CIRCUIT BOARD CB018S-2 TECHNICAL DOCUMENTATION

Transcription

1 CIRCUIT BARD

2 SUMMARY. Presentation of the PowerMoller product range Page. Presentation of the circuit board Page General characteritics Dimensions. Technical data depending on the motorized roller PM0HS Page. Location of items Page. Wiring Page 7 Internal circuit diagram Wiring connectors CN and CN Connector CN - Supply VDC Connector CN - Terminal : Start / Stop Connector CN - Terminal : Direction of rotation Connector CN - Terminals, and : Speed selection via external signals Connector CN - Terminal : Error signal Connector CN - Connector motor. LED and LED Page Error signal reset Dip-switch : Activation / deactivation acceleration / deceleration Dip-switch : Selection internal / external speed Dip-switch : Selection direction of rotation Dip-switches, and : Selection internal speed Annex : Declaration of incorporation Page 7 riginal notice - Updated 0/0/08

3 . PRESENTATIN THE PWER MLLER PRDUCT RANGE Standard circuit board DC Brushless 90 transfer CB0 CBM-0 CB0B -RAT-S HBR-0 CBM-0 CBR-0 CB00 transfer CB08 CBV-08 External circuit board Ø0 Integrated circuit board Ø0 PP-UP CBM-0 CBR-0 ZPA circuit board PM00 E CBM-0 HB0 IB-E PM00 XE B&W AS-i.0 Wenglor Molex HB0 HB0B PM00 VE IB-P CBV-08 PM00 XP B&W AS-i.0 Wenglor Molex HBK-08 PM00 E-B CB0B HB0B PM00 XK PEPPERL-UCHS AS-Interface Module circuit board Ø0, PM00 XC PEPPERL-UCHS AS-Interface HBR-0 PM0 E CBM-0 HB0 IB-E Ø0, CBR-0 PM0 VE IB-P CBV-08 PM0 XE B&W AS-i.0 Wenglor Network controller PM0 E-B CB0B HB0B PM0 XP B&W AS-i.0 Wenglor Molex IB-E PM0 KT CB00 HBK-08 Corresponding circuit board IB-P Ø PM0 HS CB08 Compatible module / sensor Max load to be conveyed Mechanical brake version riginal notice - Updated 0/0/08

4 . PRESENTATIN THE CIRCUIT BARD GENERAL CHARACTERISTICS astener hardware - cross-head screws M x 0 - spring washers M - nuts M connector WAG 7-0 ( points) connector WAG 7-0 ( points) Motorized roller series compatible : serie PM0HS PLC VDC The circuit board CB08 must be associated with only one motor : Power Moller brushless = CB08 DIMENSINS CB-08S PWR ERR riginal notice - Updated 0/0/08

5 SPECIICATINS SPECIICATINS UNCTINS CNNECTRS Power supply TBTS VDC ± 0% - ripple < 0% Input current without motorized roller 0.0A Start current limitation. A Motor start time after start signal (RUN / STP) < 0 ms Protection index IP0 Protection Initialisation time Circuit board V power supply Environment Start / Stop Direction of rotation Speed variation Braking Error signal Signalling Supply (CN) Control (CN) Integrated fuse of A Against polarity reversal V and 0V Thermal protection (7 C for circuit board and 0 C for the motor) Against induced overvoltage rom 0 to 0 C Less than 90% relative humidity (avoid thermal shock) Neither corrosive nor explosive atmosphere Vibrations < 0, G Motorized roller start and stop Inversion of rotation direction by external command Selection of motorized roller rotation direction by DIP switch Selection of external or internal speed (8 speeds) Dynamic braking (without mechanical support) PNP logic for the output signal against thermal error, motor jam, low voltage, induced voltage, etc. Power supply with green LED Error with orange LED Circuit board side Wago 7- (0A max) Wago 7- (A max) Cable side Wago 7-0 (0A max) Conductor cross-section : 0, -, mm² AWG 0~ Wago 7-0 (A max) Conductor cross-section : 0,08-0, mm² AWG 8~0 Motor (CN) JST#SB-XH-A JST#XHP--A male pins The circuit board must be protected against shocks and against the ingress of water and dust according to its environment. riginal notice - Updated 0/0/08

6 . TECHNICAL DATAS ACCRDING MTRIZED RLLER PM0HS Recorded speed (m/min) Speed Tangential force (N) Current (A) No load Nominal Nominal Start-up No load Nominal Start-up 0,0 8,0,8, 0, 0,90,0,7,7, 0, 0,89,0,0,0,9 0, 0,8 9,0 8,8 8,8, 0,0 0,7 7,,0,9,9,8 0, 0,7,,0,0,0, 0, 0, 0,0 9,9 9,9, 0,0 0,,0,8,8 7, 0,0 0,. LCATIN ITEMS CB-08S PWR ERR V 0V CN CN 0V VDC Error Speed selection CW / CCW Start / Stop CN LED Green LED Red SW Activation / deactivation acceleration / deceleration Selection internal / external speed Selection direction of rotation (CW/CCW) Selection speed CN Supply connector VDC CN Connector input / output control CN Connector motor LED Green LED supply LED Red LED error riginal notice - Updated 0/0/08

7 . WIRING INTERNAL CIRCUIT DIAGRAM WIRING CNNECTRS CN AND CN CB-08 CN 0V DCV Input signals : NPN Error signal output : PNP 00 Error signal 0K V 0K Speed selection Direction of rotation Start / Stop CN 7 riginal notice - Updated 0/0/08

8 CNNECTR CN - SUPPLY VDC CN CN 0 VDC VDC VDC switch-mode power supply, which can accept an overcurrent of 0% for to s, is recommended to optimize the supply power to the number of motorized rollers to be controlled The + VDC circuit is protected by a A fuse. of the serie, type and number of motorized rollers to be powered. Connect 0VDC power supply to the 0VDC of the circuit board power supply. CNNECTR CN - TERMINAL - START / STP CN CN 0 VDC VDC Start / Stop START : contact closed STP : contact open When powering the circuit board, it is necessary to wait at least s before giving the n command. Do not use the VDC circuit-breaker or the VDC power-supply circuit-breaker to turn the motorized roller n/ff. You must use Terminal of the CN connector. Provide s minimum delay between n / ff.. s DCV Powered Power ff s s CN- Start Stop Rotation Stop Rotation Rotation 8 riginal notice - Updated 0/0/08

9 CNNECTR CN - TERMINAL (DIRECTIN RTATIN) CN CN 0 VDC VDC The rotation direction is given in function of dip-switch SW- Selection direction of rotation SW It s not possible to invert the direction of rotation during operation by simply opening or closing contact on terminal of CN, Nor with dip-switch SW- N / of rotation : CN# Closed CN# pen SW- N SW- Provide 00ms or more delay between changing direction of rotation and on / off. Start / Stop CN- Start Stop Selection direction of rotation CN- Closed pen 00msec 00msec No change of direction of rotation during operation Direction of rotation CW Stop Rotation CCW Rotation 9 riginal notice - Updated 0/0/08

10 CNNECTR CN - TERMINAL, AND - SPEED SELECTIN VIA EXTERNAL SIGNALS CN CN Speed adjustment when selector of SW is N. 0 VDC VDC SW Connect the 0 VDC of the analogue power supply to the 0 VDC of the circuit board power supply. Do not exceed 0 VDC SW- CN- CN- CN- Speed (m/min) pen pen pen 8.0 pen pen Closed.0 pen Closed pen.0 pen Closed Closed 9.0 N Closed pen pen.0 Closed pen Closed.0 Closed Closed pen 0.0 Closed Closed Closed.0 0 riginal notice - Updated 0/0/08

11 CNNECTR CN - TERMINAL - ERRR SIGNAL (ERR) CN CN Error signal PNP Error signal output VDC ma max We must adjust the resistance «R» so that the current «i» does not exceed ma. R+00 -, 0,0 The error signal is sent to this terminal when there is a fault. In case of error trigger, the motorized roller stops after one second. To restart the motorized roller and switch off the LED (red), it must give an order to the terminal CN- (Start / Stop), after removing the causes of the fault. In case of problem on fuse, you can reset the error signal, but the fault LED (red) lights. Motorized roller stops if the intensity is >A durings or if the intensity is >,A during s. In the case of thermal trigger, as long as the temperature of the thermal probe does not fall below 7 C, the error signal is triggered s after its reset. CNNECTR CN - CNNECTR MTR Connector of motorized roller type JST#XHP- male pins CN Do not disconnect the motor connector during operating. Make sure the power is off before connecting or disconnecting the motor connector. Leave s minimum to the circuit board after the powering before starting the motor. riginal notice - Updated 0/0/08

12 . LED AND LED LED (green) PWR The indicator is lit when the circuit board is powered. LED (red) ERR The indicator is lit when a malfunction has occurred and allows LED LED LED LED Led off Led on seconde Led off Led on seconde seconde LED PWR ERR Type of fault Normal (no fault) Motorized roller turn (no fault) Motorized roller state Error signal output Description Started No signal Normal power-up Started No signal Motorized roller turn normally vercurrent Started No signal vercurrent generation between to.a. LED off for s. verload Stopped Signal sending Blocking motor or connector disconnected Stopped Signal sending Motor connector not connected to the circuit board Thermal trigger Stopped Signal sending Temperature of the circuit board : thermal triggered. Input voltage Stopped Signal sending use ut of Service Stopped Signal sending ut of service Circuit board fuse verload / Input voltage Stopped Signal sending occurred at the same time. The circuit board is not supplied with VDC. LED N for 0,s. riginal notice - Updated 0/0/08

13 ERRR SIGNAL RESET To reset the error signal, proceed as follows. Ignoring the instructions can cause a breakdown or accident. It is not possible to turn off the LED (red) as long as the error signal is transmitted. - Stop the motorized roller by opening the contact CN-, or to the initial state of this one. The sending of the error signal will be stopped. ERR CN Error signal output Closed or Stop - Eliminate the causes of the error signal. - Reset by closing the contact CN-. The motorized roller restarts and the ERR LED (red) turns off. ERR CN Error signal output Stop Start riginal notice - Updated 0/0/08

14 7. DIP-SWITCHES CNIGURATIN SW CN CN SW factory setting SW Dip-switch unction N Acceleration / Decelaration Activated Deactivated Speed adjustment External speed variation with terminals, and of CN. dip-switches, and of SW. Direction of rotation Speed selection Changing the direction of rotation CW and CCW following the state of the terminal de CN. 8 speeds available SW - DIP-SWITCH : ACTIVATIN / DEACTIVATIN ACCELERATIN / DECELERATIN Recorded speed s s The recorded time for acceleration and deceleration may be different from the real movement time of the movement of the loads to be transported. N command command Time SW- Acceleration / Deceleration N Activated Deactivated SW riginal notice - Updated 0/0/08

15 SW - DIP-SWITCH : SELECTIN INTERNAL / EXTERNAL SPEED SW- Internal / External N External with CN-, and Internal with SW-, and SW SW - DIP-SWITCH : SELECTIN DIRECTIN RTATIN in function of the rotation direction selection associated with Dip-switch of SW, with an open or closed contact on terminal of CN and the series of the motorized roller. CN CN CW/CCW SW CW CN- SW CCW CN CN SW CW/CCW SW CCW CN- N SW CW Do not invert rotation direction using dip-switch during rotation. riginal notice - Updated 0/0/08

16 SW - DIP-SWITCHES, AND : SELECTIN INTERNAL SPEED Selection of internal speed with dip-switches, and of SW Set to position dip-switch SW-. Select the speed range using the dip-switch SW-. SW SW- SW- SW- SW- Speed (m/min) N N N 8.0 N N.0 N N.0 N 9.0 N N.0 N.0 N riginal notice - Updated 0/0/08

17 APPENDIX INCRPRATIN DECLARATIN in accordance with the EC Machinery Directive 00//EC, Annex II B The manufacturer : ITH DENKI C., Ltd - Asazuma-Cho, Kasai, Hyogo Japan Distributed in Europe by : ITH DENKI Europe SAS 90 avenue des Jourdies - ZAE les Jourdies - BP 7807 St Pierre en aucigny Cedex - rance hereby declares that the product series : CIRCUIT BARD CB08S the requirements of this Directive. Service entry is prohibited until the whole machine/system in which it is incorporated is declared to be in compliance with the EC Machinery Directive. The health and safety requirements of Annex I have been applied. The special technical documents in accordance with Annex VII have been drawn up (and, if appropriate, submitted to the competent authorities). Person authorized to compile the technical documentation : Toshiyuki TACHIBANA ITH DENKI C., Ltd - Asazuma-Cho, Kasai, Hyogo Japan CLERC Damien ITH DENKI EURPE SAS 90 Avenue des Jourdies, 7800 St Pierre en aucigny - rance EC Directives applied : Machinery Directive 00//EC European EMC Directive 0/0/EC European RoHS Directive 0//EU ITH DENKI EURPE SAS, undertakes to forward, following a duly motivated request from the national authorities, the relevant information concerning the quasi-machine. Saint Pierre en aucigny, December 07 T. AKASHI, General Director 7 riginal notice - Updated 0/0/08

18 ITH DENKI EURPE S.A.S. 90 Av. des Jourdies Z.A.E. les Jourdies 7800 St Pierre en aucigny - rance Tél. : + (0) ax : + (0) info@itoh-denki.com ITH DENKI BRANCH UNITED KINGDM Suite Trinity Space Centre Waldorf Way Tel : + (0)9 9 ax : + (0) info@itoh-denki.com ITH DENKI BRANCH GERMANY Neumeyerstraße 8 90 NÜRNBERG - Deutschland Tel : ax : info@itoh-denki.de