AEL.TF.19 AEL.TF.20 AEL.TF.21 AEL.TF.24 INTRODUCTORY AND OPERATING MANUAL THREE-PHASE ACTIVE, REACTIVE AND CAPACITIVE ELECTRONIC ELECTRICITY METERS
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1 AEL.TF.19 AEL.TF.20 AEL.TF.21 AEL.TF.24 INTRODUCTORY AND OPERATING MANUAL THREE-PHASE ACTIVE, REACTIVE AND CAPACITIVE ELECTRONIC ELECTRICITY METERS 0122 TS EN ISO 9001
2 CONTENTS Part Name Page No 0. Introduction 1 1. Introduction Technical Specifications of the Electricity Meter 2 2. Main Functions 3 3. Structure And Operation Principle Of The Electricity Meter 4 4. Starting-Up The Electricity Meter 4 5. LCD Monitor Indicators 5 6. Load profile RS485 Data Output Connection Diagram Diagram For Assemblage Measurement And Seal Points 15
3 0. INTRODUCTION This manual describes the technical specifications of electronic electricity gauges measuring active/recative electric energy and maximum energy absorbed, showing these data on LCD screen, automatically performing summer-winter hour applications, keeping desired information and programs in its memory, accessing these information when desired, which have been manufactured with advanced technology, and which comply with the specifications issued by Turkish Electricity Distribution Company (TEDAŞ) in order to promote electricity saving and to regulate multi-tariff electricity selling, and which comply with Regulation 2004/22/EC on Measurement Devices covered under the new approach statutes issued by EU. KÖHLER A.Ş. WARNING! BEFORE ASSEMBLY OF THE ELECTRICITY METER READ THIS MANUAL CAREFULLY. The electricity meter should be mounted only by licensed qualified personnel. During mounting, avoid contact with the parts with voltage. During mounting and dismounting the electricity meter, the power should be cut off. KÖHLER Electronic electricity meters are high-tech products. Any and all technical data and documents are under intellectual property of the Company; they may neither be reproduced nor used by third parties. This booklet provides summarized information about the electricity meter. Prior to assembly, qualified personnel should check whether the electricity meter type to be mounted is or is not in compliance with the electric supply system and electrical installation. Otherwise, the mounted electricity meter may be damaged because of faulty selection and connection of electricity meter. Such electricity meters shall not be assessed under the guarantee. The data displayed on the LCD monitor of the electricity meter are determined by TEDAŞ. Meter parameter settings and maintenance can not be done by user. Meter setting and maintenance process are done by only TEDAS personnel. (1)
4 1. TECHNICAL SPECIFICATIONS OF THE ELECTRICITY METER Type AEL.TF.19 (Import) AEL.TF.20 (Import) AEL.TF.21 (Import&Export) AEL.TF.24 (Import&Export) Name Three Phase Four Wire, Four Tariff, Demand Measuring, Outdoor, Active, Reactive and Capacitive Electronic Electric Meter Class Active: B, Reactive: 2, (Optional; Active: C) Reference Voltage (Un) 3x230/400V - 3x57,7/100V 3x230/400 V Operating Voltage Range 3x35 / 60V (Minimum) - 3x420 / 727V (Maximum) Reference Frequency (Fn) 50 Hz ±%5 Starting Current (Ist) Active B : 0,002A (0,04.Itr) Active C : 0,001A (0,02.Itr) 0,02A (0,04.Itr) Minimum Current (Imin) 0,01A 0,1A Transition Current (Itr) 0,05A 0,5A Reference Current (In/Ib) 1A 5A Maximum Current (Imax) 10A 100A IP Class IP54 (Outdoor) Protection Class Two (2) Two (2) Relative Humidity Ratio %95 %95 Operating Temperature -40 ºC, +70 ºC (3K7) -40 ºC, +70 ºC (3K7) Connection Mechanical Environment Electromagnetic Environment User Environment Power Consumption in Voltage Circuit Power Consumption in Current Circuit Current circuit with transformer, Voltage circuit with transformer or direct M1 (2004/22/EC Directive) E2 (2004/22/EC Directive) Direct For Non-Condensing Humidity Environment 2W, 10VA 1VA 2W, 10VA 4VA ESD Voltage Resistance Contact Discharge : 8 kv Air Discharge : 15 kv Pulse Voltage 6 kv Meter Constant imp/kwh, imp/kvarh LCD Display 6+3 Digit Communication Speed Baud (IEC ) Interface Unit Optik Port (IEC ), RS 485 Battery Life of the System 10 year 10 year Real Time Clock Battery Life 10 year 10 year Shelf Life of the Electricity 1000 imp/kwh, 1000 imp/kvarh Meter 4 year 4 year Time Clock Accuracy 0,5 s/day (at room temperature) (IEC-EN 61038) Data Storage Capacity 1 year Related Standards TS EN , TS EN , TS EN EN , EN (2)
5 Percentage Error Limits at Reference Conditions (Active) Percentage Error Limit (%) Current Range Power Factor Class B Class C Imin I < Itr 1 ± 1,5 ± 1,0 Itr I Imax 0,5 ind.1..cap 0,8 ± 1 ± 0,5 Percentage Error Limits at Reference Conditions (Reactive) Current Range Sin φ (inductive or capacitive) Percentage Error Limit (%) For Direct Coupled For Meters Operating Electricity Meters with Transformers Class 2 0,05 I b I < 0,1 I b 0,02 I n I < 0,05 I n 1 ± 2,5 0,1 I b I I max 0,05 I n I < I max 1 ± 2,0 0,1 I b I < 0,2 I b 0,05 I n I < 0,1 I n 0,5 ± 2,5 0,2 I b I I max 0,1 I n I I max 0,5 ± 2,0 0,2 I b I I max 0,1 I n I I max 0,25 ± 2,5 2. MAIN FUNCTIONS 2.1. Gauging: The electricity meter gauge the total active and reactive power and demand Programming the Electricity Meter: Time slices and tariffs are programmable. For a whole day, 8 different time slices may be determined and each time slice may be selected and paired with one tariff out of four. Furthermore, the electricity meter has a feature capable to tariff individually the weekdays, Saturdays and Sundays. On the electricity meter, the date and time, tariff data and demand receiving period may be adjusted by the authorized TEDAŞ personnel by opening the lid of electric terminal box Reading the Electricity Meter: Invoicing data for 24 months, consumed total power amount, data about lid openings of electric terminal box, demand data for 12 months and initial opening date of upper lid can be read on optic port or RS485 outlet of the electricity meter Auto Trouble-Shooting Feature: The electricity meter continuously controls its internal circuits and displays in the menu of its monitor the trouble types shown hereunder. For trouble displays and details, please refer LCD MONITOR INDICATORS Electric Terminal Box Lid and Upper Lid Opening, Closing, Recording Features: When the upper lid is opened, the first opening date is stored. When the lid of electric terminal box is opened, the first opening date of each month and total of openings throughout the relevant month is stored. Lid opening dates and numbers of the most recent 24 months are stored in the memory Signal Output: On the electricity meter, there is two LEDs so as to indicate the consumed active and reactive energy. Numbers of blinks of these LEDs shows lmp/kwh and Imp/kVarh values of the electricity meter lmp/kwh : 1000 Blink = 1kWh, 1000 lmp/kvarh: 1000 Blink = 1kVarh lmp/kwh: Blinks = 1kWh, lmp/kvarh : Blinks = 1kVarh 2.7. Summer / Winter Day Light Saving Time: The electricity meter automatically switches to summer / winter day time light saving time. This feature might be cancelled by request Displaying during Power Failure: When the power is cut, the data requested can be brought to the LCD monitor via the call-button on the electricity meter and reading can be taken from optic port. This operation is limited with 5 minutes for the sake of battery life. When the power is cut, taking reading from RS485 outlet is not possible. (3)
6 Supporting Power Real Time Clock LCD Screen Memory EEPROM Optic Communication 2.9. Communication: The data is transmitted to a portable computer (indexor) through an optical reader from optic port of the electricity meter. Moreover, through the RS485 communication outlet that is standard on all combined electricity meters, remote access to the electricity meter data is achieved. When the power is cut, taking reading from RS485 outlet is not possible. 3. STRUCTURE AND OPERATION PRINCIPLE OF THE ELECTRICITY METER 3.1. Structure of the Electricity Meter: Casing and lids of the electricity meter are compliance with IP54 Outdoor Standard and fully sealed. The electricity meter is made of high-grade non-flammable engineering plastics. All electronic components are laid on a special PCB card; and these cards are mounted to the casing of the electricity meter. Following calibration of the electricity meter, the upper lid is screwed in the factory and sealed. The lid of electric terminal box is sealed by authorized TEDAŞ personnel following assembly of the electricity meter Block Diagram of Operation Line Input R ST N Power Stage Voltage Sampling Current Sampling Line Output R S T N Gauge Chip Test Output Micro-processor Button 4. STARTING-UP THE ELECTRICITY METER Normally the electricity meter as well as the LCD monitor operates, when the meter is mounted and powered on Controlling the Functions Once the electricity meter is mounted, its electrical connections should be checked whether they are proper or not. After the electricity meter mounted properly to its place, the screw on the lid of the electric terminal box should be tightened. 2 nd lock indicator blinking on the LCD monitor will disappear after the first reading. If not, then it means either the lid of the electric terminal box is not attached properly or its screw is not tightened well Operation of the LCD Monitor Following initial operation of the electricity meter, the automatic menu mod will activate within 90 minutes. Each menu of the relevant mod will be displayed for 5 seconds and then automatically proceed to the next informative menu. When the call button on the electricity meter is pushed down, the button menu mod will activate. If no button would be pushed down for the following 90 seconds, the electricity meter will return to the automatic menu mod. When the call button of the electricity meter is pushed down for 3 minutes, the sub menus will be activated. This menu generally contains the data pertaining to the previous months. To return to the button menu, the call button should be re-pushed for 3 minutes. (4)
7 5. LCD MONITOR INDICATORS Definitions of the symbols and indicators on the LCD Monitor are as follows: 1 2 The Upper Lid is Open (The Lock numbered 1): This symbol indicates that the upper lid is opened. If the indicator is blinking while the lid is close, then it is indicating that the lid is opened earlier. If the indicator is being displayed on the monitor solidly, then the upper lid is on open position. The Lid of Electric Terminal Box is Open (The Lock numbered 2): This symbol indicates that the lid of the electric terminal box is opened. If the indicator is blinking while the lid is close, then it is indicating that the lid is opened earlier. If the indicator is being displayed on the monitor solidly, then the lid is on open position. Symbol will disappear after the electricity meter is read. Clock Error: If the clock does not operate normal, this symbol will be displayed. Battery of the System: If the voltage of the battery of the system is low, this symbol will be displayed. Battery of the Clock: If the voltage of the battery of the clock is low, this symbol will be displayed. L1, L2 and L3 symbols indicate existence of, respectively, R, S and T phases. For instance, if the R phase has no voltage, only L2 and L3 symbols will be displayed on the monitor. If L1, L2 and L3 symbols are blinking together, it means there is an error on phase sequences. If the energy current of one or more phases are in reverse direction, there will be - mark in front of the relevant symbol. For instance, if the energy current of L1 phase is in reverse direction, -L1, L2 and L3 symbols will be displayed on the monitor. This symbol indicates an error on inner memory units of the electricity meter. These symbols indicate currently active tariff. For instance, if the present date/time is corresponding to T2 tariff, T2 will be displayed on the monitor. In the event of any failure on the clock of the electricity meter, T1 will be active continuously. This is the reactive penalty pre-warning symbol. If the current Inductive or Capacitive energy consumption is over the limits determined by TEDAŞ as to the active energy consumption, this symbol will blink. If the consumption will go on that way and the energy consumed at the end of month is exceeding determined limits, the symbol will light up continuously. In such case, the user should have the existing compensation system controlled, or at least set. The point symbol on the right lower corner of the LCD monitor flashes in periods of half second. This indicates that the electricity meter operates steadily. During the data of the electricity meter is read through optic port or RS485, the point symbol will flash rapidly to indicate that the data is being transferred. When the reading is over, the point symbol will return to its normal position. (5)
8 This symbol indicates characteristics of the energy current in the system. For instance, if the current from R phase is in the direction to +P and +Q, and from S phase in the direction to +P, and from T phase in the direction to +P and -Q, then arrows will be displayed in the monitor as seen on the right hand side. 5.1 Samples from Display List 1. The menu with OBIS cod displays date of the electricity meter in YYYY-MM-DD format. 2. The menu with OBIS cod displays date of the electricity meter in HH:SS:ss format. 3. The menu with OBIS cod displays the total active energy amount (+T). Example: Kwh. 4. The menu with OBIS cod displays active energy consumed on T1 tariff (+T1). Example: Kwh. 5. The menu with OBIS cod displays active energy consumed on T2 tariff (+T2). Example: Kwh. 6. The menu with OBIS cod displays active energy consumed on T3 tariff (+T3). Example: Kwh. 7. The menu with OBIS cod displays active energy consumed on T4 tariff (+T4). Example: Kwh. 8. The menu with OBIS cod displays total Positive Inductive Reactive energy amount (+Ri). Example: Kwh 9. The menu with OBIS cod displays total Negative Capacitive Reactive energy current (-Rc). Example: Kwh. 10. The menu with OBIS cod displays Positive Active Energy Demand value (+P). Example: Kwh. 11. The menu with OBIS cod displays the date, that Positive Active Energy Demand value (+P) is taken, in YYYY-MM-DD format. (6)
9 12. The menu with OBIS cod displays the time, that Positive Active Energy Demand value (+P) is taken, in HH:SS format. 13. The menu with OBIS cod displays Demand receiving period. Example: 15 minutes. 14. The menu with OBIS cod displays the day of the week. 1 means Monday, and 7 means Sunday. Example: 4 is Thursday. 15. The menu with OBIS cod is the serial number of the electricity meter. Example: The menu with OBIS cod is the date / time of first opening of the upper lid of the electricity meter. If the upper lid is never opened before, this menu will not be displayed. Example: / 12: The menu with OBIS cod displays date/time of first opening of lid of the electric terminal box and how many times it is opened in that month. If the lid is never opened before, this menu will not be displayed. Example: /12:13/ The menu with OBIS cod displays the pulse constant of the electricity meter. Example: 1000 imp/kwh/kvarh. 19. The menu with OBIS cod displays RMS voltage between R and N. Likewise, the menus with and OBIS cod display RMS voltage between, respectively, S and N, and T and N. At PHASE-NEUTRAL voltages over 365V, the voltage menu of relevant phase is displayed on the monitor and flashes in order to warn. That may occur, when, by mistake, phase would be connected to the neutral electric terminal box of the electricity meter, and neutral to the phase. Example: V. 20. The menu with OBIS cod displays the value of RMS current from R phase. Likewise, the menus with and OBIS cods display the value of RMS current from, respectively, S and T phase. Example: A. 21. The menu with OBIS cod displays Cosφ value of the energy on R phase. Besides, when Cosφ menus are active, OK symbols those indicate energy quadrants indicate only energy vectors of the relevant phase. Consequently, it can be simply understood whether the phase is Capacitive or Inductive. Likewise, The menus with and OBIS cods display Cosφ values of the energy, respectively, on S and T phases. Example R phase s Cosφ value is 0.953, and OK symbols indicates that the energy is composed of Positive Active and Positive Inductive energy vectors. 22. The menu with OBIS cod displays the version cod of the software in the electricity meter. Example: PROG: 004 (7)
10 23. The menu with OBIS cod displays demand reset number. 24. The menu with 0.1.2*01 OBIS cod displays date / time of demand reset in YYYY-MM-DD / HH:SS format. 25. The menu with 1.8.0*01 OBIS cod displays total positive active energy of the previous month. Likewise, 1.8.1*01, 1.8.2*01, 1.8.3*01 and 1.8.4*01 menus are available. 26. The menu with 5.8.0*01 OBIS cod displays total positive inductive energy of the previous month. 27. The menu with 1.6.0*01 OBIS cod displays Demand value of positive active energy of the previous month and date / time label of Demand received. Example: kw. Sub Sub Sub Sub Sub Manual Demand Reset Process: To Reset the Demand, the Red Demand Reset Button on the electricity meter should be kept pushed-down for 3 seconds. This can be done only once in a month. If the Demand reset is achieved, CLEARED will be displayed on the monitor. If the Demand is reset earlier in the month, NO will be displayed on the monitor. If the Demand is not reset earlier in the month, the electricity meter will reset the Demand automatically at the end of month. 6. Load Profile The device is able to store load profiles every fifteen minutes for one year. It can store informations as; Year-Month-Day-Hour-Minute Event Registrations Positive Active Energy, Negative Active Energy, Pozitif Inductive Energy, Negative Inductive Energy, Positive Capacitive Energy, Negative Capacitive Energy (For Each Tariff) Maximum RMS Voltage, Minimum RMS Voltage, Closing RMS Voltage(For Each Phase) Maximum RMS Current, Minimum RMS Current, Closing RMS Current Cosφ (For Each Phase) Total Voltage Harmonic Distortion (For Each Phase) Total Current Harmonic Distortion (For Each Phase) Total Power Harmonic Distortion (For Each Phase) Frequency (For Each Phase) Status Informations(The Lid of Electric Terminal Box, The Upper Lid, L1, L2, L3, -L1, -L2, - L3,Phase Order Err, RTC, System Battery, RTC Battery, Reactive Alarm, R Phase Positive Active Energy, R PhaseNegative Active Energry,, R Phase Positive Reactive Energy,, R Phase Negative Reactive Energy, S Phase Positive Active Energy,, S Phase Negative Active Energy, S Phase Positive Reactive Energy, S Phase Negative Reactive Energy, T Phase Positive Active Energy, T Phase Negative Active Energry, T Phase Positive Reactive Energy, T Phase Negative Reactive Energy, T1, T2, T3, T4 (8)
11 System Battery Level RTC Battery Level Active Traiff Sections Temperature Geometrical Diagram of Active and Reactive Power: Note 1 - The diagram is compliance with Article 12 and Article 14 of IEC Note 2 - Reference to the above diagram is current vector (indicated as the line on the right hand side). Note 3 - The voltage vector changes on its own direction as to V phase angle φ. Note 4 - Mathematically, the phase angle φ in between voltage vector V and current I is evaluated positively (anticlockwise). As to the Diagram, Energy Record Registers of the Electricity Meter Import AELTF19 / AELTF20 (Class B or Class C) Import&Export AELTF21 / AELTF24 (Class B or Class C) Import Active Energy (+T) Export Active Energy (-T) st Zone Import Inductive (+Ri) nd Zone Import Capacitive (+Rc) rd Zone Export Inductive (-Ri) th Zone Export Capacitive (-Rc) (9)
12 7. RS485 DATA OUTPUT : RS485 port, which is provided as a standard in all of our Combined Electricity Meters manufactured since 2002 till present, supports basis of remote reading since 2002 till present and for feature and enables all reading systems such as GPRS, PSTN and PLC. (1) Number Terminal: RS485 B Output (2) Number Terminal: RS485 A Output RS485 ports of the electricity meter are designed so as to read 32 electricity meters parallelly. Bythis means, reading can be achieved through the parallel-connection of 32 electricity meters to RS485 convertor that is connected to a computer. In order to achieve parallel connection, terminals numbered (1) (B outlet) and terminals numbered (2) (A outlet) are connected to each other. A terminals are connected to A s and B terminals are connected to B s. To access to the numerous electricity meters those are on RS485 key, serial numbers of the electricity meters are used. For the questioning, /?XXXXXXXX! (CR) (LF) format is used. XXXXXXXX is eight-digit serial number of the electricity meter. Example: (11:25:35.796) Baud rate is changed to 300. (11:25:35.906) >/ ! [CR] [LF] (11:25:36.171) /AEL5<1>AEL.TF.09 [CR] [LF] (11:25:36.781) > [ACK] 051 [CR] [LF] (11:25:37.062) [ACK] (11:25:37.062) Baud rate is changed to (11:25:37.078) [SOH]R2 (STX) () [ETX]1 (11:25:37.125) [STX] 0.0.0( )[ETX]1 (11:26:05.180) > [SOH]B0)[ETX] q (11:26:05.250) [ACK] (10)
13 8. CONNECTION DIAGRAM 8.1 Connection Diagram for AEL.TF.19 / AEL.TF.21 (3x230/400V and 0,01-1(10)A) Meters WARNING: Terminal block to the right (B) and (A), RS-485 outputs. Certainly the energy Do not! 8.2 Connection Diagram for AEL.TF.20 / AEL.TF.24 (3x230/400V and 0,1-5(100)A) Meters WARNING: Terminal block to the right (B) and (A), RS-485 outputs. Certainly the energy Do not! Inner diameter of Current Sleeve of 3X10(100)A Combined Electricity Meters is 7 mm. If these electricity meters will be connected to a line of 100 Ampere, the cross section of copper and conductive part of line cable should at least be 25mm Connection Diagram for AEL.TF.19 / AEL.TF.21 (3x57.7/100V and 0,01-1(10)A) Meters WARNING: Terminal block to the right (B) and (A), RS-485 outputs. Certainly the energy Do not! (11)
14 9. DIAGRAM FOR ASSEMBLAGE MEASUREMENT AND SEAL POINTS (12)
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16 KÖHLER INC. CO. CONTACT INFO HEADQUARTERS: Bankalar Cad. Tenha Sokak Uçarlar Han No:8 Karaköy İstanbul / Türkiye Tel : (Pbx) Fax : e-posta : kohler@kohlersayac.com.tr THE FACTORY: Akçaburgaz Mah. 58. Sok. No:3 Esenyut İstanbul / Türkiye Tel : (Pbx) Fax : e-posta : kohlerfabrika@kohlersayac.com.tr DISTRICT OFFICES AND ELECTRICITY METER REPAIR MAINTENANCE AND CALIBRATION STATIONS Ankara Sanayi Caddesi Kuruçeşme Sokak No. 3/3 Ulus Ankara / Türkiye Tel : (Pbx) Fax : Adana Çınarlı Mahallesi Dr.Ali Menteşoğlu cad. Müge Apt. Kat.1 No.26 D3 Adana Tel : Fax : KÖHLER ELECTRICITY METERS INDUSTRY AND TRADE INC. CO.
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