INSTRUCTIONS FOR ASSEMBLY OPERATION

Transcription

1 diytube stereo power amplifier rev c INSTRUCTIONS FOR ASSEMBLY OPERATION Price $0.00

2 Disclaimer Under no circumstances does diytube assume liability or responsibility for injury or damages sustained in the assembly, test or operation of this kit or for damages to any other equipment connected to it. As this is a partial kit, proper assembly is buyer s responsibility. diytube reserves the right to make design changes or improvements without the obligation to revise prior versions. All specifications are subject to change without notice. WARNING: Lethal voltages (greater than 00VDC) are present in this project. Use a Variac or isolation transformer while working on and testing the unit. Use a rubber mat to stand on while working on and testing the unit. Keep one hand in your back pocket if probing voltages with a DMM. Wrap a small piece of electrical tape around the test lead probe shaft to expose just the tip. Do not connect or disconnect wires to the terminal blocks when unit is powered or plugged in. Lethal voltages exist in the capacitors even after unit is powered down, so wait at least one hour to after unplugging to allow charge to dissipate. Warranty Information All goods purchased from diytube have a thirty (0) day warranty from the date of purchase against defects.

3 I strongly suggest you completely read this manual before you turn on your iron or get out the cutting oil. Preparation Before assembly, some preparation needs to done. Parts must be purchased, a work area needs set up and chassis decisions should be made. The axiom haste makes waste has never been more true. Make sure your chosen transformers and the board will fit comfortably using the chassis of your choice. The PCB itself makes a perfect template, as shown on the website, for socket and mounting holes. Be sure to plan where RCA connectors, binding posts, standby & ON/OFF switches and the AC cord will be oriented on the chassis. Physically lay out the parts in a space equal to your chassis to assure everything fits. Also, note that the vacuum tube sockets can only be mounted on the non-silkscreened side. Overview of the Schematic and Design The design closely resembles the Dynaco Stereo. The use of one DW per channel has been replaced by ½ a AXA and ½ a AU. The AXA is a voltage amplifier that directly drives the AU, a cathodyne phase splitter. The only other meaningful change is the replacement of a single cathode resistor and capacitor with four individual resistors and capacitors. A larger value resistor in series with a variable resistor parallels the main cathode resistor, providing a range of 0-0 ohms per cathode. This circuit is then in series with a 0 ohm resistor to calculate the current very easily via a test point - set conservatively for 0mV, thus ma. Using the Assembly Drawing The assembly drawing is a quick reference to what component is where and the numbering scheme for the connectors. It is also a good place to make any notes. Soldering This PCB is a double-sided, plated through-hole design on.0 FR material with LPI (liquid photo-imagable) solder mask and ounce copper per side. When soldering these components, let the solder flow through the hole to form a teepee on both sides of the board for an optimum connection. Ground plane connections sink a lot of heat from the soldering iron, so take care to do these well- you may have to touch up from the opposite side.

4 TIP: PCB Stuffing Use the flat end of the 0-pole terminal block as a lead bending tool. This works for most of the parts. Do take care to not damage the meniscus of the components. Insert all resistors before soldering, bending the leads down to hold them in place. This allows one to fix any placing errors that might occur very easily. Use a good pair of snips to remove the excess leads.. Stuff all fixed value resistors into the PCB. Mount R and R on the opposite side of the PCB (ie opposite of R and R). This is to maximize heat dissipation.. Stuff variable resistors. You may choose to put them on the top side of the PCB (non-silkscreened) and drill extra holes in your chassis for external adjustments. There are guides hole in the PCB for this. Also, be sure you will can easily insert a DMM probe between the resistors.. Kink leads on the silver mica capacitors and stuff.. Stuff D and D. Mind the orientation of the cathode, which is represented by a stripe on both the silkscreen and the diode s body.. Stuff C,C,C & C. Mind the polarity. The board has + symbols to show where the positive terminal from the capacitor should be placed. Note that many modern caps have only the - terminal marked, usually with a stripe running down one side. If you choose to substitute, the diameter must be no more than 0mm. Use a smaller value, for example 00uF, if necessary.. Stuff all the polyprop capacitors.. Place and solder all the tube sockets make sure they are mounted to the non-silkscreened side. It is recommended to use an old miniature nine pin tube to break in the sockets. I have found a very small nail works well for me but don t break the ceramic!. Place and solder the terminal blocks. Do not over solder the connectors as solder could then spill under the connector causing a short.. Stuff R, the IRCL, making sure it doesn t lean on or touch the J terminal block as it gets warm. 0. Stuff the filter capacitors. Mind the polarity. If these are substituted, the diameter must be mm or less. The height must be 0mm or less to fit in a high chassis.. Carefully go over your work, looking for: a. any cold solder joints (these will look dull)

5 b. solder splashes and shorts between socket pins c. any connections that solder didn t flow to the other side (like ground plane connections) d. snip excess leads e. compare your board to photos from the website a good check for capacitor orientation Initial Impedances: When it Doubt,, Ohm it Out These are without connections to the terminal blocks. When connected, those readings that will differ will be in brackets. Different transformers will have different readings this one is a PA-. J J J J J J J. >M []. >M []. >00K. >00K. GND. GND. 00 [0]. 00 [0]. >0M 0. >0M. >0M. >0M. GND. >0M. >0M..K [ ohm]. >0M. >0M..K [ ohm]. >0M. >0M. GND. >0M. GND. >0M. GND

6 Initial Settings: Feedback and Bias WARNING: Do these adjustments with the unit off and unplugged, as well as having had one hour to bleed voltage from the filter caps.. To set the negative feedback when using the variable resistors (R0 & R), unhook any connection to J- and J- and measure from those points to ground with a DMM. Your exact value is.k less (due to the cathode resistors on V). Set to.k if using a ohm tap as the feedback tap, or 0.k if using an ohm tap.. Adjust the bias pots (R,R,R,R) until you measure around 00 ohms from pin of V,V,V and V to ground. Adjusting Bias WARNING: This is done while the unit is ON and IDLE. Take care and follow proper high voltage safety rules. With an insulated adjustment tool and a DMM (at low voltage setting), adjust bias pots clockwise (up) or counter-clockwise (down) to get the voltage at each TP (i.e. the test point at R,R,R,R) to be 0mV. This means the cathode current is ma. Plate current is about 0mA and the screen is ma. Bias all four tubes this way. Check again after a few hours use and readjust if necessary. Check again after one week, then one month. Voltages These are zero-signal, nominal measurements in VDC, unless otherwise noted. They are all referenced to ground. PIN V V V V V V mV 0.VAC.VAC.VAC.VAC.VAC.VAC.VAC.VAC.VAC.VAC.VAC.VAC mV VAC.VAC

7 Modifications If volume controls are desired, use a 00k or better audio taper pot. A linear pot will not work correctly. You can salvage the 0k pot off of your Dynaco SCA-. Radio Shack has a 00k Alps stereo pot that many people use. Each channel must have its own control, so either a stereo pot or two single pots must be used. The pot connections will be: -pin to RCA audio IN -pin (the wiper) to J- or J- (depending on channel) -pin to J- (GND) or J- (GND) To determine which pin is which, use a DMM and crank the volume pot fully counter-clockwise (lowest volume setting). Resistance between pins & will be nearly the full range of the pot. Pins & will be very low resistance. Rotating the pot fully clockwise (highest volume setting) will yield opposite results, i.e. pins & will be very low resistance and pins & will be nearly the full range of the pot. If using a stereo pot, follow the same process with pins, &. A 00 ohm W resistor (Mouser# -00) can be soldered on the underside of the board between pins & on J,J,J and J for triode operation. Do not attach any UL taps to pin on these connector blocks if you do this. Do not populate C0 & C. If you are using a filament supply with a center tap and choose to use the center tap, do not populate R0 and. These are for non-ct filament supplies, such as the Dynaco PA-. SW can be omitted and the secondary CT wired straight to ground if a standby switch is not desired. R, the IRCL, is very important for proper operation of this unit. It is possible to wire a switch in parallel with it in order take it out of the circuit once the unit has warmed up, but this is not recommended- especially for Hammonds, as they are rated at VAC. Note: This will increase the B+ by around V and will slightly increase heater voltage. Switch would need to be reset as well.

8 diytube Stereo Rev C Revised: Sept, 00 Tip: Put a dot in the checkbox if you have the part already as a quick reference when ordering parts. X out the checkbox when you have installed the part on the PCB. Item QTY Reference Part Mouser Part Unit Cost R,R.k, /W -RND-F-.K 0. R,R,R,R, k, /W -RN0D-F-K 0. R,R R,R.k, /W -RND-F-.K 0. R,R 0k, /W -RND-F-0K 0. R,R0 k, W -K-RC 0. R,R k, W -K-RC 0. R,R0,R,R 0, W -RWM R,R,R,R k, /W -RND-F-.0K 0. R,R,R,R 0K Pot -TYB-0K. R 00k, W -0NW0K0J 0. R0,R 00K Pot -TYB-00K. R,R.k, W -RWM0-K- 0. R,R,R0,R 00, W -RWM R,R Jumper Use cut leads 0.00 R,R 0k, /W -RND-F-0K 0. R Inrush Limiter -CL0. R,R,R,R 0 Ohm, /W -RN0D-F-0 0. C,C,C,C 0.uF,00V -P00V0.. C,C,C,C 0uF,V -UVRVMPD 0. C,C0,C,C 0uF -0-0V. C,C Jumper Use cut leads 0.00 C,C pf --00V. C,C pf --00V. C0,C pf --00V 0. C,C 0.uF -0V.-F 0. D,D UF00 Diode -UF00-E 0. J 0pin. Block -. J,J,J,J pin. Block -.0 J,J pin. Block - 0.

9 diytube Stereo Rev C Revised: Sept, 00 Item QTY Reference Part Mouser Part Unit Cost Note: Change the last letter of the part number, G, to a Y or R for a yellow or red neon indicator on the power switch. Default is. SW Power Switch 0-R-B-0G-EV. SW Standby Switch 0-R-A-0-EV 0. F Fuse Holder 0-HTB-M. F A Midget Fuse 0-GMA- 0. -Prong AC cord -0-E.0 Strain Relief -MPN 0.0 Stereo Volume Pot -0-00K. Note: Hammond product is very inexpensive at XX Chassis X Bottom --. or X0X Chassis X0 Bottom --. Note: These aren t $0, gold-plated interconnects. Due to the small quantities of nuts & bolts, you might want to buy these at your local hardware store. The Mouser parts are nickel plated and in boxes of 00. Don t forget solder, spade connectors, etc. RCA Red Jack -0-EX 0. RCA Black Jack -0-EX 0. Binding Posts -0. Binding Posts -0. Red Test Points -0-RC 0. White Test Points -0-RC 0. Standoffs /X/ -C 0. Bushings - 0. box (need ) -x/ screws --/. box (need ) # lock washers -LWI-. box (need ) 0-x/ screws -0-/. box (need ) #0 flat washers -MW-0C.00 box (need ) #0 lock washers -LWI-0. box (need ) 0- hex nuts -0.

10 diytube Stereo Rev C Revised: Sept, 00 Item QTY Reference Part Mouser Part Unit Cost Note: I m assuming this is the area people will improvise most, and with parts they have on hand. I highly recommend parting out a Dynaco SCA- as these are the same transformers found the in the highly regarded Dynaco ST-. V AXA/ECC V AUA V,V,V,V BQ/EL//pp V-V pin PCB Ceramic Socket T Dynaco PA- Power Transformer or T Hammond 0HX Power Transformer T,T Dynaco Z- Output Transformer or T,T Hammond 0F Output Transformer Note: Hammond 0E (k) and 0 (.k) have been used as well. Triode Electronics -- aka Uncle Ned Angela Instruments -- Antique Electronics -- Handmade Electronics -- Prices Not Current! Triode Electronics Angela Instruments Antique Electronics Handmade Electronics Dyanclone PA $. Hammond 0HX $.00 Hammond 0HX $. Hammond 0HX $. Dynaclone Z $.00 Hammond 0F $.00 Hammond 0F $. Hammond 0F $. pin Ceramic PC $. Hammond - $.00 pin Ceramic PC $.0 pin Ceramic PC $. Sovtek EL quad $.0 Hammond - $. EI EL quad $.0 Hammond - $0. AX $. AX $. Hammond - $. AU $. AU $.

11 V EL i/c'' a i/c''' J Output Transformer Hookup J Left Channel Input C R pf 0K R.K C 0.uF R K PF left R 0K C 0.uF C C 0.uF R 0K R 0K 0.uF g i/c.vac A i/c g i/c'' h h a h'' k h'' k g.vac B g i/c''' R 0 R K R 0K R0 0 + C 0uF R 0 R K R 0K + C 0uF NF left PF left NF left.vac B.VAC A.VAC B NF right PF right h'' ht h k k'' g'' g a a'' V AX 0V R 00K R K R 00K R0 K a a'' V AU g'' g k k'' h'' ht h R K.VAC B.VAC A.VAC B R K V EL V EL R 0 C0 pf C pf J Output Transformer Hookup J Output Transformer Hookup C pf R 00k R0 00k R.K R C 0K pf R K J Right Channel Input C 0.uF PF right C 0.uF R 0k C 0.uF R 0K R 0K i/c'' g i/c.vac A i/c h h a h'' k h'' k i/c''' g.vac B R 0 R K R 0K + R 0 + C 0uF R 0 R K R 0K C + C 0uF pf NF right C 0.uF g i/c'' a g i/c''' R 0 V EL J Output Transformer Hookup

12 0V C 0uF + R.K, W C 0uF + R.K, W C0 0uF + R 00, W 00, W R R 00K + C 0uF D UF00 D UF00 J 0 CON0 R Keystone CL-0.VAC A R., W ww R 00 R0 00.VAC B., W ww R

13 0VAC white diytube Stereo PCB rev C J 0 S brown brown/white red red/yellow red /white SW PA- F SW: Connect pin to the fuse, pin to the primary and pin to J-0, as the neon bulb is in parallel to the primary winding. Power Transformer J J blue red /white blue/white yellow orange OHM OHM GND Z- Left Output Transformer J blue red /white yellow orange OHM OHM Z- Right Output Transformer J blue/white GND J Right Channel J Left Channel Logical Layout of the diytube Stereo with Dynaco Transformers

14 0VAC white diytube Stereo PCB rev C J 0 S red red/yel red grn/yel SW F SW: Connect pin to the fuse, pin to the primary and pin to J-0, as the neon bulb is in parallel to the primary winding. Hammond 0HX Power Transformer J J brown brn/yel red blu/yel blue yellow grn/yel blk/yel OHM OHM GND Hammond Style Left Output Transformer J brown brn/yel red blu/yel yellow grn/yel blk/yel OHM OHM Just think /yellow to, and /yellow to. J blue GND Hammond Style Right Output Transformer J Right Channel J Left Channel Logical Layout of the diytube Stereo with Hammond Transformers

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