Operating Instructions. for. Controller SMS 160 / 161

Transcription

1 Operating Instructions for Controller SMS 160 / 161

2 Contents Controller SMS 160 / Contents... 2 Reserve Safety instructions for users Application Warnings Installation Overview and dimensions Technical data Connection possibilities Starting Operating tips Repairs Troubleshooting Declaration of conformity Reserve General informations und data contained in this documentation can changed without announcement. Errors and omissions excepted. The users are committed to observe all applicably copyright laws. Without explicit permission in written form of the company RUG Regler und Gerätebau GmbH no part of this documentation may copied or communicate for any purposes, independently in which kind or with any instruments, electronically or mechanically, this happens. 2

3 1. Safety instructions for users These instructions contain the necessary information for the correct use of the products described. They are for use by technically qualified persons. Qualified personnel are those persons whose vocational training, experience and internal training and their knowledge of the relevant standards, regulations, accident prevention regulations and plant operating conditions has led the person responsible for operational safety to authorise them to carry out the necessary work, and are able to recognise and avoid potential risks (definition of skilled workers as per IEC 364). Risk information The following information serves not only the personal safety of the operating personnel but also the safety of the products described herein and appliances connected to them. DANGER! Highvoltage operations. Noncompliance can lead to death, serious injury or damage to property. Always disconnect the supply voltage before assembly or dismantling work, when replacing fuses or altering the structure. The relevant Accident Prevention and Safety at Work Regulations must be complied with at all times. Before commissioning, make sure that the appliance's nominal voltage conforms to the local mains voltage. EMERGENCY SWITCHES must remain operational in all working modes. Unlocking EMERGENCY SWITCHES must not lead to uncontrolled. Electrical connections must be covered at all times! After assembly, check all protective conductor systems for correct functioning! Proper use The appliance described here is an electrical device for use in feeder equipment or automation plant. The appliance has been planned for use in oscillation conveyors, in control and automation technology. 3

4 This appliance conforms to the relevant LowVoltage and EMC Guidelines. 2. Application The SMS 160/161 electronic controller is used for stepless control of inductive loads such as spiral conveyors, linear conveyors and hoppers. The controller works on the phase control system, the conveyor output is carried out by setting the magnet voltage via the setpoint potentiometer integrated in the casing cover, or via an externally applied analog setpoint voltage (010 V DC) or an externally connected current source (020mA DC) at the 6pole terminal strip on the board (selectable via jumper). The control curve of the setpoint value voltage can be restricted by means of two trimming potentiometers, Umin and Umax, on the board in such a way that the complete range of the setpoint value can always be used. The ignition impulses can be displaced infinitely in the range of the positive or negative mains voltage halfwave through the setpoint voltage adjustable with the setpoint, which then sets the voltagetime area of the output voltage is set. With feeder appliances with 50 Hz oscillation frequency both (positive and negative) mains voltage halfwaves are controlled, and with feeders with 25 Hz oscillation frequency only one mains voltage halfwave is controlled. The switchover between fullwave and halfwave mode is carried out as a standard with a sliding switch on the board (see Connection Possibilities). After the working voltage has been switched on the integrated variable softstart is started and guarantees smooth acceleration of the output voltage to the preset voltage value. This eliminates possible switching peaks. In addition, the softstart, and the softstop, become effective when the output voltage is switched on and off via the controller input for the level control system and serves to increase or decrease the conveyor output on a timecontrolled basis so that bulk material does not change its position. Both these times can be set separately. The controller inputs control the running time of the oscillation conveyor in such a way that unnecessary running time are avoided. Internal variable times (GAN and GAB) are used to turn the oscillation conveyor ON or OFF in dependency on the material level measured via a material sensor. The controller inputs enable the turn On and OFF of the controller load output through another system (SPS, initiator, sensor and other). The controller has an integrated power supply for +24VDC. A turn ON and OFF through a external +24VDC voltage is possible. The controller input takes affect to the ignition pulses. The controller makes 4 different forms of application available which can choose over switches (standard, hopper control, air blast delay and 2 speeds). A relay, working parallel to the conveyor, and a +24VDC transistor output for control function are integrated. Measurements of the output voltage (arithmetic value measurements) enable changes to the voltage to be registered immediately an compensated by means of a controller stage. This guarantees even running of the bulk material. 4

5 Miniature magnets can also be operated safely at the controller! Setting the ON and OFF time delay for the level controller The level of the material in the filling section is measured by the GAN and GAB trimmers. To increase the material backup downstream from the sensor, use the GAB trimmer to lengthen the controller's OFF delay time. Reduce the GAB time to reduce the backup of material. The GAN trimmer can now be used to determine the time that passes from when the last part of the material leaves the sensor position until the feeder appliance is switched on The diagram shows the time sequence in operations with the controller input low active: V GAN SA GAB SS X 0 0,110s 0,55s 0,110s 0,15s Output voltage t 1 0 Signal at control input t 3. Warnings!!! In the case of applications that require the oscillation conveyor to be switched ON and OFF constantly (e.g. dust switched off, hopper control system, etc.), the prescribed controller input must be used. If the load circuit is disconnected with a switch or a relay the controller may be damaged. If the controller is switched on, never insert or remove the plug at the vibration conveyor being operated. This can damage the appliance. Repair work must be carried out by qualified personnel only. We recommend that repairs are carried out on our premises. 5

6 4. Installation For mounting of the controller there is a hole and a long hole accessibly from the outside. These holes are separated from the interior of the housing. Mounting on a vibration free background. Please notice, the interior ribbon cables may not squeezed against the housing. When the ribbon cables are squeezed there can be a shortcircuit and the controller can be destroyed! 6

7 4.1 Overview and dimensions 7

8 4.2 Technical data Type SMS 160 / SMS 161 Mains voltage 230V AC / +10% / 115V AC / +10% Mains frequency 50Hz / 60Hz Output frequency 25Hz/50Hz / 30Hz/60Hz Output voltage V AC / V AC Setup to 200 VAC Output current 0,01 6 A AC Type of protection IP 54 at mounting hanging (fitting show down) Fuse 1 x 6,3 A F flink Ambient temperature C Setpoint Internal or external potentiometer 010VDC, 420mA Mains connection 2m with gated Schukoplug 90 Connection conveyor 2m witht Contact HA3BS plug Housing Albackground + AlStrand casting + Plastic cover Dimensions (l x b x h) ca. 175 x 80 x 94 mm Features: Oscillation frequency Controller input isolated Switching level HI: 6 24 VDC Switching level LO: 0 4 VDC Reversible +24 V DC / max. 50mA / PNP Opener mode: Output voltage 0 V with applied switching voltage of + 24 V DC Preset output voltage with applied switching of 0 V DC Outputs Relay Transistor output Twin timer (GAN/GAB) Softstart t1 Softstop t2 Mains voltage compensation (arithmetic measurement) Closer mode : Output voltage 0 V with applied switching voltage of 0 V DC Preset output voltage with applied switching voltage of + 24 V DC Twoway contact 230VAC/5A +24VDC / max. 50mA GAN turn ON delay : 010 seconds GAB turn OFF delay : 010 seconds ca sec. Variable ca sec. Variable Compensation of mains voltage fluctuations at output. With preset output voltage of e.g. 170 V AC a max. voltage change of 3,5 V AC arises, with changes of the input voltage from 230 V AC to 200 V AC or from 230 V AC to 260 V AC. Standards complied with DIN EN Part 1 Residential, commercial and trade and light industry, industry. DIN EN Part 2 Industry 8

9 4.3 Connection possibilities VDE

10 Connection conveyor Pin 1 Load Pin 2 Load Pin 3 NotConnected PE Protective earth Connection sensor / control input max.50ma / PNP Input 1 Pin VDC Pin 2 NotConnected Pin 3 ground Pin 4 Input 1 Input 2 terminal VDC terminal 24 Input 2 terminal 23 ground The +24VDC supply is isolated to 230VAC und +5VDC side of the CPU! Connection relay / transistoroutput Relay Pin 1 (Pin left/29) normally open/no Pin 2 (Pin middle/30) normally closed/nc Pin 3 (Pin right/31) change over/co Transistoroutput terminal 26 ground terminal 27 Output max. 50mA terminal VDC max. 50mA The +24VDC supply is isolated to 230VAC und +5VDC side of the CPU! 10

11 Programming DIP4 Dip 1,2 Nominal value setpoint 1 OFF OFF ON ON 2 OFF ON OFF ON. Internal External 420mA 010VDC Poti Poti Dip 3,4 Additional functions 3 OFF OFF ON ON 4 OFF ON OFF ON. Standard Blast air delay Hopper control 2 speeds Additional functions 11

12 Input 1 M12plug DIP8_4 GAN/GAB 1 Combination DIP8_6 / DIP8_7 Relay Terminal 29,30,31 Conveyor Input 2 Terminal 23,24,25 DIP8_5 GAN/GAB 2 Standard DIP4_3 = OFF DIP4_4 = OFF 24VDC Output Terminal 26,27,28 Input 1 M12plug Input 2 Terminal 23,24,25 DIP8_4 DIP8_5 GAN/GAB 1 Combination DIP8_6 / DIP8_7 Relay Terminal 29,30,31 Conveyor DIP8_8 Blast air delay DIP4_3 = OFF 24VDC Output Terminal 26,27,28 GAN/GAB 2 DIP4_4 = ON Input 1 M12plug Input 2 Terminal 23,24,25 DIP8_4 DIP8_5 GAN/GAB 1 GAN/GAB 2 Combination DIP8_6 / DIP8_7 Relay Terminal 29,30,31 Conveyor DIP8_8 OR Combination Hopper control DIP4_3 = ON DIP4_4 = OFF 24VDC Output Terminal 26,27,28 Input 1 M12plug DIP8_4 GAN/GAB 1 Relay Terminal 29,30,31 Conveyor Input 2 Terminal 23,24,25 DIP8_5 0 Nominal value setpoint via GAB 2 Speed conveyor 2 Speeds DIP4_3 = ON DIP4_4 = ON 1 Nominal value setpoint via setpointpotentiometer Programming DIP8 Dip 1 Frequency 50/25Hz OFF 50Hz ON 25Hz Dip 2 Setpoint fixed OFF Setpointpotentiometer active ON Setpointpotentiometer inactive Value fixed by switching Definition closer/opener can interpret also as invers/non invers Dip 3 Control OFF Output has reaction on control input and Closer/opener ON Output always ON, no reaction on control Input and closer/opener Dip 4 Input 1 12

13 OFF value opener ON value closer (input 1 inverted) Dip 5 Input 2 OFF value opener ON value closer (input 2 inverted) Dip 6,7 Combination form 6 OFF OFF ON ON 7 OFF ON OFF ON. OR AND HOLDUP Only E1 Dip 8 for hopper control and blast air delay OFF value opener ON value closer Combination form: OR Combination Signal 1 Signal 2 Output t AND Combination Signal 1 Signal 2 Output t Holdup Combination Signal 1 Signal 2 Output t 13

14 Values Umin Low limit of the output Umax High limit of the output SA SS Soft start Soft stop GAN 1 Turn ON delay input 1 GAB 1 Turn OFF delay input 1 GAN 2 Turn ON delay input 2 or Turn ON delay for blast air delay GAB 2 Turn OFF delay input 2 or Turn OFF delay for blast air delay or nominal value slow speed at 2 speeds Right rotary Min left limit stop Max right limit stop Setpoint for nominal value terminal 6 +5 VDC fur external potentiometer terminal 2 currentsetpoint 420mA terminal 5 voltagesetpoint 010 VDC or external potentiometer terminal 1 ground for currentsetpoint voltagesetpoint external potentiometer Jumper between AB > 010V DC or potentiometer between BC > 420mA DC Display LED SIGNAL LED lights if a potential over +6VDC is pending at input 1. LED Conveyor LED lights after delays and conveyor is running. 14

15 4.4 Starting 1. Before connecting the controller, check the working voltage and working frequency of the conveyor and compare them with the technical data for the controller. The output current of 6A should not be exceeded. 2. Depending on the working frequency of the conveyor, set the slide switch on the board: Fullwave operations 50/60 Hz Halfwave operations 25/30 Hz Check the programming on the board in dependence on the type of switching and set. Connect the conveyor to the controller. Insert the controller's plug into the mains. Switch the controller on. Set the required control range with the Umin and Umax potentiometers. 5. Operating tips Before switching on, check that the controller is correctly plugged into the conveyor. Switch the controller on with a mains switch. If required, adjust the setpoint until the vibration conveyor reaches the desired output. 6. Repairs Replacing fuse 15

16 1. Replace defective fuse with a 6,3 A F fuse. Fuse is available over fuseholder in the cover. 7. Troubleshooting Appliance not working Check the mains voltage, check the fuse and replace if necessary. Is the controller input set correctly, programming correct? No output from conveyor Check whether the correct oscillation frequency has been set, change setting where necessary. Check the mains frequency (50/60 Hz). The oscillation frequency and the mains voltage must agree. Umax trimmer set too low. Set Umax. Conveyor vibrates too much, magnet knocking (noises) Oscillation frequency setting incorrect. CAUTION! Magnet may have been destroyed by overheating or damaged mechanically by knocking. Umax trimmer set too high. Set Umax if necessary. Magnet heats up Magnet has incorrect mains voltage, check. Incorrect oscillation frequency set, change if necessary. Controller input not working Control voltage polarity reversal, check. Correct jumper for controller input? Check. 16

17 Declaration of conformity The company RUG Regler und Gerätebau GmbH KarlEhmannStr Göppingen hereby declares in its own responsibility that the product control appliance for oscillation conveyor systems with the type designation SMS 160/161 (incl. derivatives) to which this declaration refers conforms to the following standards Basic standards for transient emissions : DIN EN Teil 1 living quarters, business and trade area plus small companys Basic standards for interfernce resistancet : DIN EN Teil 2 Industrial in accordance to the appointments of the EC Directive 2004/108/EG. 17