AM 160 AM 360. The meter is MID certified as well as WELMEC 7.2 compliant and has been designed to serve billing purposes.
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1 Single and three phase static Meters AM 160 AM 360 The AM X60 series electricity meters are modern, electronic devices, designed for application in AMM systems for monitoring, check and control of electricity consumption. The meter allows saving operating and servicing data and has communication module for two-way remote data transmission and control commands. Communication protocol is in accordance IEC and DLMS. The meter is possible to configurator in customer accordance. The meter is MID certified as well as WELMEC 7.2 compliant and has been designed to serve billing purposes. Measuring System The AM X60 series electricity meter: z Is a single or three phase static device; z Has one- to four-tariffs; z Measures active energy in class A or class B; z Measures reactive energy in class 2 or 3; z Complies with EN , and EN ; z Is designed for direct connection. z There is included real time clock with exchangeable battery At the heart of the measuring part is the microprocessor that executes all major calculations and operations. It converts analog signals from current and voltage sensors to digital, calculates needed measurands, control next processes and save data to internal memory. Calibration is made through software calibration constant and it means that the measuring system doesn t have adjustable mechanical parts. Next important functionality is testing and saving information for tampering or other illegal activities which can endanger metrology attributes. Microcontroller control display screen, disconnector, tariff switching, LED flashing etc. The buttons allows change displayed values and disconnector status. Meter can communicate via optical interface locally and internal communication module.
2 LCD display The meter display can show a wide array of measurand values in 3 modes. Each mode can display different measurands. The modes can be normal, service (with automatic screen rotation and manual rotation) and battery (with manual screen rotation). Manual control is possible to use via push buttons. The values are displayed with prefix OBIS code and unit. The display can show other icons which describe current status of meter. Push Buttons Push buttons are used for moving up and down through manual display mode. A long pressing of both push buttons at the same time reverses meter disconnector position, thereby connecting or disconnecting all circuits powered by the meter. Meter Communication interface There can be communicated with meter through optical or PLC PRIME interface. Optical interface PLC PRIME interface Switching Function (Scheduler) Scheduler manages tariff switching, activate event recorder and make other events for control next required functionalities. Registers Profile (Load Profile) Required values are saved to the registers automatically at regular intervals. If the capacity of memory is exceeded the meter start rewrite the oldest records. Registers History Based on the generated events of scheduler, limiter, buttons etc. there are saved preselected values (registers) with time stamp. For example, logged can be energy registers at the end of the billing period (e.g. last day of month at 23:59:59). If the capacity of memory is exceeded the meter start rewrite the oldest records. Events Recorder Each selected event is possible to save to the event recorder with time stamp. If the capacity of memory is exceeded the meter start rewrite the oldest records. There are saved next events usually: z Strong DC magnetic field occurrence when a strong permanent magnet is attached / removed; z Terminal Block Cover opening (tampering); z Meter / Communication Module Cover Opening (tampering); z Power Outages and Drops below / above a preset limit; z Current average value monitoring, within preset limits; z Tariff switching; z Disconnector tripping by customer, Limiter or push buttons; Limiter Based on current values of selected registers of voltage, current, power, energy etc. and defined limits are made events which can be used for control of meter activities (disconnector switch ON/OF, record to event recorder, tariff switching, etc.). Disconnector Based on settable requirements is possible to switch ON/OFF output current terminal with disconnector. Real Time Clock (RTC) The meter is equipped with RTC and date. The RTC can be adjusted via the optical interface locally or remotely via communication module. A battery with a long service life backs up the RTC during power outages. The battery is possible to change through open terminal cover (breaking sealing of terminal cover). Battery status is shown on the display. Tariff The AMX60 series electricity meters can manage up to 4 tariffs. Tariff currently active is indicated on the display by symbols T1-T4. Tariff switching is done either according to plan (switching table or scheduler) or directly (master system via PLC module). Switching priority is set in the meter configuration. Meter Registers There are available registers of active and reactive energy in the meter. The registers are divided by energy flow, phases, and tariffs. Other auxiliary registers show instantaneous effective values of voltage, current, active power and power factor. Tampering protection Meter is equipped sensors removal of terminal cover and meter cover and magnetic field sensor. The sensors detect illegal activities (tampering). Meter Design The AM x60 electricity meter, stemming from a design traditionally proven, is designed so as to withstand demanding operation conditions, enable simple handling and deliver increased protection from unauthorized consumptions. The set of sealing positions safeguards various concealed parts of the meter from unauthorized entry. The design solution offers a simple installation. The meter case and terminal block dimensions comply with DIN The meter cover enables stacking of the meters during storage.
3 Technical Data Basic Data AM160 AM360 Connecting Direct two wires Direct four wires Nominal Voltage U n 220 V or 230 V 3 x 220 / 380 V or x 230 / 400 V Nominal voltage range 0,9 1,1 U n 0,9 1,1 U n Limit Operation Voltage Range 85 V up to 270 V 85 V up to 460 V Nominal Frequency f n 50 Hz 50 Hz Operation Frequency range ± 5 % f n ± 5 % f n Actual Consumption of Each Voltage Circuit (without module) maximum 2 W, max. 4 VA capacitive maximum 1.5 W, max. 3 VA capacitive Consumption of PLC coupling circuit maximum 10 VA capacitive maximum 10 VA capacitive for phase L1 Actual Consumption of Each Current Circuit < 0,3 VA for I = 5 A < 0,6 VA for I = 10 A < 0,9 VA for I = 15 A < 1,2 VA for I = 20 A According to EN , EN (measuring active energy) < 0,3 VA for I = 5 A < 0,6 VA for I = 10 A < 0,9 VA for I = 15 A < 1,2 VA for I = 20 A Reference Current I ref 5, 10, 15 or 20 A 5, 10, 15 or 20 A Maximum Current I max 40, 60 or 80 A 60, 80 or 100 A Transitional Current I tr 0,1 I ref 0,1 I ref Minimum Current I min 0,5 I tr 0,5 I tr Start-Up Current I st < 0,02 I tr < 0,02 I tr Accuracy Class of active energy class A or B class A or B According to EN , EN (measuring reactive energy) Electricity Meter Constant (testing LED output) programmable, usually imp. / 1 kwh programmable, usually imp. / 1 kwh Accuracy Class of reactive energy 5, 10, 15 or 20 A 5,1 0, 15 or 20 A Electricity Meter Constant (testing LED output) 40, 60 or 80 A 60, 80 or 100 A Basic current I b < 0,004 I b < 0,004 I b Maximum Current I max 2 or 3 2 or 3 Outputs Testing LED for active energy configurable, usually imp. /1 kwh configurable, usually imp. /1 kwh Testing LED for reactive energy configurable, usually imp. /1 kvarh configurable, usually imp. /1 kvarh Real Time Function Accuracy according to EN according to EN Back-Up Time minimum 4 years minimum 4 years Battery Type Panasonic CR2354 Panasonic CR2354 Impact of Surroundings Operation Temperature -25 C thru + 70 C -25 C thru + 70 C Storage Temperature -35 C thru + 70 C -35 C thru + 70 C Ingress Protection IP 53 IP 53 Disconnector Parameters Max. Switching Power VA VA Max. Switching Voltage 250 V 380 V Maximum Tripping Current 80 A 100 A Disconnector Mechanical Service Life 1 x10 5 cycles 5 x10 5 cycles Disconnector Electrical Service Life (with maximum load) 5 x10 3 cycles 5 x10 3 cycles Mechanical Specifications Weight 0,8 kg 1,75 kg Width 125 mm 178 mm Height 204 mm 284 mm Depth 74 mm 70 mm Installation as per Dimensional Sketch (width x height) 105 mm x 155/175 mm 150 mm x 210 / 230 mm Case Dimensions as per DIN as per DIN Operating Position vertical vertical Connection of Current and Neutral Wires Connecting Screws M5 x 10 mm M6 x 13 mm Torque 3,2 Nm 5,6 Nm Terminals Diameter 7.2 mm 7.2 mm Wire Cross-Section Maximum 35 mm 2 35 mm 2 Wire Cross-Section Minimum 4 mm 2 4 mm 2 Head Shape and Diameter CH (cylindrical head) / 6.5 mm CH (cylindrical head) / 6.5 mm Cross Groove SL-PZ (Combination Slot Pozidrive, size 2 as per ISO 4757) SL-PZ (Combination Slot Pozidrive, size 2 as per ISO 4757) Strength Class
4 Non-specified parameters are mentioned in relevant documents: EN Electricity metering equipment (a.c.) Part 1: General requirements, tests and test conditions -Metering equipment (class indexes A, B and C) EN Electricity metering equipment (a.c.) Part 3: Particular requirements - Static meters for active energy (class indexes A, B and C) IEC60529 Degrees of protection provided by enclosures (IP Code) IEC Electricity metering equipment (a.c.) - General requirements, tests and test conditions - Part 21: Tariff and load control equipment IEC Electricity metering equipment (AC) - General requirements, tests and test conditions - Part 11: Metering equipment IEC Electricity metering equipment (a.c.) - Particular requirements - Part 21: Static meters for active energy (classes 1 and 2) EN Electricity metering equipment (a.c.) - Particular requirements - Part 23: Static meters for reactive energy (classes 2 and 3) EN Electricity metering (a.c.) - Tariff and load control - Part 21: Particular requirements for time switches IEC Electricity metering - Data exchange for meter reading, tariff and load control - Part 21: Direct local data exchange IEC Electricity metering - Data exchange for meter reading, tariff and load control - Part 46: Data link layer using HDLC protocol IEC Electricity metering - Data exchange for meter reading, tariff and load control - Part 47: COSEM transport layers for IPv4 networks IEC Electricity metering - Data exchange for meter reading, tariff and load control - Part 53: COSEM application layer IEC Electricity metering - Data exchange for meter reading, tariff and load control - Part 61: Object identification system (OBIS) IEC Electricity metering - Data exchange for meter reading, tariff and load control - Part 62: Interface classes IEC60068 Environmental testing IEC Environmental testing Part 2-1: Tests Test A: Cold IEC Environmental testing Part 2-2: Tests Test B: Dry heat IEC61000 Electromagnetic compatibility (EMC) IEC Electromagnetic compatibility (EMC) - Part 4-2: Testing and measurement techniques -Electrostatic discharge immunity test IEC Electromagnetic compatibility (EMC) -Part 4-3: Testing and measurement techniques - Radiated, radiofrequency, electromagnetic field immunity test IEC Electromagnetic compatibility (EMC) - Part 4-4: Testing and measurement techniques - Electrical fast transient/burst immunity test IEC Electromagnetic compatibility (EMC) - Part 4-5: Testing and measurement techniques - Surge immunity test IEC Electromagneticcompatibility (EMC) - Part 4-6: Testing and measurement techniques - Immunity to conducted disturbances, induced by radio-frequency fields IEC Electromagnetic compatibility (EMC) - Part 4-8: Testing and measurement techniques - Power frequency magnetic field immunity test IEC Electromagnetic compatibility (EMC) - Part 4-11: Testing and measurement techniques - Voltage dips, short interruptions and voltage variations immunity tests Wiring diagram
5 AM160 Meter Housing Dimensional Sketch AM360 Meter Housing Dimensional Sketch
6 Installation Installation is done using three screws to an A-Base (hook screw holes, the bottom has 2 mounting holes). Installation dimensions as shown below, fixed on a solid, fireproof, hard to shake objects. Next instructions are mentioned below. Installation Authorization To install the meter, the following pre-requisites shall be observed: z Installation may only be done by knowledgeable persons or persons with higher qualification that were adequately trained; z Installation may be done only on surfaces for such purpose prepared and modified. This is to be checked prior to installation start; z Installation may be done in line with wiring conditions of the user. Installation Execution Prior to and during installation, the following shall be observed / used: z Meter with correct designation, correctly filled-in label, prescribed seals; z Meter Wiring Diagram; z Prescribed connecting material for meter connection (screws,...); z Seals and sealing pliers for sealing of cover plates and terminal cover; z Prescribed, undamaged tools; z Measuring device or indicator with buzzer. Wires Connection z Supply wires to be checked to be voltage free; z Supply wires to be deinsulated in sufficient length; z Wires to be inserted in corresponding terminals of terminal block, terminal board screws to be tightened with 3 up to 5 Nm torque. If wires cross-section is small, it is necessary to pay attention to their correct location in the terminal block. The correct location of the wire is inside the terminal block groove. Usage of a measuring device is recommended for verification of correct wire attachment. Screws Tightening Torque Screws Tightening Torque AM360 M6 x Nm 4 mm 2 wire minimum cross-section Screws Tightening Torque AM160 M5 x 10 3,2 Nm 4 mm 2 wire minimum cross-section Other connecting terminals M3 x Nm 1.5 mm 2 wire minimum cross-section Sealing screws of covers M4 0.5 Nm 3 mm seal hole diameter Installation Inspection To be checked after installation: z Meter identification number to match meter prescribed location; z Connection of bridge between voltage and current terminals (1 and 2) in the terminal block upper part; z Perfect tightening of terminal block screws; z Correct connection order of input and output wires; z Proper connection of neutral wire incorrect connection can result in meter breakdown; z Meter functions applicable LEDs are to be lit and correct signs displayed on display (no error messages present); z Correct tariff switching and identification. Installation inspection completed successfully, the terminal cover is to be installed and sealed. Troubleshooting No voltage in supply wires Display did not light up Bridge between terminals 1 and 2 disconnected Meter designed for different voltage L1, L2, L3 symbols flash alternatively Incorrect order of phases (switch positions of any two phases) One of the symbol L1, L2, L3 don t light One of the phase voltage isn t detected Optical head not connected to PC, PDA, Incorrectly set up serial port on PC, PDA, Meter not communicating with reading device (PDA, PC...) Incorrectly set up start-up speed PC, PDA SW does not support meter Poor communication signal Big Signal noise Meter not communicating with head-end collection software Meter unknown to head-end collection software Meter with incorrect (or missing) AMM address
7 Type Designation Single phase 1 Three phase 3 Measuring core 4Q 6 Basic performance 0 Direct connection Without disconnector 0 AM # 6 0. D. 1 I M0. 0 X 8 With disconnector 1 Imax. Of disconnector = Imax electrometer Type of communication module I Iternal communication module FW version HW modification Type of internal module M0-M9 Without external control of tariffs 0 Without external switch of tariffs X 4-tariffs without S0 8 D Maintenance Requirements Care and Maintenance The meter is a maintenance-free device with prescribed minimum service life of 15 years. The manufacturer discourages from using organic solvents, aggressive chemicals and abrasive cleaning preparations for optional cleaning of external surfaces from dust and other impurities. Prescribed storage temperatures are to be observed; failure to comply with these can shorten electronic parts service life. The meter is to be protected from humidity and moisture. Precipitations, humidity and liquids contain minerals, which cause corrosion of electrical circuits. If the meter becomes wet, it should neither be placed on nor dried by placing on or in a heat source (e.g. microwave, stove or heating bodies). The meter can overheat and some of its parts explode. The meter is not to be exposed to excessive heat; this can lead to covers deformation. The meter is not to be stored in cold premises. Humidity could condensate in the meter, (especially if warming up to nominal operation temperature follows), and damage meter electronic parts or have adverse effect on the meter insulation properties. Meter Transport The meter shall be packed for transport either in the original package, in which it was delivered by the manufacturer, or in such a package that can cause no damage resulting from handling or transport. Packaging Materials and Defunct Device Disposal: The devices at the end of their service life are to be handed over to specialized organizations, engaged in separation of used materials or their recycling. Unused devices are to be disposed of ecologically, in compliance with the Waste Act. Device. Contains no radioactive, carcinogenic or other material harming human health or environment. All plastic material used is recyclable. Packing Materials. Packing boxes are recyclable. Hand used boxes over to organizations as a source of secondary raw material or energy. Servis ZPA Smart Energy a.s. trademark SMART ENERGY Komenského 821 Tel.: zpa@zpa.cz TRUTNOV Fax: Czech Republic
8 Manufacturer s Warning The device is capable of safe operation. The manufacturer issued a Declaration of Conformity as per Sect. 13 of the Act 22/97 Coll. However, despite the said above, the manufacturer warns of the risk of possible danger resulting from incorrect device handling or application as follows: z Installation and maintenance needs to be performed by a knowledgeable person with corresponding electrotechnical qualification, that will inform the operator on conditions of safe operation; z The device may not be used for purposes other than those it was manufactured for; z The device may not be wilfully modified contrary to its type design; z The device may not be operated with different voltage, current and frequency than those it was produced for or professionally modified for; z The device shall be located and secured so as to complicate or disable handling by persons with no electrotechnical qualification, especially children; z Before every putting into operation, e.g. after repair, maintenance, etc., Ingress Protection is to be fully restored, all safety measures taken and revision done by an engineering inspector; z During operation, premises where the device is installed have to be free of danger of fire or explosion in case of occurrence of gases, vapors of inflammable liquids and occurrence of inflammable dust; z The device may be handled by a knowledgeable person only, handling performed without voltage with the exception of measurement by measuring device with insulated tips; z The device may not be operated under conditions or in an environment not ensuring safe operation (e.g. location on inflammable base, cover from inflammable material, insufficient protection from penetration of foreign elements or water or other liquids); z The device may not be operated with vibrations and oscillations exceeding those specified in the technical specification. Should the user fail to respect any of the aforesaid warnings and should any defect occur as an incidental consequence of such a failure, the manufacturer shall not be liable for the defect. If the storage and operation condition isn t observed than it can have negative influence for lifetime of meter. Documentation and attachments Description and instruction DLMS objects Customer sheet ZPA Smart Energy a.s., Komenského 821, Trutnov, Czech Republic Phone: , fax: zpa@zpa.cz,
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