Test Report. Ochito 10G Ethernet contacts Glenair Part #s: & Qualification Test Report

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Jocelyn Ami Davis
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1 Pag. 1of 18 Ochito 10G Ethernet contacts Glenair Part #s: & Qualification Test Report Conducted by: Approved by: Carlos San Martin Deniz Armani, Ph.D 1. Scope Qualification test report on the Ochito Ethernet Contacts in a concatenated cable assembly. 2. Summary / observation / conclusions The table below contains a summary of results: QUALIFICATION TEST Nature of the test RESULT Durability 2 Performance at temperature 2 Temperature Shock Cycling 2 Random Vibration 2 3. Applicable Standards / Specifications - AS39029/120 - EIA C - CAT6A 4. Description of Samples PASS WAIVE FAIL Group A - 1 sample connector with 8 Ochito contacts(mated pairs) in one size 8 cavity. Three remaining cavities are plugged. Group B - 1 sample connector with 8 Ochito contacts(mated pairs) in one size 8 cavity. Three remaining cavities are plugged Group C - 1 sample connector with 8 Ochito contacts(mated pairs) in one size 8 cavity. Three remaining cavities are plugged Group D - 1 sample connector with 8 Ochito contacts(mated pairs) in one size 8 cavity. Three remaining cavities are plugged 5. Test Equipment Instrument Manufacture Model # Serial Number / ID# Calibration Expiration Cable Tester LanTEK II , , /14/2014 Oven, cycling Sun Electronics Systems ECH13HA AA /30/2014 Oven, shock chamber TPS WSP /28/ Environmental condition Temperature: 22 C Humidity: 39%RH

2 Pag. 2of Test Schedule 1. Visual, Mechanical and Mark Examination 2. Durability 3. Electrical Performance at Temperature 4. 2nd Durability 5. Thermal Shock Cycling -55 to Thermal Shock Cycling -55 to 175 Contents 1. Scope Summary / observation / conclusions Applicable Standards / Specifications Description of Samples Test Equipment Environmental condition Test Schedule Acceptance Visual, Mechanical and Mark Examination Test Description Requirement Result Cable Assembly Description: Weight Dimension Examination Result Remarks / Conclusion Requirement CAT6A Baseline Test Results Remarks / Conclusion Qualification Visual, Mechanical and Mark Examination (Test No 1) Test Description Requirement Result Dimensional Examination Result: Remarks / Conclusion Durability (Test No 2) Test Description Requirement Results Remarks / Conclusion Electrical Performance at Temperature (Test No 3) Test Description Testing Temperatures Requirements: Test Result at -55 C Test Result at 85 C Test Result at 175 C Test Result at 25 C Performance Result Summary Remark / Conclusion nd Durability (Test No 4) Test Description Requirement Result... 10

3 Pag. 3of Remark / Conclusion Thermal Shock Cycling -55 to 85 (Test No5) Test Description Requirement esult Remark / Conclusion Thermal Shock Cycling -55 to 175 (Test No 6) Test Description Requirement Result Remark / Conclusion Random Vibration (Test No 7) Test Description Requirement Deviation CAT6A performance testing after axial Radial vibration testing Remark / Conclusion Acceptance 8.1. Visual, Mechanical and Mark Examination Test Description Verify that the requirements described on AS39029/120- Draft, 38999L and EIA364-32C are respected Requirement The cable assembly described in in performs in accordance with the Test Description Result To Check Group A Group B Group C Group D Presence of PASS PASS PASS PASS NF00-21Q-75AN Presence of Date of production (mm/dd/yyyy) WAIVE WAIVE WAIVE WAIVE Presence of the Serial WAIVE WAIVE WAIVE WAIVE number (4 digits) Correct marking of all WAIVE WAIVE WAIVE WAIVE the pins (8) Connector Group ID PASS PASS PASS PASS Cable Assembly Description: Four connectors each containing Eight Ochito contacts (mated pairs) are concatenated per the schematic in Figure 1. ARJ45 CONNECTOR Group A Group B Group C Group D ARJ45 CONNECTOR.8 m CABLE LENGTH 10m CABLE LENGTH 25m CABLE LENGTH 1m CABLE LENGTH.9 m CABLE LENGTH

Pag. 4of 18 Figure 1 Group A Group B Group C Group D 8.1.5 Weight Group A Group B Group C Group D RESULT oz. 7.3 7.2 7.1 7.3 PASS 8.1.6 Dimension Examination The dimension examination of the connectors was made by cross mating the connectors.

4 Pag. 4of 18 Figure 1 Group A Group B Group C Group D Weight Group A Group B Group C Group D RESULT oz PASS Dimension Examination The dimension examination of the connectors was made by cross mating the connectors. The cable dimensions were measured with a tape measure. PASS Result Remarks / Conclusion All connectors are intermateble. Pins not marked individually. PASS WAIVE FAIL X Requirement Contacts/cable assembly shall pass CAT6A standard

5 Pag. 5of CAT6A Baseline Test Results Remarks / Conclusion The Ochito cable assembly passed electrical performance test. Test PASS WAIVE FAIL CAT6A X 9 Qualification 9.1 Visual, Mechanical and Mark Examination (Test No 1) Test Description Verify that the connector groups are identified and the cable lengths match the schematics on Figure Requirement The cable assembly groups will be identifiable per Result To Check Group A Group B Group C Group D Readable marking PASS PASS PASS PASS Presence of D0078SOCND PASS PASS PASS PASS Presence of Date of WAIVE WAIVE WAIVE WAIVE production (YYWW) Presence of the Serial WAIVE WAIVE WAIVE WAIVE number (5 digits) (1) Correct marking of all WAIVE WAIVE WAIVE WAIVE the pins (8) Connector Group ID PASS PASS PASS PASS

6 Pag. 6of Dimensional Examination Weight: Weight Group A Group B Group C Group D RESULT Oz PASS The dimension examination is made by cross mating the connectors and checking for fit Result: Pass Remarks / Conclusion PASS WAIVE FAIL X 9.2 Durability (Test No 2) Test Description The connectors are mated and unmated 250 times by hand Requirement When tested as specified the connectors shall show no defects detrimental to the operation of the connectors and shall meet the subsequent test requirements. Pass Results Remarks / Conclusion After mating and unmating 250 times no visible damage was observed. The connectors passed the durability test.. PASS WAIVE FAIL X 9.3 Electrical Performance at Temperature (Test No 3) Test Description CAT6A performance test of cable assembly at temperature with a 2h soak time:

Pag. 7of 18-55 C (2h) 85 C (2h) 175 C (2h) 25 C (2h) 9.3.

7 Pag. 7of C (2h) 85 C (2h) 175 C (2h) 25 C (2h) Testing Temperatures Figure 2 Oven outline Requirements: Figure 3 There shall be no evidence of blistering, peeling or separation of plating or other damage of the pins, connectors and cable assembly. The cable assembly shall pass the CAT6A standard at the noted temperature.

8 Pag. 8of Test Result at -55 C Test Result at 85 C

9 Pag. 9of Test Result at 175 C Test Result at 25 C

10 Pag. 10of Performance Result Summary Group A Group B Result Was not in the thermal chamber No evidence of blistering, peeling, separation or other damage. Result Result Group C No evidence of blistering, peeling or separation of plating or other damage. Cable Assembly Visual inspection No evidence of blistering, peeling or separation of plating or other damage. Group D Was not in the thermal chamber Cable Assembly Performance Passed CAT6A performance for all temperatures tested Remark / Conclusion Tested connectors have a noticeable oxidize finish. PASS WAIVE FAIL X nd Durability (Test No 4) Test Description The connectors are mated and unmated by hand 250 times Requirement When tested as specified the connectors shall show no defects detrimental to the operation of the connectors and shall meet the subsequent test requirements. Pass Result Remark / Conclusion PASS WAIVE FAIL X 9.5 Thermal Shock Cycling -55 to 85 (Test No5) Test Description The cable assembly will be subjected to thermal shock cycling per condition 1 of EIA C standard. The temperatures will cycle from -55 to 85. The temperatures will be cycled 25 times. Samples being tested are outlined in the schematic (Figure 4). The cable sections are separated from main cable assembly. The cable sections are then placed into the oven in a mated condition (Figure 5).

11 Pag. 11of 18 Samples being tested Figure 4 Cable sections in thermal chamber Figure 5

Pag. 12of 18 9.5.2 Requirement There shall be no evidence of blistering, peeling or separation of plating or other damage of the pins, connectors and cable assembly.

12 Pag. 12of Requirement There shall be no evidence of blistering, peeling or separation of plating or other damage of the pins, connectors and cable assembly. The cable assembly shall pass the CAT6A standard, at the room temperature, after the cycling has been completed Result No evidence of blistering, peeling or separation of plating or other damage of the pins, connectors and cable assembly Remark / Conclusion PASS WAIVE FAIL X 9.6 Thermal Shock Cycling -55 to 175 (Test No 6) Test Description The cable assembly will be subjected to thermal shock cycling per a modified test condition VII of EIA C standard. Test condition VII, step 3 is 105. It is being modified to 175 The temperatures will cycle from -55 to 175. The temperatures will be cycled 25 times. Samples being tested are outlined in the schematic (Figure 4). The cable sections are separated from main cable assembly. The cable sections are then placed into the oven in a mated condition (Figure 5).

13 Pag. 13of Requirement When tested as specified the connectors shall show no defects detrimental to the operation of the connectors and shall meet the subsequent test requirements. After the thermal cycling, the cable assembly must pass the CAT6A standard at room temperature Result Remark / Conclusion PASS WAIVE FAIL X

14 Pag. 14of Random Vibration (Test No 7) Test Description Connector Group B will be subjected to random vibration per AS39029/120 (draft). The vibration power denisty is defined per the graph in Figure 6. The connector group B will have support screws in the radial direction. The support screws can be seen in Figure % of contacts are wired in series and monitored for discontinuity during the vibration test. Discontinuity is not to exceed 1 microsecond. Monitoring will be done of the entire cable assembly. The connector group B will be tested in the radial direction then it will be tested in the axial direction. During testing in the axial direction the cable will be contrained having a free length of 6 see Figure 9. Each test will last 8hrs. Figure 6 Random Vibration Hz g 2 /Hz Grms Figure 7

15 Pag. 15of 18 Figure 8 Figure 9

16 Pag. 16of 18 Axis defined Figure 10 Figure 11

Pag. 17of 18 Figure 12 9.7.2 Requirement When tested as specified the connectors shall show no defects detrimental to the operation of the connectors and shall meet the subsequent test requirements.

17 Pag. 17of 18 Figure Requirement When tested as specified the connectors shall show no defects detrimental to the operation of the connectors and shall meet the subsequent test requirements. The cable assembly will pass the CAT6A standard after vibration tests Deviation The 1m cable section was removed from the CAT6A test (see Figure 14 ). It was found to have workmanship defect on a crimp(see Figure 13). Defective crimp Figure 13

Pag. 18of 18 Cable section removed Figure 14 9.7.

18 Pag. 18of 18 Cable section removed Figure CAT6A performance testing after axial Radial vibration testing Remark / Conclusion PASS WAIVE FAIL X

PRODUCT SPECIFICATION

PRODUCT SPECIFICATION 0.8x1.2 mm Board to Board Socket Connectors Page 1 1.0 SCOPE This specifies 0.8x1.2mm pitch Socket Connectors. The connector shall meet the performances, specified here under the condition with the plug