Inverter Serie EC5000

Transcription

1 Inverter Serie EC5000 1) Power range: 5.5~350KW 2) Voltage: % 3) Frequenza di uscita: 0.00 ~ Hz 4) Controllo Vettoriale,SVPWM VOLTAGE VVC, basato su DSP in modo da realizzare un ottimo controllo ad alta velocità e con alta coppia anche a bassissima frequenza 5). Integrati 15 modi di impostazione V/F (liberamente configurabili) 6) Campo di Frequenza :0.1 ~ 900Hz 7) Impostabilità frequenza in modo digitale miglore di 0,01Hz 8) Sovraccorente istantanea della corrente nominale per applicazioni tipo G:250%, sovraccaricabilità pari a al 200% per applicazioni tipo P come pompe, ventilatori 9) Sovraccaricabilità: 150% della corrente nominale per 60s, 180% della corrente nominale per10s 10) Protezione elettronica integrata di sovraccorente 11) Protezione termica del radiatore incorporta 12) Rampa impostabile da s 13) Ottimo controllo di coppia a bassa frequenza 14) Compensazione automatica dello scorrimento. 15) Impostazione 8 velocità 16) n.ro 8 ingressi digitali (configurabili) 17) n.ro 2 uscite Relè (configurabili) 18) n.ro 2 uscite statiche (configurabili) 19) n.ro 2 ingressi analogici 0..10Vdc /0(4)...20mA (configurabili) 20) n.ro 1 uscita analogica Vdc (configurabile) 21) Shede espansioni uscite Relè, Uscita 4..20mA 22) Funzione PID integrata 23) Chopper intergrato fiino alla taglia 18,5Kw 24) Uscita 24Vdc/max 500mA 25) Configurabilità ripartenza automatica in caso di anomalia 26) Comunicazione seriale integrata RS 485 Modbus RTU 27) Memorizzazione avarie 28) Funzione copia parametri 29) Temperatura di lavoro: -10 ~ ) Umidità al di sotto del 90% RH non condensante

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4 EC5000 Appendix Appendix EC5000 Model Input Voltage Power Output Output Suited G/P(KW) Capacity Current Motors KVA G/P(A) G/P(KW) EC503D7G43 3.7/- 6.6/- 8.2/- 3.7/- EC505D5G07D 5P43 EC507D5G00 11P43 EC50011G00 15P43 EC50015G18D 5P43 EC518D5G00 22P43 EC50022G00 30P43 EC50030G00 37P43 EC50037G00 45P43 EC50045G00 55P43 EC50055G00 75P43 EC50075G00 90P43 EC50090G011 0P43 EC50110G013 2P43 EC50132G0 160P43 5.5/7.5 11/14 14/18 5.5/ /1 14/21 18/27 7.5/11 11/15 21/26 27/34 11/15 15/ /34 34/41 15/ /22 31/40 41/ /22 22/30 40/50 52/65 22/30 30/37 50/61 65/80 30/37 37/45 61/73 80/96 37/45 45/55 73/98 96/128 45/55 55/75 98/ /165 55/75 75/90 130/ /185 75/90 90/ / /224 90/ / / / / / / / /160 Model Input Voltage G/P(KW) EC50160G0 185P43 EC50185G0 220P43 EC50220G02 50P43 EC50250G02 80P43 EC50280G03 15P43 EC50315G03 50P43 Appendix A-2 Product Technical Indexes Input Output Controlling Features Series Variation Tolerance of Rating Voltage and Frequency Rating Voltage Control Method Control Mode Torque Feature s Frequency Control Range Output Capacity KVA Output Current G/P(A) Suited Motors G/P(KW) 160/ / / / / / / / / / / / / / / / / / / / / / / /350 SVPWM EC V/50Hz/60Hz, Voltage:±15%; Frequency:±5% 200V/50Hz/60Hz, Voltag e:±15%;frequency:±5% : 400V (proportional to input voltage) : 200V (proportional to input voltage) V/F Control / Current Vector Control With torque compensation and slip compensation, start torque can reach 150% at 1.0Hz 0.1 ~ 400Hz

5 EC5000 Attentions before Use Attentions before Use EC Appearance of the Product EC500D4G23 EC50D75G23 EC501D5G23 EC502D2G23 EC50D75G43 EC501D5G43(Frame 10) EC502D2G43EC503D7G43(Frame 11) EC50045G0055P43 EC50075G0090P 43 EC50055G0075P43(Frame 60) EC50090G0110P43(Frame 70) EC505D5G07D5P43 EC50011G0015P43 EC507D5G0011P43(Frame 20) EC50015G18D5P43(Frame 30) EC50110G0132P43 EC50160G0185P43 EC50185G0220P43 EC50132G0160P43(Frame 80) EC50220G0250P43(Frame 90) EC518D5G0022P43 EC50030G0037P43 EC50022G0037P43 (Frame 40) EC50037G0045P43(Frame 50) EC50250G0280P43 EC50280G315P43 EC50315G0350P43 (Frame A0)

6 EC5000 Installation and Wiring Installation and Wiring EC Control Terminal connections SORT symbol Terminal name FUNCTION Simulate value input Joint input Simulate value FS FV FI FC S1 S2 S3 S4 S5 S6 S7 S8 SP SC FMA potentiometer power Voltage input setting Current input Simulaged public terminal Positive rotation/stop Multifunction input2 Multifunction input3 Multifunction input4 Multifunctioninput Multifunction input6 Multifunction input7 Multifunction input8 +24V power Public input terminal Simulate monitor (FC public terminal) potentiometer power(+12vdc) for setting frequency(1~5kω) 1. Frequency set by an external analog input voltage command value 1 0~10V DC/0~100% 2 anti action:+10v~0v DC/0 ~100% 2. Input PID target control signal, input impedance:20kω 1. Frequency set by an external analog input current / voltage command value1 4~20mA DC/0~100% 2 0~10V DC/0~100%( 置 SW1 为 OFF) 2. Input PID feedback control singal, input impedance:250ω Public terminal of simulated input signal. Terminal S1-SC: ON: Positive rotation run OFF:low down and stop Terminal S2~S8 is functional for motor free rotation, outside alarm, alarm resume,multi-pace frequencysignal. For more detail, please check terminal function SETTING (S2~S8)(B01~B07) Max.output current :500mA Public terminal for signal input Output monitor signal of simulated voltage 0~+10VDC SORT symbol Terminal name FUNCTION Simulate value Joint output communic -ation FMA Y1/Y2 A/B/C Y3Y4 DA DB grounding EG Analog input terminals (FS, FV, FI, FC) The connection with analog signal is especially easy to be influenced by the interference of external noise, thus the wire should be as short as possible (less than 20m), and shielding wire should be used. The outer wire mesh of the shielding wire should be basically grounded, but if the inducing noise is very loud, it is better to connect it to the FC terminal. For the need of using contact in this circuit, the double-fork contact which can process weak signals should be used. Besides, the terminal FC should not adopt contact control. Simulate monitor (FC public terminal) Optional signal output relay Y3,Y4 Transitor OC output Y3 Y4 RS485 communic ation input/output Control wire grounding protection Choose one of the following choices as the minitoring target: 1.output frequency(10v/max frequcncy A10) 2.output current flow(10v AC motor drivers rated current) 3.power output(10v AC motor driver rated current) 4.DC voltage10v/400v(200v grade)800v(400v grade) AC motor drivers output minitor signal by transitor OC, signals are "RUNNING, FREQUENCY ARRIVAL, OVERLOAD FORCAST, ETC There is 4 output singals altogether. Please check terminal function setting. RS485 communication input/ output terminal connecting max.31 AC motor drivers Control wire grounding protection Control wire grounding protection While connecting with the external analog signal follower, sometimes the interference caused by the analog signal follower or the AC motor driver will

7 EC5000 Installation and Wiring Installation and Wiring EC Remove cover schematic drawing Frame(10 10) Frame(20 30) Frame11:EC501D5G23 EC502D2G23 EC502D2G43 EC503D7G Frame( ) Frame( A0) Frame20:EC505D5G07D5P43 EC507D5G0011P Installation dimension of AC motor driver Frame10:EC500D4G23 EC50D75G23 EC50D75G43 EC501D5G

8 EC5000 Installation and Wiring Installation and Wiring EC5000 Frame30:EC50011G0015P43 EC50015G18D5P43 Frame50:EC50030G0037P43 EC50037G0045P Frame40::EC518D5G0022P43 EC50022G0030P43 Frame60::EC50045G0055P43 EC50055G0075P

9 EC5000 Installation and Wiring Installation and Wiring EC5000 Frame70:EC50075G0090P43 EC5090G0110P43 FFrame80:EC50110G0132P43 Frame80:EC50132G0160P Frame70:EC50075G0090P43 EC5090G0110P43 FFrame80:EC50110G0132P43 Frame80:EC50132G0160P

10 EC5000 Installation and Wiring Installation and Wiring EC5000 Frame90:EC50160G0185P43 EC50185G0220P43 EC50220G0250P43 Dimension of the installation hole on the external frame of operation panel Installation Hole Size: 101.2mm*96.2mm FrameA0:EC50250G0280P43 EC50280G0315P43 EC50315G0350P Instruction for Wire Layout After removing the upper cover, the connection terminal strips are exposed, check whether the terminals of main loops and control loops are marked explicitly and pay attention to the following instructions during connection, do not make improper connections Basic Wire Layouth The power supply must be connected with the terminals of the main loops of AC motor driver S/L2, T/L3. If the power supply is improperly connected with other terminals, the AC motor driver will be damaged. Besides, check whether the voltage/current of the power supply is within the allowable range indicated on the nameplate. The grounding terminals must be grounded well, on the one hand it can prevent electric shock or fire, and on the other hand it can reduce the noise interference. Connect the terminals with wires, ensure the high reliability of the connection. After finishing the wire layout, check the following: 1. Are all the connections correct? 2. Is there any connection left out?

11 I nput of anal og quant i t y f f EC5000 Installation and Wiring Installation and Wiring EC Is there any short circuit or line-to-ground short circuit between the terminals and the connecting wires? When the power is on, if the connections need to be changed, first the power supply should be turned off, and the filter capacitor of the DC part of the loop will need some time to discharge electricity. The work can only begin after the completion of electricity discharge. Besides, due to the residual voltage, sparks may be generated when there is a short circuit, thus it's better to conduct the work under voltage-free conditions. Notice! 1.Grounding wire must be connected, or electric shock or fire may happen. 2. The wiring work should be done by the professional technicians. 3. Start the work after confirming that the power is off, or electric shock may happen. Basic Wire Layout Graph The wires of AC motor driver can be divided into main loop and control loop. Users can open the upper cover and see the terminals of main loop and control loop. Users must lay the wires according to the figure below to ensure the accuracy of connections. Notice! During the wiring, the selection of the specification of wire diameter should be in accordance with the standards of electrical engineering for safety. The screws of the terminals should be tightened, preventing the sparks caused by loose screws due to vibration. The standard wire layout figure for EC5000 AC motor driver is shown below. Wire layout figure 1 EC500D4G23 EC50D75G23 EC501D5G23 EC502D2G23 EC50D75G43 EC501D5G43 EC502D2G43 EC503D7G43 Default settings Non- f use breaker R S T Positive rotation run/stop Reverse rotation run/stop External failure Reset Multi-speed instruction 1 Multi-speed instruction 2 Multi-speed instruction 3 Inching instruction 5K 0-10V 0/4-20mA Common terminal for analog signals R / L1 S / L2 T / L3 EG Brake resistor (optional component) N- P+ SP(+24V) S1(FWD) S2 S3 S4 S5 S6 S7 S8 SC FS(+12V) Power supply for frequency sett ing FV I nput of mul t i - unct i on connect i on cont act SW V/20mA Out put of mult i - unct i on connect i on cont act Main anal og quant i t y i nst r uct i on 0-10V(4.7K) FI SW1-1 Input of auxiliary analog instruction FC DB PR U / T1 V / T2 W / T3 Y1A Y1B Y1C Y2A Y2B Y2C Y3 Y4 YC FMA FC DA DB EG AC250V/2.5A DC24V/5A The def ault set t ing i s t he indic at io n of f a i l u r e AC250V/2.5A DC24V/5A The def ault set t ing i s t he indic at ion of r unning 48VDC/5mA The default setting i s consistent frequency 48VDC/5mA 0-10VDC/5mA M 3~ The default setting is the indication of the completion of the preparation work of AC motor driver Out put of multi - function analog quantity Rs485 Communi cation data inter face

12 Input of analog quantity Input of analog quantity EC5000 Installation and Wiring Installation and Wiring EC5000 Default settings Wire layout figure 2 EC505D5G07D5P43 EC507D5G0011P43 EC50011G0015P43 EC50015G18D5P43 Non-fuse breaker R S T Positive Rotation Run/Stop Reverse Rotation Run/Stop External Failure Reset Multi-speed Instruction 1 Multi-speed Instruction 2 Multi-speed Instruction 3 Inching instruction 5K 0-10V 0/4-20mA Common terminal for analog signals N- P+ P1 PR R / L1 S / L2 T / L3 EG SP(+24V) S1(FWD) S2 S3 S4 S5 S6 S7 S8 SC FS(+12V) power supply for frequency setting +12V/20mA FV Main analog quantity instruction 0-10V(4.7K) FI FC Input of multi-function connection contact SW1-2 SW1-1 Input of auxiliary analog instrucion DC Reactor (Optional component) Short Circuit Plate (Default Setting) Output of multi-function connection contact DB Brake Resistor(Optional Component) U / T1 V / T2 W / T3 Y1A Y1B Y1C Y2A Y2B Y2C Y3 Y4 YC FMA FC DA DB EG AC250V/2.5A DC24V/5A The default setting is the indication of failure AC250V/2.5A DC24V/5A The default setting is the indication of running 48VDC/5mA M 3~ The default setting is consistent frequency 48VDC/5mA The default setting is the indication of the completion of the preparation work of AC motor driver 0-10VDC/5mA Output of multi-function analog quantity Rs485 Communication data interface Wire layout figure 3 EC518D5G0022P43 EC50022G0030P43 EC50030G0037P43 EC50037G0045P43 EC50045G0055P43 EC50055G0075P43 EC50075G0090P43 EC50090G0110P43 EC50110G0132P43 EC50132G0160P43 EC50160G0185P43 EC50185G0220P43 EC50220G0250P43 EC50250G0280P43 EC50280G0315P43 EC50315G0350P43 Default settings 5K Non-fuse breaker R S T Positive Rotation Run/Stop Reverse Rotation Run/Stop External Failure Reset Multi-speed Instruction 1 Multi-speed Instruction 2 Multi-speed Instruction 3 Inching instruction 0-10V 0/4-20mA Common terminal for analog signals Brake resistor Brake unit (optional component) R / L1 S / L2 T / L3 EG S2 S3 S4 S5 S6 S7 S8 SC N- P+ SP(+24V) S1(FWD) P1 FS(+12V) power supply for frequency setting +12V/20mA FV Main analog quantity instruction 0-10V(4.7K) FI SW1-1 Input of auxiliary analog instrucion FC Input of multi-function connection contact SW1-2 DB DBU Output of multi-function connection contact DC Reactor (Optional component) Short Circuit Plate (Default Setting) PR U / T1 V / T2 W / T3 Y1A Y1B Y1C Y2A Y2B Y2C Y3 Y4 YC FMA FC DA DB EG AC250V/2.5A DC24V/5A AC250V/2.5A DC24V/5A 48VDC/5mA M 3~ The default setting is the indication of failure The default setting is the indication of running The default setting is consistent frequency 48VDC/5mA The default setting is the indication of the completion of the preparation work of AC motor driver 0-10VDC/5mA Output of multi-function analog quantity Rs485 Communication data interface

13 EC5000 Installation and Wiring Installation and Wiring EC Wire Layout of the System Power supply Non-fuse switch or residual current circuit breaker Electromagnetic contactor AC reactor (input end) Please use the power supply in accordance with the rated specification in the usage manual. The input current may be heavy when the power is turned on. Adopt a proper non-fuse switch or residual current circuit breaker. Please do not use the electromagnetic contactor as the power switch of AC motor driver, since it will shorten the service life of AC motor driver. When the output capacity is over 1000kVA, it is recommended to add an AC reactor to improve the functional factor. The distance of wires should be within 10m. Phase zeror eactor EMI filter Brake resistor AC reactor (output end) Used for reducing the radiation interference, especially in the places with audio devices, and reducing the interference of input end and output ends as well. The effective range is AM wave band -10MHZ. Used for reducing electromagnetic interference. Please refer to the annex. Used for shortening the decelerating time of motor. Please refer to the annex. The length of motor wires will influence the magnitude of the reflection wave on the motor end. When the engine wires are longer than 20m, it is recommended to install the AC reactor. Please refer to the annex.

14 EC5000 Keypad Panel Keypad Panel EC5000 Functions of key combinations: STOP + RESET :Pressing STOP and RESET simultaneously can switch the status between LOCAL and REMOTE. STOP+ : When the panel status is LOC, pressing STOP and simultaneously can enter or exit INCHING status. Use to set frequency on the initial interface Operation Procedure of LCD Keypad Panel Shift to frequency setting When ENTER valid, confirm amendment and finish When control function is valid on the control panel, START FWD STOP button is invalid when shift to frequency setting Shift to the correction position Amend input data When ENTER invalid Voluntarily exit and finish setting When ENTER valid Voluntarily exit and Cancel setting When ENTER invalid exit and finish setting SHIFT OF MONITORING TARGET: Press ENTER to shift to monitoring target. It displays the monitoring data first,then shift to display data 1 second later. NO. LED dispaly Item illustration 0 F-OUT " Actual frequency output value 1 F-SET "50.00 Actual frequency setting value 2 V-OUT " Actual voltage output value 3 A-OUT " 11.0 Actual current output value 4 KVA " 7 Actual power output value 5 EDC " 540 DC current voltage inside AC motor driver 6 T " 37 AC motor driverradiator temperature 7 S1-8 " 111 S1-S8 outside terminal input, 1valid, dark invalid 8 Y1-Y4 " 11 Y1-Y4 outside terminal output, 1 valid, dark invalid AC motor driver total running or in power 9 HOU " 103 time(select by Pr-C31) 10 VER "2.00 Control panel edition POWER DATA SETTING (EXAMPLE:change first frequency to:50.00hz) Use panel potentiometer to set frequency on the initial interface: Under the initial interface, using potentiometer can alter the frequency setting, turning it left will reduce the setting and turning it right will increase the setting. When gently pressing the potentiometer, the operation position can be chosen for alteration in order to acquire the frequency needed for quick alteration. Enter into programming status,display Pr-A01 Confirm data amended and exit, plus manu Select data Pr-A27 that needs amending. Cancel data amending and exit Amending the content of Pr-A27 Return to disply screen, finish setting Select and amended the twinkling digit.

15 EC5000 Keypad Panel Keypad Panel EC Switch of the monitored parameters (e.g. the monitored parameter is altered to: output current) Under the initial interface 1, press ENTER to switch the monitoring content, as 2shown. CODE LCD display operations like parameter setting/ operation data/ maintenance information/ fault information / data copy 2 Under the initial interface, press PRG to enter the operation interface, press?? to choose the functional option, press ENTER to enter the functional menu, press RESET to return to the initial interface, press??to switch the pages, and press RESET to exit. MEANING 1 Fre Out Frequency output value 2 Cur Out Current output value 3 Vol Out Voltage output value 4 Pow Out Power output value 5 EDC DC circuit voltage 6 PID feedback value 7 RUN OUT PUT FRE: Fre Set FWD LOC frequency setted RUN CUR OUT: FWD LOC Hz 41.6 A CONTENT LCD DISPLAY FUNCTION 1.data setting 2.monitor running 3. Maintenance information First screen Second screen Third screen First screen second screen During installation,set AC motor driver data to be proper value.there is 6 relative group data in data setting manu. Fout = x x x.x x Hz I out = x x. x A Vout = x x x V S 1 = 1 X 4 = 0 S 2 = 0 X 5 = 0 S 3 = 1 X 6 = 0 S 7 = 0 Y2 = 0 S 8 = 0 Y3= 0 Y1 = 0 Y4= 0 EDC= x x Xv TMPF=xx TIME= x x x x x h KVA =400V /18A MINV = V e r x.x KINV = V e r x.x only -1= -4= 4. alarm one -2= information screen -3= <DATA COPY> only ST-V2.1 READ 5. data copy one screen Frequency output value Current output value Voltage output value Status of input terminal S1~S8 and Y1~Y4 output terminal (connect input terminal and CM terminal to be 1 is valid, 0 is invalid.) Middle DC voltage AC motor driver inner temperature AC motor driver total running time AC motor driver power grade Main board ROM edition Panel ROM edition Monitor 4 problems before power off/power off/problem remove. Data copy and checking for batch AC motor driver data setting