition [rpm] (161) 18.3 (162) 18.3 (162) n transition [rpm] (236) 26.8 (236) 26.8 (236) n transition [rpm] (325) 36.8 (325) 36.8 (325) n transition [rpm] (416) 48.4 (427) 48.4 (427) n transition [rpm] (569) 66.1 (584) 66.1 (584) n transition [rpm] (722) 90.2 (797) 90.2 (797) n transition [rpm] (972) 110 (972) n transition [rpm] (1096) 131 (1157) 131 (1157) n transition [rpm] (1440) 177 (1565) 177 (1565) n transition [rpm] (1917) 217 (1917) n transition [rpm] Please note: The maximum torque is limited to 180% of the rated motor torque M N (2033) (2280) n transition [rpm] /500 VAC MDV60A...-5_3 (400/500 V) P700: CFC... DT/DV/D: 400 V / 50 Hz 325 (2873) n transition [rpm] MOVIDRIVE MD_60A Addendum to the System Manual, Size 6

28 E Q Project Planning 3 Assignment to MOVIDRIVE MDV60A MDV60A (sizes 4 to 6): Motor MOVIDRIVE MDV60A...-5_3 (400/500 V units) in the CFC operating modes (P700) 400 V / 50 Hz DV180M4 (1917) n transition [rpm] 1465 DV180L4 DV200L4 DV225S4 DV225M4 DV250M4 DV280S4 D280M4 D315S4 D315M4 D315M4a 258 (2280) 258 (2280) n transition [rpm] (3100) 351 (3100) 351 (3100) n transition [rpm] (3490) 433 (3826) 433 (3826) 433 (3826) n transition [rpm] (4260) 526 (4648) 526 (4648) n transition [rpm] (5188) 641 (5665) 641 (5665) n transition [rpm] (6283) 871 (7698) 871 (7698) n transition [rpm] (6583) (7990) (9235) (9235) n Please note: The max. torque Mmax is transition [rpm] limited to 180% of the rated motor torque M N (10163) 1273 (11250) n transition [rpm] (12840) n transition [rpm] /500 VAC MDV60A...-5_3 (400/500 V) P700: CFC... DT/DV/D: 400 V / 50 Hz 1374 (12143) n transition [rpm] 1107 MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 27

29 E Q 3 Project Planning 2. Delta connection 230 V / 50 Hz: Assignment to MOVIDRIVE MDV60A0015-5A3... MDV60A (sizes 1 to 3): Motor MOVIDRIVE MDV60A...-5_3 (400/500 V units) in the CFC operating modes (P700) 230 V / 50 Hz DT71D4 DT80K4 DT80N4 DT90S4 DT90L4 DV100M4 DV100L4 DV112M4 DV132S4 DV132M4 DV132ML4 DV160M4 DV160L4 4.6 (40.5) n transition [rpm] (61) 6.9 (61) n transition [rpm] (82) 9.3 (82) 9.3 (82) n transition [rpm] (120) 13.5 (120) 13.5 (120) n transition [rpm] (162) 18.3 (162) 18.3 (162) n transition [rpm] (236) 26.8 (236) 26.8 (236) n transition [rpm] (325) 36.8 (325) 36.8 (325) n transition [rpm] (402) 48.4 (427) 48.4 (427) n transition [rpm] (584) 66.1 (584) 66.1 (584) n transition [rpm] (797) 90.2 (797) n transition [rpm] (972) 110 (972) n Please note: The maximum torque is transition [rpm] limited to 180% of the rasted motor torque M N. (1157) (1157) n transition [rpm] /500 VAC MDV60A...-5_3 (400/500 V) P700: CFC... DT/DV: 230 V / 50 Hz 177 (1565) n transition [rpm] MOVIDRIVE MD_60A Addendum to the System Manual, Size 6

30 E Q Project Planning 3 Assignment to MOVIDRIVE MDV60A MDV60A (sizes 4 to 6): Motor MOVIDRIVE MDV60A...-5_3 (400/500 V units) in the CFC operating modes (P700) 230 V / 50 Hz DV160M4 DV160L4 DV180M4 DV180L4 DV200L4 DV225S4 DV225M4 DV250M4 DV280S4 131 (1157) n transition [rpm] (1565) 177 (1565) n transition [rpm] (1917) 217 (1917) 217 (1917) n transition [rpm] (2280) 258 (2280) 258 (2280) n transition [rpm] (2908) 351 (3100) 351 (3100) n transition [rpm] (3580) (3827) (3827) n Please note: The max. torque Mmax is transition [rpm] limited to 180% of the rated motor torque M N. 487 (4304) 526 (4649) 526 (4649) n transition [rpm] (4348) 641 (5665) 641 (5665) n transition [rpm] /500 VAC MDV60A...-5_3 (400/500 V) P700: CFC... DT/DV: 230 V / 50 Hz 616 (5444) 796 (7035) n transition [rpm] MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 29

31 E Q 3 Project Planning DT/DV/D motor selection with double-star/star connection type (230/460 V AC / 60 Hz) 1. Star connection 460 V / 60 Hz: Assignment to MOVIDRIVE MDV60A0015-5A3... MDV60A (sizes 1 to 3): Motor MOVIDRIVE MDV60A...-5_3 (400/500 V units) in the CFC operating modes (P700) 460 V / 60 Hz DT80N4 (82) n transition [rpm] 1145 DT90S4 DT90L4 DT100LS4 DT100L4 DV112M4 DV132S4 DV132M4 DV132ML4 DV160M4 DV160L4 DV180M4 DV180L4 DV200L4 DV225S (120) n transition [rpm] (162) 18.3 (162) n transition [rpm] (234) 27.0 (238) n transition [rpm] (250) 36.8 (325) 36.8 (325) n transition [rpm] (316) 48.4 (427) 48.4 (427) n transition [rpm] (430) 65.1 (575) 66.1 (584) n transition [rpm] (705) 90.2 (797) n transition [rpm] (972) 110 (972) n transition [rpm] (1062) 131 (1157) 131 (1157) n transition [rpm] (1422) 177 (1565) n transition [rpm] (1448) 217 (1917) 217 (1917) n transition [rpm] (2015) 258 (2280) n transition [rpm] Please note: The max. torque is limited to 180% of the rated motor torque M N. 323 (2845) n transition [rpm] VAC MDV60A...-5_3 (400/500 V) P700: CFC... DT/DV/D: 460 V / 60 Hz 318 (2815) n transition [rpm] MOVIDRIVE MD_60A Addendum to the System Manual, Size 6

32 E Q Project Planning 3 Assignment to MOVIDRIVE MDV60A MDV60A (sizes 4 to 6): Motor MOVIDRIVE MDV60A...-5_3 (400/500 V units) in the CFC operating modes (P700) 460 V / 60 Hz DV180L4 (2280) n transition [rpm] 1324 DV200L4 DV225S4 DV225M4 D250M4 D280S4 D280M4 D315S4 D315M4 D315M4a 351 (3100) 351 (3100) n transition [rpm] (3456) 433 (3826) 433 (3826) n transition [rpm] (3542) 494 (4364) 526 (4648) 526 (4648) n transition [rpm] (5040) 640 (5656) n transition [rpm] (6335) 869 (7678) 871 (7695) n transition [rpm] (6290) (7634) (9233) n Please note: The max. torque Mmax is transition [rpm] limited to 180% of the rated motor torque M N (9710) 1273 (11247) n transition [rpm] (12255) n transition [rpm] VAC MDV60A...-5_3 (400/500 V) P700: CFC... DT/DV/D: 460 V / 60 Hz 1307 (11548) n transition [rpm] 1344 MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 31

33 E Q 3 Project Planning 2. Double-star connection 230 V / 60 Hz: Assignment to MOVIDRIVE MDV60A0015-5A3... MDV60A (sizes 1 to 3): Motor MOVIDRIVE MDV60A...-5_3 (400/500 V units) in the CFC operating modes (P700) 230 V / 60 Hz DT71D4 (40.5) n transition [rpm] 2988 DT80K4 DT80N4 DT90S4 DT90L4 DT100LS4 DT100L4 DV112M4 DV132S4 DV132M4 DV132ML4 DV160M4 DV160L4 7.0 (62) 7.0 (62) n transition [rpm] (73) 9.3 (82) 9.3 (82) n transition [rpm] (105) 13.5 (120) 13.5 (120) n transition [rpm] (145) 18.3 (162) 18.3 (162) n transition [rpm] (200) 27.0 (238) 27.0 (238) n transition [rpm] (287) 36.8 (325) n transition [rpm] (365) 48.4 (427) n transition [rpm] (550) 66.1 (585) n transition [rpm] (705) 90.2 (797) n transition [rpm] (972) 110 (972) n transition [rpm] Please note: The max. torque is limited to 180% of the rated motor torque M N (1015) (1157) n transition [rpm] VAC MDV60A...-5_3 (400/500 V) P700: CFC... DT/DV: 230 V / 60 Hz 150 (1325) n transition [rpm] MOVIDRIVE MD_60A Addendum to the System Manual, Size 6

34 E Q Project Planning 3 Assignment to MOVIDRIVE MDV60A MDV60A (sizes 4 to 6): Motor MOVIDRIVE MDV60A...-5_3 (400/500 V units) in the CFC operating modes (P700) 230 V / 60 Hz DV160M4 (1157) n transition [rpm] 2963 DV160L4 DV180M4 DV180L4 DV200L4 DV225S4 DV225M4 177 (1565) 177 (1565) n transition [rpm] (1670) 217 (1917) 217 (1917) n transition [rpm] (1943) 258 (2280) 258 (2280) n transition [rpm] (2482) 350 (3092) 351 (3100) n transition [rpm] (3056) (3700) (3825) n Please note: The max. torque Mmax is transition [rpm] limited to 180% of the rated motor torque M N. 354 (3127) VAC 430 (3798) MDV60A...-5_3 (400/500 V) P700: CFC... DT/DV: 230 V / 60 Hz 526 (4646) 526 (4646) n transition [rpm] MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 33

35 E Q E Q 3 Project Planning DT/DV/D motor selection with double-star or double-delta connection type (220 V AC / 50 Hz) Assignment to MOVIDRIVE MDV60A0015-5A3... MDV60A (sizes 1 to 3): Motor, 200 V / 50 Hz 1) DT80K4 DT80N4 DT90L4 DV100M4 DV112M4 DV132S4 DV132M4 DV160M4 1) The values also apply to 200 V / 60 Hz and 220 V / 60 Hz. MOVIDRIVE MDV60A...-5_3 (400/500 V units) in the CFC operating modes (P700) (61) 6.9 (61) n transition [rpm] (82) 9.3 (82) 9.3 (82) n transition [rpm] (162) 18.3 (162) 18.3 (162) n transition [rpm] (215) 26.8 (236) 26.8 (236) n transition [rpm] (427) 48.4 (427) n transition [rpm] (515) 66.1 (585) 66.1 (585) n transition [rpm] Please note: The max. torque is limited to 180% of the rated motor torque M N (683) (797) n transition [rpm] VAC MDV60A...-5_3 (400/500 V) P700: CFC... DT/DV:, 210 V / 50 Hz 112 (995) 90.2 (797) 131 (1157) n transition [rpm] Assignment to MOVIDRIVE MDV60A MDV60A (sizes 4 to 6): Motor, 200 V / 50 Hz 1) DV160M4 DV160L4 DV180M4 DV180L4 DV200L4 DV225S4 DV225M4 1) The values also apply to 200 V / 60 Hz and 220 V / 60 Hz. MOVIDRIVE MDV60A...-5_3 (400/500 V units) in the CFC operating modes (P700) (1157) 131 (1157) n transition [rpm] (1565) 177 (1565) 177 (1565) 177 (1565) n transition [rpm] (1917) 217 (1917) 217 (1917) n transition [rpm] (2233) 258 (2280) 258 (2280) n transition [rpm] (2975) 351 (3110) 351 (3110) n transition [rpm] (2917) (3553) (3836) (3836) n Please note: The max. torque Mmax is transition [rpm] limited to 180% of the rated motor torque M N VAC 395 (3500) MDV60A...-5_3 (400/500 V) P700: CFC... DT/DV:, 210 V / 50 Hz 518 (4590) 526 (4660) n transition [rpm] MOVIDRIVE MD_60A Addendum to the System Manual, Size 6

36 Project Planning Selecting the braking resistor High voltage The connection leads to the braking resistor carry a high DC voltage (approx. 900 V). The braking resistor lines must be suitable for this high DC voltage. Line length The maximum permitted line length between MOVIDRIVE and the braking resistor is 100 m (330 ft). Parallel connection Two braking resistors must be connected in parallel in the case of some inverter/ resistor combinations. In this case, the trip current must be set on the bimetallic relay to twice the value of I F entered in the table. Peak braking power The DC link voltage and the resistance value mean the peak braking power may be less than the load capacity of the braking resistor. This peak braking power is calculated as follows: P U R 2 DC max = 04994AXX V DC is the switch-in threshold of the brake chopper. Its value is with MOVIDRIVE MD_60A...-5_3 (400/500 V units) V DC = 822 V DC The following table lists the peak braking power levels which are possible for the different resistance values. Peak braking power Resistance value MD_60A...-5_3 (400/500 V units) 3 Ω (2 BW106/206 parallel) 225 kw MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 35

37 3 Project Planning Power diagram In the case of braking operations within the cycle duration T D (standard: T D 120 s), the cdf braking power can be used to ascertain the resulting continuous resistor dissipation (100% cdf power) with reference to the power diagrams. The right-hand y axis shows the 100 % cdf power. Fig. 8: Power diagram for BW106 and BW206 steel-grid resistors 05641ADE Example When an intermittent braking power of 70 kw is needed with a cyclic duration factor of 30%, this requires a braking resistor with a continuous power of 26 kw, for example 2 BW106 connected in parallel. Braking resistor type BW106 BW206 Load capacity 100% cdf 13 kw 18 kw (26 kw when connected in parallel) (36 kw when connected in parallel) Resistance value R BR 6 Ω ± 10% Trip current of F16 I F (76 A RMS when connected in 38 A RMS parallel) Enclosure IP20 (when mounted) For MOVIDRIVE MD_60A...-5_3 2 parallel with A RMS (84 A RMS when connected in parallel) 36 MOVIDRIVE MD_60A Addendum to the System Manual, Size 6

38 Project Planning Supply system leads and motor cables Special regulations Comply with the regulations issued by specific countries and for specific machines regarding fusing and the selection of line cross sections. Also comply with the instructions for UL-compliant installation if necessary. Line cross sections and fusing SEW proposes the following line cross sections and fusing, assuming the use of singlecore copper cables with PVC insulation laid in cable ducts, an ambient temperature of 25 C and rated system currents of 100% of the rated inverter current: 400/500 V units metric, V in = V AC : MOVIDRIVE MD_60A...-5A Size 1 2 Fuses F11/F12/F13 I N 16 A 16 A 25 A Supply system lead L1/L2/L3 1.5 mm mm 2 4 mm mm PE conductor mm mm mm mm mm 2 Motor cable U/V/W 1.5 mm mm mm 2 4 mm 2 Unit terminal cross section of the power supply unit Disconnectable terminal strip 4 mm 2 conductor end sleeve DIN Screw and washer assembly M4 with terminal clip 4 mm 2 conductor end sleeve DIN mm 2 crimp cable connector DIN MOVIDRIVE MD_60A Size Fuses F11/F12/F13 I N 35 A 50 A 63 A 80 A 100 A 125 A Supply system lead L1/L2/L3 6 mm 2 10 mm 2 16 mm 2 25 mm 2 35 mm 2 50 mm 2 PE conductor 2 6 mm mm mm mm mm mm 2 Motor cable U/V/W 6 mm 2 10 mm 2 16 mm 2 25 mm 2 35 mm 2 50 mm 2 Unit terminal cross section of the power supply unit Screw and washer assembly M6 with washer max. 25 mm 2 Crimp cable connector DIN Bolt M10 with nut max. 70 mm 2 Crimp cable connector DIN MOVIDRIVE MD_60A Size 6 Fuses F11/F12/F13 I N 160 A 200 A 250 A Supply system lead L1/L2/L3 70 mm 2 95 mm mm 2 PE conductor 35 mm 2 50 mm 2 70 mm 2 Motor cable U/V/W 70 mm 2 95 mm mm 2 Unit terminal cross section of the power supply unit Bolt M12 with nut max. 185 mm 2 Crimp cable connector DIN MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 37

39 3 Project Planning 400/500 V units to USA NEC, V in = V AC : MOVIDRIVE MD_60A...-5A Size 1 2 Fuses F11/F12/F13 I N 6 A 10A 15 A 20 A 30 A Supply system lead L1/L2/L3 AWG14 AWG12 AWG10 PE conductor AWG14 AWG12 AWG10 Motor cable U/V/W AWG14 AWG12 AWG10 Unit terminal cross section of the power supply unit Disconnectable terminal strip AWG10 conductor end sleeve Screw and washer assembly M4 with terminal clip AWG10 conductor end sleeve AWG10 crimp cable connector MOVIDRIVE MD_60A Size Fuses F11/F12/F13 I N 40 A 60 A 80 A 90 A 110 A 150 A 175 A Supply system lead L1/L2/L3 AWG8 AWG6 AWG4 AWG4 AWG3 AWG1 AWG2/0 PE conductor AWG10 AWG8 AWG8 AWG6 AWG6 Motor cable U/V/W AWG8 AWG6 AWG4 AWG4 AWG3 AWG1 AWG2/0 Unit terminal cross section of the power supply unit Screw and washer assembly M6 with washer max. AWG4 crimp cable connector Bolt M10 with nut max. AWG2/0 crimp cable connector MOVIDRIVE MD_60A Size 6 Fuses F11/F12/F13 I N 175 A 200 A 230 A Supply system lead L1/L2/L3 AWG2/0 AWG3/0 AWG4/0 PE conductor AWG6 AWG6 AWG4 Motor cable U/V/W AWG2/0 AWG3/0 Kcmil 250 Unit terminal cross section of the power supply unit Bolt M12 with nut Kcmil 350 crimp cable connector AWG = American Wire Gauge 38 MOVIDRIVE MD_60A Addendum to the System Manual, Size 6

40 Project Planning 3 Permitted motor lead lengths The maximum motor lead length depends on: cable type voltage drop in the cable only in VFC operating mode: Set PWM frequency P860/P861 only in VFC operating mode: Connect an HF... output filter with an encoder connected: The maximum cable length for the encoder connection is 100 m (330 ft) with a capacitance per unit length of 120 nf/km (193 nf/mile). The following information provides approximate values: MOVIDRIVE MD_60A...-5_3: MOVIDRIVE MD_60A...-5_ at V in = V AC Recommended maximum motor lead length [m (ft)] Shielded cable VFC operating mode 1) 4 khz PWM frequency 8 khz (P860/P861) 12 khz 16 khz CFC and SERVO mode PWM frequency fixed at 8 khz VFC operating mode 1) 4 khz PWM frequency 8 khz (P860/P861) 12 khz 16 khz CFC and SERVO mode PWM frequency fixed at 8 khz 120 (396) 80 (264) 50 (165) 40 (132) 360 (1188) 240 (792) 150 (495) 120 (396) 200 (660) 120 (396) 80 (264) 60 (198) 600 (1980) 360 (1188) 240 (792) 180 (594) 250 (825) 150 (495) 120 (396) 100 (330) 100 (330) 300 (990) 250 (825) 200 (660) 150 (495) Unshielded cable 750 (2475) 450 (1485) 360 (1188) 300 (990) 100 (330) 900 (2970) 750 (2475) 600 (1980) 450 (1485) 300 (990) 250 (825) 200 (660) 150 (495) 900 (2970) 750 (2475) 600 (1980) 450 (1485) 400 (1320) 300 (990) 250 (825) 200 (660) 1200 (3960) 900 (2970) 750 (2475) 600 (1980) 1) An output filter is only permitted in VFC mode and with an unshielded motor feeder. If an HF... output filter is connected, the cable length is not restricted by these limiting values, but exclusively by the voltage drop along the motor feeder. MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 39

41 3 Project Planning Voltage drop The line cross section of the motor lead should be selected so the voltage drop is as small as possible. An excessively high voltage drop means that the full motor torque is not achieved. The expected voltage drop can be determined with reference to the following tables (the voltage drop can be calculated in proportion to the length if the cables are shorter). Line Load with I [A] = cross section Copper Voltage drop U [V] with length = 100 m (330 ft) and ϑ = 70 C 1.5 mm ) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 2.5 mm ) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 4 mm ) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 6 mm ) 1) 1) 1) 1) 1) 1) 1) 1) 1) 10 mm ) 1) 1) 1) 1) 1) 1) 1) 16 mm ) 1) 1) 1) 1) 1) 25 mm ) 1) 1) 1) 1) 35 mm ) 1) 1) 50 mm ) 1) 1) 70 mm ) 1) 95 mm ) 150 mm mm ) Loading not permitted, in accordance with VDE 0100 part 430 Line Load with I [A] = cross section Copper Voltage drop U [V] with length = 100 m (330 ft) and ϑ = 70 C AWG ) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) AWG ) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) AWG ) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) AWG ) 1) 1) 1) 1) 1) 1) 1) 1) 1) AWG ) 1) 1) 1) 1) 1) 1) 1) 1) AWG ) 1) 1) 1) 1) 1) AWG AWG ) 1) 1) 1) AWG ) 1) AWG AWG1/ AWG2/ AWG3/ AWG4/ Kcmil ) More than 3% voltage drop in relation to V in = 460 V AC. 1) 40 MOVIDRIVE MD_60A Addendum to the System Manual, Size 6

42 Project Planning External 24 V DC voltage supply General information The internal 24 V DC supply of MOVIDRIVE has a maximum power of 29 W. An external 24 V DC power supply unit must be connected to terminal X10:9 (VI24) if a higher power level is needed due to options installed on the 24 V DC level. This power supply unit then takes over the complete 24 V DC power supply for MOVIDRIVE. The following tables show the power demand of the MOVIDRIVE units without options and the power demand of the individual options. MOVIDRIVE units without options do not need an external 24 V DC power supply. The following conditions apply to the information about the power demand without options: For MDV/MDS: The motor encoder/resolver is supplied from MOVIDRIVE. For MDV/MDS: No external encoder is connected. An external encoder increases the power demand by about 5 W. The 24 V DC outputs (VO24) are not loaded. Binary outputs DBØØ and DOØ2 are loaded with 100 ma in total. The power values of the options are maximum values given full load on the inputs/ outputs. MDF 24 V DC power demand of MOVIDRIVE MDF60A: Size Without option 1 20 W 2 20 W 3 26 W 4 28 W 5 28 W 6 28 W Fieldbus options 1) Additional 24 V DC power demand with option DIO11A DIP11A DRS11A DPA11A DPI11A 3 W 17 W 25 W - 2) 1) Fieldbus options are: DFP21A, DFP11A, DFI11A, DFI21A, DFC11A, DFO11A, DFD11A 2) Not possible with type MDF. - 2) - 2) Example MOVIDRIVE MDF60A (size 1) with the fieldbus interface option type DFI21A: 20 W + 3 W = 23 W The power demand is less than 29 W, which means no external 24 V DC power supply unit is needed. MOVIDRIVE MDF60A (size 2) with the options fieldbus interface type DFP21A and input/output card type DIO11A: 20 W + 3 W + 17 W = 40 W A 24 V DC power supply unit with a power of at least 40 W must be connected to VI24. MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 41

43 3 Project Planning MDV 24 V DC power demand of MOVIDRIVE MDV60A: Size Without option 1 26 W 2 26 W 3 29 W 4 29 W 5 29 W 6 29 W Fieldbus options 1) Additional 24 V DC power demand with option DIO11A DIP11A DRS11A DPA11A DPI11A 3 W 17 W 25 W 22 W 120 W 2) 120 W 2) 1) Fieldbus options are: DFP21A, DFP11A, DFI11A, DFI21A, DFC11A, DFO11A, DFD11A 2) Power demand when the binary outputs of the option are loaded with I = 500 ma. The 24 V DC power supply unit must be connected to the VI24 input of the option (X50:30/X50:31). Example MOVIDRIVE MDV60A (size 5) with the synchronous operation card option type DRS11A: 29 W + 22 W = 51 W A 24 V DC power supply unit with a power of at least 51 W must be connected to VI24. MDS 24 V DC power demand MOVIDRIVE MDS60A: Size Without option 1 24 W 2 24 W 3 29 W 4 29 W 5 29 W Fieldbus options 1) Additional 24 V DC power demand with option DIO11A DIP11A DRS11A DPA11A DPI11A 3 W 17 W 25 W 22 W 120 W 2) 120 W 2) 1) Fieldbus options are: DFP21A, DFP11A, DFI11A, DFI21A, DFC11A, DFO11A, DFD11A 2) Power demand when the binary outputs of the option are loaded with I = 500 ma. The 24 V DC power supply unit must be connected to the VI24 input of the option (X50:30/X50:31). Example MOVIDRIVE MDS60A (size 3) with the absolute encoder interface option type DIP11A: 29 W + 25 W = 54 W A 24 V DC power supply unit with a power of at least 54 W must be connected to VI MOVIDRIVE MD_60A Addendum to the System Manual, Size 6

44 Safety Notes 4 4 Safety Notes Installation and startup Never install damaged products or take them into operation. Please submit a complaint to the transport company immediately in the event of damage. Installation, startup and service work only by trained personnel observing applicable accident prevention regulations and operating instructions! The regulations in force (e.g. EN 60204, VBG 4, DIN-VDE 0100/0113/0160) must also be complied with. Follow the specific instructions during installation and startup of the motor and the brake! Make sure that preventive measures and protection devices correspond to the applicable regulations (e.g. EN or EN 50178). Required preventive measures: Grounding the unit Required protection device: Overcurrent protection devices The unit meets all requirements for reliable isolation of power and electronics connections in accordance with EN All connected circuits must also satisfy the requirements for reliable isolation so as to guarantee reliable isolation. Take suitable measures (e.g. disconnecting the electronics terminal block) to ensure that the connected motor does not start up automatically when the inverter is switched on. Operation and servicing Disconnect the unit from the supply system prior to removing the protective cover. Dangerous voltages may still be present for up to 10 minutes after mains disconnection. The unit has IP 00 enclosure with the protective cover removed. Dangerous voltages are present at all subassemblies except for the control electronics. The unit must be closed during operation. Dangerous voltages are present at the output terminals and the cables and motor terminals connected to them when the unit is switched on. This also applies even when the unit is inhibited and the motor at a standstill. Just because the operation LED and other display elements have gone out does not mean that the unit has been disconnected from the supply system and is de-energized. Safety functions inside the unit or a mechanical blockage may cause the motor to stop. The removal of the source of the malfunction or a reset can result in an automatic restart of the drive. If, for safety reasons, this is not permissible for the driven machine, the unit must be disconnected from the supply system before correcting the fault. In such cases, it is also forbidden for the "Auto-Reset" function (P841) to be activated. The inverter output is only allowed to be switched when the output stage is inhibited. MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 43

45 5 Unit Design 5 Unit Design 5.1 Unit design, size 6 MD_60A-503 (400/500 V units): Fig. 9: Unit design MOVIDRIVE, size 6 1. X2: PE connection 2. X1: Mains connection L1 (1) / L2 (2) / L3 (3) 50917AXX 3. X4: DC link connection -U Z / +U Z 4. X2: PE connection 5. X2: Motor connection U (4) / V (5) / W (6) 6. X3: Braking resistor connection R+ (8) / R- (9) 7. TERMINAL: Option slot for DBG11B keypad or USS21A serial interface 8. Control pcb on CONTROL option slot 9. X11: Electronics terminal strip (setpoint input AI1 and 10 V reference voltage) 10.Switch S11 (signal type AI1) and switch S12 (system bus terminating resistor) 11.X12: Electronics terminal strip system bus (SBus) 12.7-segment display 13.X10: Electronics terminal strip binary outputs and TF/TH input 14.X13: Electronics terminal strip binary inputs and RS-485 interface 15.Only MDV/MDS, X14: Incremental encoder simulation or external encoder input (9-pin sub D plug) 16.Only MDV/MDS, X15: Motor encoder input (9-pin sub D socket) 17.OPTION1 and OPTION2: Option slots 1 and 2 18.Connection for electronics shield clamps 44 MOVIDRIVE MD_60A Addendum to the System Manual, Size 6

46 Installation 6 6 Installation 6.1 Installation instructions for basic unit It is essential to comply with the safety notes during installation! Installation notes for size 6 ( ) The MOVIDRIVE units of size 6 ( ) are fitted with an eyebolt. Use hoist and eyebolt for installation if possible. If no hoist is available, you can insert a carrying bar (included in the scope of delivery of size 6) in the holes in the rear panel for easier installation. Secure the carrying bar against axial displacement using the split pin. [2] [3] [1] Fig. 10: Eyebolt and carrying bar 51151AXX [1] Permanently mounted eyebolt [2] Carrying bar (included in the scope of delivery of size 6) [3] Split pin (included in the scope of delivery of size 6) Tightening torques Only use genuine connection elements. Note the permitted tightening torques of MOVIDRIVE power terminals. Size Nm (5.3 lb.in) Size Nm (13.3 lb.in) Size Nm (31 lb.in) Sizes 4 and 5 14 Nm (124 lb.in) Size 6 20 Nm (177 lb.in) Nm (lb.in)! Fig. 11: Note the tightening torques 02475AXX MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 45

47 6 Installation 6.2 UL compliant installation Please note the following points for UL compliant installation: Only use copper cables with the following temperature ranges as connection leads: for MOVIDRIVE MD_60A temperature range 60/75 C for MOVIDRIVE MD_60A temperature range 75/90 C The permitted tightening torques for MOVIDRIVE power terminals are: Size Nm (5.3 lb.in) Size Nm (13.3 lb.in) Size Nm (31 lb.in) Sizes 4 and 5 14 Nm (124 lb.in) Size 6 20 Nm (177 lb.in) MOVIDRIVE drive inverters are suitable for operation in voltage power systems with an earthed start point (TN and TT systems) which can supply a maximum supply current in accordance with the following table and which have a rated voltage of 500 V AC for MOVIDRIVE MD_60A...-5_3 (400/500 V units). The performance data of the fuses must not exceed the values in the tables. 400/500 V units MOVIDRIVE MD_60A...5_3 Max. supply current Max. supply voltage Fuses 0015/0022/0030/ A AC 500 V AC 30 A / 600 V 0055/0075/ A AC 500 V AC 30 A / 600 V 0150/ A AC 500 V AC 175 A / 600 V A AC 500 V AC 225 A / 600 V 0370/ A AC 500 V AC 350 A / 600 V 0550/ A AC 500 V AC 500 A / 600 V 0900/1100/ A AC 500 V AC 500 A / 600 V Only use tested units with a limited output voltage (V max = 30 V DC ) and limited output current (I 8 A) as an external 24 V DC voltage source. UL certification does not apply to operation in voltage supply systems with a nonearthed star point (IT systems). 46 MOVIDRIVE MD_60A Addendum to the System Manual, Size 6

48 Installation Touch guard Two touch guards and eight retaining screws are supplied as standard with MOVIDRIVE size 4 (500 V units: MD_60A0370/0450; 230 V units: MD_60A0220/ 0300), size 5 (MD_60A0550/0750) and size 6 (MD_60A0900/1100/1320). Install the touch guard on the two hood covers for the power section terminals. Fig. 12: Touch guard for MOVIDRIVE sizes 4 to BXX With installed touch guard, MOVIDRIVE sizes 4 to 6 units achieve IP10 enclosure, IP00 without touch guard. MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 47

49 6 Installation 6.4 Assignment of braking resistors, chokes and filters 400/500 V units, size 6 MOVIDRIVE MD_60A Size 6 Braking resistors Trip current Part number BW106 I F = 76 A RMS C C C BW206 I F = 84 A RMS C C C Line chokes Part number ND ΣI system = 300 A AC Input filters Part number NF V max = 550 V AC A NF V max = 550 V AC B Output chokes Connection Part number HD004 M12 stud A In rated operation (100%) B With variable torque load in VFC mode (125%) C Connect two braking resistors in parallel and set twice the trip current (2 I F ) on F16 48 MOVIDRIVE MD_60A Addendum to the System Manual, Size 6

50 Startup I Startup 7.1 General startup instructions It is essential to comply with the safety notes during startup! Requirements Correct project planning of the drive is the pre-requisite for successful startup. Refer to the MOVIDRIVE MD_60A system manual for detailed project planning instructions and an explanation of the parameters (chapters 4 and 5). VFC operating modes without speed control MOVIDRIVE MD_60A drive inverters are factory set for operation with the SEW motor (MD_60A...-5_3: 4-pole and rated voltage V AC / 50 Hz or MD_60A...-2_3: 4-pole and rated voltage V AC / 60 Hz) which has been adjusted to the correct power level. The motor can be connected and the drive started immediately in accordance with Sec. "Starting the motor" ( System Manual, page 277). Inverter/motor combinations 400/500 V units The following tables indicate which inverter/motor combinations this applies to. MOVIDRIVE MDF60A or MDV60A in VFC mode SEW motor A3-4 DT90L A3-4 DV100M A3-4 DV100L A3-4 DV112M A3-4 DV132S A3-4 DV132M A3-4 DV160M DV160L DV180L DV200L DV225S DV225M DV250M DV280S D280M D315S D315M4 MOVIDRIVE MD_60A Addendum to the System Manual, Size 6 49

51

52

53 SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D Bruchsal/Germany Phone Fax