Digital and Analog Eurocard Solutions that deliver cost-effective performance to rack-mount applications.

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1 Eurocard Solutions Overview Digital and Analog Eurocard Solutions that deliver cost-effective performance to rack-mount applications. Industry proven in the rack-mount world. MTS Systems Corporation, Automation Division, developed and manufactures these industry proven Eurocard amplifiers and mechanical racks in Germany, specifically for high-volume rackmount applications. To meet the competitive needs of Original Equipment Manufacturer (OEM) machine designers, we knew we had to make them very cost-effective. They are. At the same time, we knew OEM designers, working in a rack-mount environment, wanted compact size combined with good performance characteristics for low-power, multi-axis applications. Our Eurocard products and mechanical rack deliver that, too. Digital or Analog - Take Your Pick Our analog TBF series four-quadrant servo amplifiers are designed to control brushless, synchronous servo motors. This extremely efficient, reliable, compact design is accomplished through the use of SMD and MOSFET technology. The digital SFD amplifier line is also designed as a four-quadrant servo controller with integrated positioning system. The SFD is a cost-effective solution for applications ranging from torque mode to simple positioning profiles. These amplifiers can handle brushless servomotors 250W to 720W. Eurocard Solutions Product Features 20 or 60 volt nominal DC bus 5 and 0 amps continuous (60 volts) 7 amps continuous (20 volts) Resolver versions are Sine drive Encoder/Hall feedback available Velocity or torque control TBF Analog Eurocard Amplifier Features Up to 3 times peak current ensures dynamic behavior Protection against short circuit and short to ground Configurable for velocity or torque mode Internal shunt circuitry for regenerative applications (20 volts) Current foldback overload protection SFD Digital Eurocard Amplifier Features 4 Control Modes: current, velocity, positioning, pulse and direction Digital setup and tuning Indexing capabilities 6 positioning profile CAN or RS485 and RS232 Easy to use HMI software interface MaxPlus is a registered trademark of MTS Systems Corporation. 200 MTS Systems Corporation.

2 Eurocard Solutions Overview Multi-Axis Eurocard 9 Rack System The right rack system can help OEMs deliver machines that are efficient to operate and accessible to maintain. The Mechanical Rack System from MTS Automation give you clean, efficient 9 mounting with front and wall mount options. They house either our SFD (Digital) or TBF (Analog) Amplifier/Controller Cards. The Power Supply series contains the toroidal transformer necessary for operation of the servo amplifiers. The power supply rack can be fitted with servo amplifier and bus boards, depending on the technical requirements for single or multi-axis systems. Mechanical Rack Features Brushed Aluminum Complies with CE regulations Pre-drilled and threaded rail Standard bus boards for termination Customized backplanes are available Wide range of single phase toroidal transformer available Optional accessories include shunt cards, frontplates and fan kits Call Today, MaxPlus is a registered trademark of MTS Systems Corporation. 200 MTS Systems Corporation. 20 North Broadway New Ulm, Minnesota Phone: Fax: Riegelerstrasse 2 79 Freiburg Germany Tel: Fax:

3 Multi-Axis Eurocard 9" Rack System Mechanical Rack Components The mechanical rack system is used to house both SFD and TBF Amplifier/ Controller Cards. These racks are available in wall or front mount options. Features Used to house the SFD and TBF Amplifier/Controller Cards Clean, efficient 9" cabinet mounting with front and wall mount The wall mount style is suited for panel mounting The Power Supply series are configured to include isolation/step-down transformers Transformer can be mounted separately resulting in greater available rack space Brushed Aluminum Rack complies with CE regulations Pre-drilled and threaded rail for mounting amplifiers and backplanes Standard bus boards for termination to individual amplifiers Customized backplanes are possible, resulting in compact wiring and high flexibility Amplifier/Controller Cards Technology Output Operating Modes SFD (Digital) Series Watts Current, velocity, position, and stepper TBF (Analog) Series Watts Current and velocity MaxPlus is a registered trademark of MTS Systems Corporation. 200 MTS Systems Corporation.

4 Multi-Axis Eurocard 9" Rack System S E R I E S Rack Mount Type: Front Mount Mounting flanges on the front of the rack are designed to mount in a standard 9" cabinet. Standard (-S) Bus boards are available for Rear exiting wiring Wall Mount Mounting flanges on the rear of rack are designed for conventional wall mounting to a panel Standard (-W) Bus boards are available for front access wiring Ordering Chart 84 W 3 84 = Width in TE units W = Wall mount 3 Height in HE units Side Wall depth TE unit = 5.08mm 9" rack = 84TE units = 4.7in / 20.0mm F = Front mount 3HE = 5.25in / 33.35mm * Standard 9" rack consists of 84TE Units (a TE unit =.9in / 5.08mm, custom widths are possible) 37.7 in. (.48 mm) 3.73 in. (94.8 mm) 5.24 in. (33 mm) =HE 84 TE 9.05 in. (484 mm) 5.24 in. (33 mm) =3HE 3.73 in. (94.8 mm) 37.7 in. (.48 mm) 84 TE 7.32 in. (440 mm) Front Mount Rack Wall Mount Rack MaxPlus is a registered trademark of MTS Systems Corporation. 200 MTS Systems Corporation.

5 Multi-Axis Eurocard 9" Rack System S E R I E S Transformers Transformers are required for isolation and step down of AC line voltage for SFD and TBF Eurocard style amplifiers. Torroidal Transformers include mounting hardware. Primary Gray Secondary Black Gray Black Example: RKT/A384 Single Phase Transformers Model Number Primary VAC Second VAC Second Amps rms. Height in[mm] Diameter in[mm] RKT/A [57] 4.7[20] RKT/A385/ [80] 5.5[40] RKT/A385/ [80] 5.5[40] RKT/A [84] 6.5[65] RKT/A386 / [84] 6.5[65] RKT/A [75] 4.8[22] RKT/A [70] 4.7[20] RKT/A /45/ [70] 4.7[20] RKT/A [43] 3.5[90] * [00] 4.7[20x20] * [2] 5.2[33x33] Transformer can be included in the rack (see Power Supply series) or mounted separately. * Rectangular style transformers Power Supply Series The Power Supply series is derived from the standard 9 rack 84TE, 3HE and contains the toroidal transformer necessary for the operation of the servo amplifiers. The power supply rack can be fitted with servo amplifier and bus boards, depending on the technical requirements for single or multi-axis systems. Rack with built-in transformer 230 VAC (5 VAC available upon request) 48TE available space 2 Amps rms secondary current Model Number 84W3PS W3PS020 84F3PS F3PS020 Description Wall mount, 54VAC Secondary for 60V bus Wall mount, 95VAC Secondary for 20V bus Front mount, 54VAC Secondary for 70V bus Front mount, 95VAC Secondary for 20V bus Example of a Power Supply Series: 84W3PS020 MaxPlus is a registered trademark of MTS Systems Corporation. 200 MTS Systems Corporation.

6 Multi-Axis Eurocard 9" Rack System Other Accessories Shunt Cards Used for high regenerative energy applications Self-contained powered from bus voltage Model Number BS2/060 BS2/060/ BS2/20V BS2/20V KFP/BS2 Description 60V;35W 60V;80W 20V;80W 20V;25W Frontplate 8TE wide, for BS2 Frontplates Cover unused rack space Part Numbering System for Frontplate FP 3H 6T FP = frontplate 3H = 3U high 6T = 6TE wide Fan Kits If extra cooling is required-consult factory Procedures to order Multiaxis Systems: Select amplifier module(s) based on axis requirements. Determine mounting option. Front or wall mounting style. Determine total width required to mount amplifier(s), transformer and other accessories. (use TE units) Select bus boards termination based on mounting style. Select transformer based on amplifier voltage and application primary voltage. (This could be a Power Supply series rack.) Consult factory for questions about other accessories and special options. When order is placed you will receive a Top Level part number for complete system. Example: FP3H6T MaxPlus is a registered trademark of MTS Systems Corporation. 200 MTS Systems Corporation.

7 Analog Eurocard Amplifiers TBF Series PULSE-WIDTH MODULATED FOUR-QUADRANT SERVO-AMPLIFIER TBF-R Features: Up to 3 times peak current ensures dynamic behavior Protection against short circuit and short to ground Configurable for velocity mode or torque mode Internal shunt circuitry for regenerative applications (20 V devices only) Current foldback overload protection The TBF series four-quadrant servo amplifiers are designed to control brushless, synchronous servo motors. This extremely efficient, reliable, compact design is accomplished through the use of SMD and MOSFET technology. The TBF series is just one example of our high performance line of precision engineered drives and servo motors that offer you the design flexibility and reliability you need in a servo system. All of our products have been industry proven in numerous applications such as packaging, handling, machine tool, robotics, textiles and printing. Technical Data Model Continuous Current Peak Current DC Bus Voltage Rec. Trans. Voltage Min. Load Inductance Shunt Circuit Dimensions Eurocard Front Weight Amplitude Amps RMS* Amplitude Amps RMS* Max. Min. Nominal cur. Height** Width*** TBF 60/5 5A 3.5A 5A 0.5A 85VDC 25VDC 54VAC.2mH 60X00X40.3mm 3HE 8TE.5Kg TBF 60/0 0A 7A 25A 8A 85VDC 25VDC 54VAC 0.8mH 60X00X55.5mm 3HE 0TE.8Kg TBF 20/7 7A 5A 8A 3A 70VDC 70VDC 95VAC.6mH Internal 60X00X80.8mm 3HE 6TE.8Kg *Per phase **HE = Slot Height ***TE = Slot Width Forced ventilation at ICONT. > 4A. An extra Capacitor is rquired at ICONT. > 4A or IPEAK > 2A. ICONT. = 4A and IPEAK = 2A is the delivered setting. Dimensions TBF60/5R TBF60/0R TBF20/7R 3.94 in. (00.08 mm) 6.30 in. (60.02 mm) 6.75 in. (7.45 mm) 0. in. (2.54 mm) 0. in. (2.54 mm) 0. in. (2.54 mm).59 in. (40.38 mm) 2.9 in. (55.63 mm) 3.8 in. (80.77 mm) 5.05 in. (28.27 mm) MaxPlus is a registered trademark of MTS Systems Corporation. 200 MTS Systems Corporation.

8 Analog Eurocard Amplifiers S E R I E S Common to all TBF Amplifiers Efficiency 95% Output Stage Voltage Drop. (at Nominal Current).5V Clock Frequency 9.5kHz Current Ripple Frequency (normal/low noise) 9kHz Current Control Bandwidth khz Auxiliary Voltage for External Loads ±5V/0mA, +5V/50mA Electronics Power Supply Internal Control Inputs: Off <4V Enable, + Limit, - Limit, Integral Off On 30V<>2V Input Resistance 3.9KΩ Analog Command Inputs (Differential Amplifier) ± 0V Input Resistance 20kOhm Ready Output Potential -free relay contact max. 0W at 00V, 00mA Analog Velocity Output 0V/6000rpm (load >0KΩ) I 2 T Signal Output 2V at 20A Encoder Output RS422 Connectors ea. DIN 462-F48 Connector ea. D-SUB 9-pole socket (resolver feedback only) Feedback Options R=Resolver Sinusoidal Commutation Resolver derived velocity feedback 5V/6000min- Dipswitch selectable Simulated encoder output 28, 256,52, 024 lines Resolver requirements Input voltage 7Vrms, 0kHz Transmission ratio 0.5 I=Incremental encoder Trapezoidal Commutation with Hall Signals Input: 4.7KΩ pull up to 5V or 5V Encoder Frequency derived Velocity feedback 0V scaled 0kHz to 50kHz T=Tachometer Trapezoidal Commutation with Hall Signals Input: 4.7KΩ pull up to 5V or 5V Velocity feedback from external three phase tachometer Amplifier Connections Backplane F48 Connector Resolver D-SUB/9 Connector (resolver feedback model only) 2z Integral off 2b Negative Limit 2d Positive Limit 4z Ground reference for velocity (8d) 4b Command + 4d Command 6z + 5V 6b Ready contact (with 6d) 6d Ready contact (with 6b) 8z + 5V 8b Enable input 8d Velocity output 0z Hall W H 0b Index + 0d Index 2z Hall U H 2b Encoder A+ 2d Encoder A 4z Hall VH 4b Encoder B + 4d Encoder B 6z 6b I 2 T signal 6d Iext current limit input 8z 8b 8d 20z 20b 20d 22z 22b 22d 24z 24b 24d 26z 26b 26d 28z 28b 28d 30z 30b 30d 32z 32b 32d 5V + 5V + Bus + Bus + Bus AC2 AC2 AC2 AC AC AC Power Power Power Motor phase W Motor phase W Motor phase W Motor phase V Motor phase V Motor phase V Motor phase U Motor phase U Motor phase U Sin 2 Sin 3 Cos 4 Cos 5 Ref 6 Shield 7 Shield 8 Shield 9 Ref MaxPlus is a registered trademark of MTS Systems Corporation. 200 MTS Systems Corporation.

9 Analog Eurocard Amplifiers Displays/Settings/Measuring Points EINGANG I IMP VERST. OFFSET I EFF TBF BETRIEB I 2 T STOR 0V N SOLL I SOLL N IST FD I V I U RESOLVER TBF60/5R LED Displays German Label English Term Description BETRIEB Power (Green) Power LED indicates adequate voltage is present I 2 T Current Limit (Yellow) I 2 T current foldback mode is active STOR Fault (Red) Fault indicator (over voltage, short, or excess temperature) BALLAST Shunt (Yellow) Shunt load is active (20V devices only) Adjustments German Label English Term Description EINGANG INPUT Input velocity signal scaling (0-00%) IIMP Peak Current adjustment (0-00% of peak current rating) VERST. Gain Velocity loop gain OFFSET BAL Velocity loop balance adjustment IEFF Current Continuous Continuous adjustment (0-00% of continuous rating) TBF BETRIEB I 2 T STOR RESOLVER Measuring Points (Test point voltages available with the following definitions) German Label English Term Description EINGANG I IMP VERST. OFFSET I EFF TBF BETRIEB I 2 T STOR 0V N SOLL I SOLL N IST FD I V I U TBF60/0R RESOLVER 0V Ground reference 0V NSOLL Vel. CMD Command to input of velocity loop (with respect to 0V) ISOLL Cur CMD Velocity loop output/current loop input 0V = 5A TBF60/5 = 25A TBF60/0 = 8A TBF20/7 NIST Velocity Velocity feedback voltage (depends on feedback option) R 0V = 6000 rpm I Jumper selectable 0V = 0kHz-60kHz T Depends on Tachometer V/krpm FD F LT Diag Fault Diagnosis 9V ± 0.4V= short fault 8V ± 0.4V= overvoltage 7V ± 0.4V= amplifier excess temperature IV Cur VCurrent monitor phase V 0V = 5A TBF60/5 = 25A TBF60/0 = 8A TBF20/7 IU Cur U Current monitor phase U 0V = 5A TBF60/5 = 25A TBF60/0 = 8A TBF20/7 EINGANG BALLAST I IMP VERST. OFFSET I EFF 0V N SOLL I SOLL N IST FD I V I U TBF20/7R MaxPlus is a registered trademark of MTS Systems Corporation. 200 MTS Systems Corporation.

10 Analog Eurocard Amplifiers Connection Diagrams TBF/R Isolation/Stepdown Transformer TBF/I Isolation/Stepdown Transformer AC AC2 Power +Bus Power Power Motor Phase U Motor Phase V Motor Phase W Resolver D Connector Shell SIN SIN COS COS REF GVD REF GRAY GRAY DC Bus Input or Shared Bus SHIELD GREEN () D RED (R) A (S) B BLUE (T) C MATING CONNECTOR 8 SHIELD BLUE F 2 YELLOW H 4 G 3 RED S 9 YEL/WHT R 5 RED/WHT E BLU/WHT N BLK/WHT U Thermal Switch AC Line Earth Feedback Typical Controller Input Channel A (+) Channel A (-) Channel B (+) Channel B (-) Marker (+) Marker (-) Motor STATOR WIRING GAUGE TBF-XX MIN. WIRE GAUGE THE STATOR WIRING IS 00% SHIELDED (FOIL & BRAID). MOTOR* *Example: MPM664ATE7HN THE RESOLVER CABLE IS 00% SHIELDED (FOIL & BRAID) WITH A DRAIN WIRE. THE CONDUCTORS AND DRAIN WIRE ARE 24 GAUGE. Encoder A+ Encoder A- Encoder B+ Encoder B- Index+ Index- AC AC2 Power +Bus Power Power Motor Phase U Motor Phase V Motor Phase W 5V Hall U Hall V Hall W Encoder A+ Encoder A- Encoder B+ Encoder B- Index+ Index- Encoder A+ Encoder A- Encoder B+ Encoder B- Index+ Index- GRAY GRAY DC Bus Input or Shared Bus SHIELD GREEN () D (S) B RED (R) A BLUE (T) C MATING SHIELD CONNECTOR Thermal Switch T K E F G B C N P M U A L AC Line Earth Motor Feedback Typical Controller Input Channel A (+) Channel A (-) Channel B (+) Channel B (-) Marker (+) Marker (-) TBF-XX MIN. WIRE GAUGE THE STATOR WIRING IS 00% SHIELDED (FOIL & BRAID). MOTOR* *Example: MPM89ATE7JNN THE RESOLVER CABLE IS 00% SHIELDED (FOIL & BRAID) WITH A DRAIN WIRE. THE CONDUCTORS AND DRAIN WIRE ARE 24 GAUGE. -Command +Command Ready Contact Command (-) Command (+) Drive Ready -Command +Command Ready Contact Command (-) Command (+) Drive Ready Ready Contact Enable Enable (-) Ready Contact Enable Enable (-) +5 V Iext +Limit -Limit Enable (+) +5 V Iext +Limit -Limit Enable (+) Resolver Wiring Diagram Hall Wiring Diagram with Rotary Motor Encoder TBF/I-C096* Isolation/Stepdown Transformer AC GRAY AC2 Power +Bus Power GRAY DC Bus Input or Shared Bus AC Line Earth *-C096 Special Number for Linear Motors 5V Hall Setting Torque Mode Includes Front Plate Current Loop (R25 & R26) Tuned with 2.7K SHIELD 5V Hall U Hall V Hall W RED WHITE GREEN BLUE Linear Motor** SHIELD Power Motor Phase U Motor Phase V Motor Phase W GREEN YELLOW WHITE BROWN RED BLUE ORANGE ORG/BLK Linear Encoder Typical Controller Thermal Switch or Thermistor Channel A (+) Channel A (-) Channel B (+) Channel B (-) Marker (+) Marker (-) Inputs -Command +Command Ready Contact Ready Contact Enable +5 V Iext +Limit -Limit Command (-) Command (+) Drive Ready Enable (-) Enable (+) Hall Wiring Diagram with Linear Motor MaxPlus is a registered trademark of MTS Systems Corporation. 200 MTS Systems Corporation.

11 Analog Eurocard Amplifiers S E R I E S Bus Board Options MK TBF/BUS MKKA ST D B Z Z 32 TBF/BUS-S (Used with frontmount 9" rack. Screw terminations accessed from rear) Integral off 22 Ground reference for velocity (#27) 2 Negative limit 23 + Command 3 Positive limit 24 Command volts volts 5 Ready contact (with #6) 26 Enable 6 Ready contact (with #5) 27 Velocity output 7 Index 28 Index + 8 Encoder A 29 Encoder A + 9 Encoder B 30 Encoder B + 0 Hall W H 3 I 2 t signal Hall U H volts 2 Hall V H volts 3 Iext 34 5 volts AC2 36 AC2 6 AC 37 AC 7 Power 38 Power 8 Motor phase W 39 Power 9 Motor phase V 40 Power 20 Motor phase U 4 Power 2 + Bus 42 + Bus H = applies to Hall commutated models e.g. TBF60/5I TBF/BUS-W (Used with wall mount 9" rack. Screw terminations accessed from front) + Command 22 Motor phase U 2 Enable 23 Motor phase V 3 Iext 24 Motor phase W volts 25 AC 5 Integral off 26 AC2 TBF/BUS-W 6 Encoder A Bus 7 Encoder A 28 Power 8 Command 29 Index 9 Ready contact (with #6) 30 Encoder B 0 Positive limit 3 Encoder A 32 Power (motor ground) volts 3 Encoder B + 34 Power 4 Encoder B 35 (electronic ground) MK3-2 5 Velocity output 36 Index + 6 Ready contact (with #9) 37 Encoder B + 7 Negative limit 38 Encoder A volts 39 reference for velocity (#5) 9 I 2 t signal 40 Hall W H 20 Index + 4 Hall U H 2 Index 42 Hall V H H = applies to Hall commutated models e.g. TBF60/5I MaxPlus is a registered trademark of MTS Systems Corporation. 200 MTS Systems Corporation.

12 Analog Eurocard Amplifiers S E R I E S Single Axis Wall Mount Package Option TBF-W option includes: -TBF amplifier card -Single axis wall mount rack -TBF/BUS-W (wall mount bus board) Note: Isolation/stepdown transformer must be ordered separately in. ( mm) B TBF RESOLVER POWER I 2 T FAULT INPUT I IMP 5.22 in. (32.50 mm) RESOLVER BETREIB I T 2 TBF STOR in. (88.4 mm) 2.25 in. (57.2 mm) AMPLIF. OFFSET I EFF 0V N NOM I NOM N ACT FD I V I U 8.37 in. (22.50 mm) NGANG IMP ERST. OFFSET EFF 0V N SOLL I SOLL N IST FD V I I U A C D B Single Axis Package A Wall Mount Dimensions Model A B C D in. (mm) in. (mm) in. (mm) in. (mm) TBFW60/5.76 (44.70) 3.46 (87.90) 2.46 (62.48) 2.72 (69.05) TBFW60/ (59.90) 4.06 (03.0) 3.06 (77.72) 3.32 (84.25) TBFW20/ (85.30) 5.06 (28.50) 4.06 (03.0) 4.32 (09.65) TBF Ordering Chart Example TBFW20/7R TBF Series Wall Mount Nominal DC bus / Continuous Current voltage Amplitude of sine wave Feedback options TBF W = wall mount 60 volt 5 amps-60 volt R = Resolver Blank = single Axis amplifier card only 20 volt 0 amps-60 volt I = Incremental Encoder 7 amps-20 volt T = Tachometer MaxPlus is a registered trademark of MTS Systems Corporation. 200 MTS Systems Corporation.

13 BB/ POWER FREI/ ENABLE l 2 t STOR/ FAULT HOME IN POSITION/ POSITION OK LIMIT FOLLOWING ERROR/ SCHLEPPFEHLER ISOL / ICOM NIST / NVELOCITY NSOL / NCOM Digital Eurocard Amplifiers SFD Series PULSE-WIDTH MODULATED FOUR-QUADRANT SERVO-AMPLIFIER SFD-R The SFD Amplifier is a cost-effective solution for applications ranging from torque mode to simple positioning profiles. This amplifier can handle brushless servomotors 250W to 720W and is modular finished in a 9" slide rack. The CAN/RS485 and RS232 interfaces allow the communications to the SFD. Features: Digital setup and tuning via HMI software Indexing capabilities 6 positioning profiles Pulse and direction control Low bus voltage for small motors CAN or RS485 and RS232 Compact and easy service Eurocard rack HMI software features Easy to use Windows based setup menus Download, Upload, and Save parameter files Digital Tuning of Current, Velocity, and Position loops HMI can be used to test in each mode Allows easy definition of 6 position profiles Displays position, velocity, and error Reports SFD faults Technical Data Model Continuous Current Peak Current DC Bus Voltage Rec. Trans. Voltage Min. Load Inductance Dimensions Eurocard Front Amplitude Amps RMS* Amplitude Amps RMS* Max. Min. Nominal cur. Height** Width*** Weight SFD 60/5 5A 3.5A 5A 0.5A 85VDC 25VDC 54VAC.2mH 60X00X70.8mm 3HE 4TE.75Kg SFD 60/0 0A 7A 25A 8A 85VDC 25VDC 54VAC 0.8mH 60X00X70.8mm 3HE 4TE.Kg SFD 20/7 7A 5A 8A 3A 70VDC 70VDC 95VAC.6mH 60X00X70.8mm 3HE 4TE.Kg *Per phase **HE = Slot Height ***TE = Slot Width Forced ventilation at ICONT. > 4A. An extra Capacitor is rquired at ICONT. > 4A or IPEAK > 2A. ICONT. = 4A and IPEAK = 2A is the delivered setting. Dimensions F 60.0 mm 70.0 mm 70.8 mm SFD BUS 00.0 mm ENCODER OUT 28.5 mm RS232 MaxPlus is a registered trademark of MTS Systems Corporation. 200 MTS Systems Corporation.

14 Digital Eurocard Amplifiers Common to all SFD Amplifiers Efficiency 93% Output Stage Voltage Drop. (at Nominal Current).5V Clock Frequency (normal/low noise) 9.5kHz/9kHz Current Ripple Frequency (normal/low noise) 9kHz/38kHz Current Control Bandwidth khz Electronics Power Supply Internal Control Inputs: Optically Isolated Voltage On 2V; Off 2.5 V; 30V max Input Resistance 3.3KΩ Control Outputs: Optically Isolated Voltage Analog Command Inputs (Differential Amplifier) ± 0V Input Resistance 20kOhm Ready Output Potential -free relay contact max. 0W at 00V, 00 ma Encoder Output RS422 Optically Isolated Connectors ea. DIN 462-F48 (power amplifier) ea. DIN 462-F64 (controller) 2xD-SUB 9-pin (BUS and ENCODER OUT) xd-sub 9-pin socket (RS232) Feedback Options R=Resolver Sinusoidal Commutation, Resolver derived velocity feedback 5V/6000min- Software selectable Simulated encoder output 28, 256, 52, 024 lines Resolver requirements Input voltage 7Vrms, 0kHz Transmission ratio 0.5 I=Incremental encoder Trapezoidal Commutation with Hall Signals For open collector Hall Sensors Encoder Frequency derived Velocity feedback 0V software scaled 0kHz to 50kHz Amplifier Connections Connection on the front side, communication Bus Connector 9 pin; male* CAN / RS485 D-SUB PE Terminal / PE Terminal 2 (-) / Do not connect 3 PE Terminal / (-) 4 Do not connect / (-) 5 / 6 PE Terminal / open 7 (+) / Do not connect 8 open / open 9 open / open PE terminal for the case RS232 Connector D-SUB; 9 pin; female PE Terminal 2 TXD 3 RXD 4 open 5 6 open 7 open 8 open 9 open PE terminal for the case Encoder Connector D-SUB: 9 pin; male 2 Track + 3 Track- 4 Track A- 5 Track A+ 6 Track B+ 7 Track B- 8 +5V 9 PE terminal PE terminal for the case MaxPlus is a registered trademark of MTS Systems Corporation. 200 MTS Systems Corporation.

15 Digital Eurocard Amplifiers Displays/Settings/Measuring Points SFD LED Displays BUS POWER EN I 2 T FAULT ENCODER OUT HOME IN POSITION LIMIT FOLLOWING ERROR Power (Green) Power LED indicates adequate voltage is present EN (Green) Amplifier is Enabled I 2 T (Yellow) I 2 T current foldback mode is active Fault (Red) Amplifier Fault Indicator (HMI software displays which fault) Home (Green) Axis is in home position In Position (Green) Position move is complete Limit (Yellow) Axis against limit switch Following Error (Red) The position error exceeds the defined window RS232 Measuring Points Test point voltages available with the following definitions I COM N VELOCITY N COM INOM NVelocity NCOM Current loop command ±5V scaled to peak current 5V = 5A for SFD60/5 25A for SFD60/0 8A for SFD20/7 Actual motor speed R 5V= 6000rpm. I 5V= full scale determined by setup Command motor speed R 5V= 6000rpm. I 5V= full scale determined by setup Ground reference 0V Ground reference 0V MaxPlus is a registered trademark of MTS Systems Corporation. 200 MTS Systems Corporation.

16 Digital Eurocard Amplifiers Connection Diagrams 24VDC Supply PC-HMI ASCII Codes + Enable AC St 2 Therm Therm Shield St 3 Sin Gnd Sin Cos Gnd Cos Ref Gnd Ref Housing Bus+ Power Isolation/Stepdown Transformer GRAY Shield GRAY DC Bus Input or Shared Bus D C B A U N F H G S R E J () (T) (S) (R) MS MATING CONNECTOR AC Line Earth Motor Feedback Stator Wiring Gauge SFD-XX MIN. WIRE GAUGE The stator wiring is 00% shielded (foil & braid). MOTOR* The resolver cable is 00% shielded (foil & braid) with a drain wire. The conductors and drain wire are 24 gauge *Example: MPM89ASP7JHN Command+ Command - Enable Ready Fault Enc Gnd I I/ A A/ B B/ +5V 24 Vdc Power Supply _ + AC2 PE UB+ UB- St Shield PE 2 W 3 V 4 U 5 St 8 2 Enable+ 3 Enable- St 7 Limit L 2 Limit R 5 9-Pin D Shell RS232 2 Tx 3 Rx 5 Housing St 9 3 Command+ 4 Command - 5 Shield St 8 2 Enable+ 3 Enable- St 7 Limit L 2 Limit R 5 Com St 6 Ready 2 3 Fault 9 Com +24V 9-pin D Sub Encoder Gnd 2 Track I+ 3 Track I- 4 Track A- 5 Track A+ 6 Track B- 7 Track B+ 8 +5V 9 PE Typical Connections SFD/R with Resolver Feedback Motor Typical Position Controller Interface to a SFD in Analog (Torque or Velocity) Mode 24VDC Supply PC-HMI ASCII Codes + Enable Enable+ AC2 PE UB+ UB- St Shield PE 2 W 3 V 4 U 5 Enable- St 8 St 7 Limit L Limit R 9-Pin D Shell RS232 2 Tx 3 Rx 5 Housing AC St 2 Therm Therm 2 Shield 3 5-pin D Shell St 3 5V 8 Hall U 0 Hall V Hall W2 Ch A 2 Ch A\ 3 9 Ch B 4 Ch B\ 5 3 Ch Z 6 Ch Z\ 7 5 Bus+ Power Isolation/Stepdown Transformer GRAY Shield D C A B GRAY DC Bus Input or Shared Bus A L D T K E F G B C N P M U () (T) (R) (S) MS MATING CONNECTOR AC Line Earth The stator wiring is 00% shielded (foil & braid). Motor Feedback Stator Wiring Gauge SFD-XX MIN. WIRE GAUGE MOTOR* The feedback cable is 00% shielded (foil & braid) with a drain wire. The conductors and drain wire are 24 gauge *Example: MPM89ASP7JNN Typical Connections SFD/I with Encoder/Hall Feedback Motor Start Home Start Profile +24 Vdc Ready Fault Following Error Home Position OK Gnd +24Vdc + Enable BCD0 BCD BCD2 BCD3 Gnd - 24 Vdc Power Supply St 5 Start Home+ 2 Start Home - 8 Start Profile+ 9 Start Profile- St 6 Ready Relay 2 3 Fault 4 Contouring Error 5 Home 6 Position Ok Vdc Com 0 St 7 Limit L 2 Limit R 3 Reset 4 Test 5 Com 6 Home+ 7 Home- 8 Shield St 8 2 Enable+ 3 Enable- 4 BCD0+ 5 BCD0-6 BCD+ 7 BCD- 8 BCD2+ 9 BCD2-0 BCD3+ BCD3-2 Typical PLC Interface to a SFD in Position (Indexer) Mode MaxPlus is a registered trademark of MTS Systems Corporation. 200 MTS Systems Corporation.

17 ST6 ST9 ST5 ST7 ST8 Digital Eurocard Amplifiers Bus Board Options There are two different bus board options. -SFD/BUS-W or SFD/BUS-S. Both have the same connections. ST4 ST ST8 ST7 ST2 ST3 ST4 ST3 ST ST0 ST5 ST0 ST8 ST6 C3 C5 C4 ST ST4 C AC AC UB- UB+ PE SFD/BUS-S C3 C5 C4 ST2 C2 ST C ST3 PE UB+ UB- AC AC SFD/BUS-W Connection Terminal AC AC2 UB- UB+ PE On the connection side Supply Incoming AC supply Incoming AC supply of the DC Bus Plus connection of the DC Bus Protective earth terminal for the supply Connector Motor PE Protective earth terminal for the motor 2 PE Protective earth terminal for the motor 3 W Terminal for connection of the motor phase W 4 V Terminal for connection of the motor phase V 5 U Terminal for connection of the motor phase U Connector 2 Thermal switch and brake Thermo Terminal for connecting the thermal switch of the motor, thermal 2 Thermo 2 Terminal for connecting the thermal switch of the motor, thermal 2 3 CH Shield for the thermal switch 4 CH Shield for the brake 5 Brake+ Terminal for connecting the motor brake, +24V 6 Brake- Terminal for connecting the motor brake, reference against 24V Connector 3 Resolver Feedback (/R). (not used) 2. REF 3. REF 4. COS 5. COS 6. SIN 7. SIN 8. +5V DC (not used) 9. CH REF SHIELD 0. not used. not used 2. not used 3. CH COS SHIELD 4. not used 5. CH SIN SHIELD Case CH SHIELD Connector 3 Encoder/Hall Feedback. 2. CH A 3. CH A\ 4. CH B 5. CH B\ 6. CH Z 7. CH Z\ 8. +5V DC 9. not used 0 HALL CH U. HALL CH V 2. HALL CH W 3. not used 4. not used 5. not used Case CH SHIELD Note: Connector 3 configuration depends on the feedback option selected. MaxPlus is a registered trademark of MTS Systems Corporation. 200 MTS Systems Corporation.

18 Digital Eurocard Amplifiers S E R I E S Bus Board Options (continued) Connection On the connection side Connector 5 Pulse and direction Input + Optically isolated input no. /start home travel +terminal 2 Input - Optically isolated input no. /start home travel -terminal 3 Input 2+ Optically isolated input no. 2 +terminal 4 Input 2- Optically isolated input no. 2 -terminal 5 pulse + Optically isolated input pulse, +terminal 6 CH Shield 7 pulse- Optically isolated input pulse, -terminal 8 R/L/Start+ Optically isolated input direction or start for BCD selected index profile, +terminal 9 R/L/Start- Optically isolated input direction or start for BCD selected index profile, -terminal 0 CH Shield Connector 6 Messages Ready Ready relay terminal 2 Ready Ready relay terminal 2 3 Error Optically isolated input error, incoming supply is ST6.9 4 Contouring error. Optically isolated input contouring error, incoming supply is ST6.9 5 Home Optically isolated input Home, incoming supply is ST6.9 6 Position OK Optically isolated input Position reached, incoming supply is ST6.9 7 Output Optically isolated input no., incoming supply is ST6.9 8 Output 2 Optically isolated input no. 2, incoming supply is ST6.9 9 Com6 Common for the terminals ST6.3 to ST6.9 0 CH Shield Connector 7 Switch Inputs Limit L+ Optically isolated input Limit L, incoming supply is ST7.5 2 Limit R+ Optically isolated input Limit R, incoming supply is ST7.5 3 Limit L2+ Optically isolated input Reset, incoming supply is ST7.5 4 Limit R2+ Optically isolated input Test, incoming supply is ST7.5 5 Com7 Common for the terminals ST7. to ST7.4 6 Home+ Optically isolated input Home, +terminal 7 Home- Optically isolated input Home, -terminal 8 CH Shield Connector 8 Control Inputs CH Shield 2 Enable+ Optically isolated input Enable, +terminal 3 Enable- Optically isolated input Enable, -terminal 4 Tipp/BCD0+ Optically isolated input jog mode or BCD0 for index profile selection, +terminal 5 Tipp/BCD0- Optically isolated input jog mode or BCD0 for index profile selection, -terminal 6 R/L /BCD+ Optically isolated input R/L for jogging or BCD for index profile selection, +terminal 7 R/L /BCD- Optically isolated input R/L for jogging or BCD for index profile selection, -terminal 8 Start/BCD2+ Optically isolated input Start or BCD2 for index profile selection, +terminal 9 Start/BCD2- Optically isolated input Start or BCD2 for index profile selection, -terminal 0 Start2/BCS3+ Optically isolated input Start2 or BCD3 for index profile selection, +terminal Start2/BCD3- Optically isolated input Start2 or BCD3 for index profile selection, -terminal 2 CH Shield Connector 9 Analog Inputs ANA2+ Differential analog input no. 2, +terminal 2 ANA2- Differential analog input no. 2, -terminal 3 Command+ Differential analog input for the command+ signal 4 Command- Differential analog input for the command- signal 5 CH Shield Connector 0 Incremental encoder Inputs Track A+ Incremental encoder input Track A+ 2 CH Shield 3 Track A- Incremental encoder input Track A- 4 Track B+ Incremental encoder input Track B+ 5 CH Shield 6 Track B- Incremental encoder input Track B- 7 CH Shield 8 CH Shield MaxPlus is a registered trademark of MTS Systems Corporation. 200 MTS Systems Corporation.

19 Digital Eurocard Amplifiers S E R I E S Single Axis Wall Mount Package Option SFD-W option includes: -SFD amplifier card -Single axis wall mount rack -SFD/BUS-W (wall mount includes bus board) 4.77 in. (2.6 mm) 2.94 in. (74.68 mm) 4.77 in. (2.6 mm) 0.5 in. (257.8 mm) SFD 0.5 in. (257.8 mm) POWER HOME 5.22 in. (32.59 mm) BUS EN I 2 T FAULT IN POSITION LIMIT FOLLOWING ERROR 3.44 in. (87.38 mm) 2.25 in. (57.5 mm) ENCODER OUT 5.22 in. (32.59 mm) BUS STÖ SFD BB HOME FREI I T LIMIT SCHLEPPFEHLER 2 POSITION OK RS232 I COM N VELOCITY N COM I SOLL N IST N SOLL RS in. (20.06 mm) 2.94 in. (74.68 mm) 2.80 in. (7.2 mm) 3.66 in. (92.96 mm) 4. in. (04.39 mm) Note: Isolation/stepdown transformer must be ordered separately. SFD Ordering Chart Example SFDW20/7R SFD Series Wall Mount Nominal DC bus / Continuous Current* Feedback options voltage SFD W = wall mount 60 volt 5 amps-60 volt R = Resolver Blank = single axis amplifier card only 20 volt 0 amps-60 volt I = Incremental Encoder * Amplitude of sine wave with R feedback. * Trapezoidal DC current level with I feedback. 7 amps-20 volt MaxPlus is a registered trademark of MTS Systems Corporation. 200 MTS Systems Corporation.