Champion Ignition Exciter Model CH92133 Competitive Analysis
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- Jean Parsons
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1 The Champion Aerospace Ignition Exciter Assembly, Model CH92133 is eligible by FAA-PMA for use on the Rolls-Royce Model 250 Series I, II, III & IV turbine engines as approved for replacement of the following exciter models: Rolls-Royce PN PN Unison PN PN PN 49522
2 Ignition Exciter CH92133 Operational Performance Summary Input Power VDC 1.1A typical, 1.5A (max.) Operational duty cycle 185 F (85 C) Operational Temp. Range -54 to +121 C Spark Rate 5 to 15 sparks/second (Input voltage dependent) Output voltage 7kV minimum (8kV typical) Output waveform Unipolar, 40µs spark duration Stored energy 1.4 joules nominal Significant & Unique Qualities The exciter consists entirely of solid state circuitry with no wear out characteristics to ensure consistent performance and long life The exciter does not contain radioactive materials as these materials are not necessary for operational stability The exciter presents the same footprint, form and weight as the OEM part so that installation and the weight/balance of the airframe is not affected Ignition Exciter CH92133 Environmental Qualifications Vibration tested to 35g for 9 hours, 3 axis (Sinusoidal) Shock tested to 30g, 3 axis (Saw-tooth impulse) High temperature endurance tested at 250 F (121 C) 300 hours Low temperature tested at -65 F (-54 C) Tested for continuous operation at 26,000 ft. (7,925 m) equivalent altitude EMC tested per RTCA/DO-160E, radiated and conducted emissions Durable, environmentally resistant polyurethane finish
3 Comparison to the OEM ignition exciter Design Features Unison Ignition Exciter PN Housing Solder sealed Weight 1.4lbs HV switch Spark Gap Life limited Radioactive "Krypton 85" Repairable No Champion Ignition Exciter PN CH92133 Housing Welded Weight 1.4lbs Solid State Spark Gap (S 3 G TM ) Non-limited life Radiation free Repairable Yes Performance Comparison to the OEM ignition exciter (Based upon a comparison of five samples of each model) Characteristic Energy at the plug: In-rush current at 14Vdc: Input current at 29Vdc: Spark rate at 14Vdc: Spark rate at 29Vdc: Time to first spark at 14Vdc: Output current: Output voltage: Spark duration: Unison Ignition Exciter 0.4 joules nominal 29A (peak) 1.3A rms (typical)* 4.6 spk/sec spk/sec. 215 msec. nominal 825A (peak) 11.3kV (peak)* 36µsec. Nominal Champion Ignition Exciter 0.4 joules nominal 26A (peak) 1.1A rms (typical)* 5.6 spk/sec spk/sec. 200 msec. nominal 805A (peak) 9.5kV (peak)* 40µsec. Nominal *(see Waveforms)
4 Input current waveform at 29Vdc: Unison PN Continuous input current ripple is evident and results in higher AC rms current. Champion PN CH92133 Reduced amplitude "peaks" with overall reduced ripple current. Output voltage waveform (open circuit): Unison PN High frequency of initial voltage transitions can produce inconsistent voltage peaks due to differing lead and igniter characteristics.
5 Champion PN CH92133 A "smooth" waveform, a result of the controlled switching action of the "S 3 G TM " Champion Ignition Exciter Model CH92133 Internal details of Unison Exciter PN : produces improved output consistency and reduced dielectric failure potential. Internal details of Champion Exciter PN CH92133:
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TAI-SAW TECHNOLOGY CO., LTD. No. 3, Industrial 2nd Rd., Ping-Chen Industrial District, Taoyuan, 324, Taiwan, R.O.C. TEL: 886-3-4690038 FAX: 886-3-4697532 E-mail: tstsales@mail.taisaw.com Web: www.taisaw.com
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