HYBRID LINEAR ACTUATORS

Transcription

1 HYRID LINER CTUTORS H i g h Pe r f o r m a n c e S t e p p e r M o t o r L i n e a r c t u a t o r s ITR

2 Helix Linear Technologies, Inc., eachwood, Ohio COMPNY CULTURE Helix is a global supplier to the Medical Device, Life Science, Security, Semiconductor, erospace, Electromechanical and Defense industries. Helix leads the linear motion industry by manufacturing the highest quality linear actuation solutions in the world. We focus entirely on manufacturing electromechanical actuation systems that help our customer be more productive and profitable. Our execution of innovative product designs solves real problems for our customers and builds a foundation for long term success. Our culture is based on a team of smart, happy and competitive professionals focused on manufacturing innovative products centered on delivering precise electromechanical linear motion solutions. We are in the people business, as well as the product business. People make and sell our products and a team of smart, happy and competitive people make a company healthy. HISTORY Helix was founded in 211 to manufacture high-quality lead screws for the growing electromechanical actuation industry. Helix s rapid growth has included the addition of linear actuator solutions to deliver integrated and turnkey solutions. OPERTIONS Our company is built to deliver high-quality products and engineering support to solve the most demanding linear motion applications in any industry. We deliver components and subsystem solutions to high volume OEMs and custom machine builders to help secure their success. 232 Commerce Park Road eachwood, OH US or sales@

3 Hybrid Stepper Motor ctuators Nema 8, 11, 14, 17, 23 TLE OF CONTENTS COMPNY OVERVIEW 2 ORDERING GUIDE 4 6 PRODUCT SUMMRY 5 NEM 8 LINER CTUTOR 6-7 NEM 11 LINER CTUTOR 8-9 Lead Screw Options and End Machining NEM 14 LINER CTUTOR 1-11 Each hybrid linear actuator is available with standard sizes of precision lead screws. Custom sizes are easily integrated NEM 17 LINER CTUTOR NEM 23 LINER CTUTOR LED SCREW OPTIONS 16 LED SCREW MCHINING 17 Motor Specifications High-performance hybrid stepper motors are used to build each precision actuator. Custom sizes are readily available. CUSTOM SOLUTIONS 18 EZZE-MOUNT ERING SUPPORTS 19 Force (oz.) Force vs. Pulse Rate (inch).12 (.3).6 (.15) N U Lead Screw Code Thrust (N) Force (oz.) Force vs. Pulse Rate (metric).19 (.5) Lead Screw Code Thrust (N) 18 MOTOR / ELECTRICL SPECIFICTIONS 2 GLOSSRY & DEFINITIONS Pulse Rates (full steps/sec) Load area not recommended (.1) C Pulse Rates (full steps/sec) Load area not recommended 1 QULITY SYSTEM ONLINE 3

4 HYRID STEPPER MOTOR CTUTORS Helix hybrid stepper motor actuators feature heavy duty ball bearings to maximize their thrust. Helix lead screws are securely laser welded into the motor s rotor to minimize backlash and provide years of dependable life. ipolar for more power and unipolar windings are available, both providing quiet and smooth operation with your drive. Helix can also provide a high performance drive for your application. Optional accessories available are connectors, wire harnesses, encoders and custom lead nuts. HYRID STEPPER MOTOR CTUTOR ORDERING GUIDE SM 8 S E NF 8. P1 M1 E 2 Series Series Model Motor Length ctuator Style Lead Screw Nut Style Lead Screw Length Lead Screw Precision earing Support Encoder Encoder Position SM Stepper Motor ctuator S Single Stack Motor D Double Stack Motor T Triple Stack Motor E Rotating Screw See Lead Screw Table on Page 16 NT Standard Freewheeling Nut with Threaded Mount NF Standard Freewheeling Nut with Flanged Mount T nti-acklash Nut with Threaded Mount F nti-acklash Nut with Flanged Mount Length (inch) example: 8. P1.3 / Inch P2.1 / Inch M1 Universal Mount Single earing F1 Flanged Mount Single earing E 2 2 CPR E 5 5 CPR E1 1 CPR E2 2 CPR FINL PRT NUMER: SM - 8SE NF P1 - M - E2 - ENCODER POSITION DIGRM NEM Size 8 NEM Sizes 11, 14, 17, 23 Position Position Position Position MOTOR MOTOR MOTOR MOTOR ENCODER ENCODER ENCODER ENCODER 232 Commerce Park Road eachwood, OH US or sales@

5 THE HELIX DVNTGE REDY TO USE - RIGHT OUT OF THE OX PRE-ENGINEERED SSEMLED TESTED The roadest Selection of Linear Stepper ctuators Thousands of combinations of lead screws and lead screw nuts in stock No compromises of design and efficiency Helix Linear Stepper Motors re Precision Manufactured Peak performance Equipped with deep groove ball bearings Maximum thrust loads Long life Optional encoders and wiring harness are available Lead screws welded in motor shafts Proprietary Laser Welding Process Ensures strong bond between screw and motor Precision alignment Eliminates need for costly support bearing and coupling Provides maximum system stiffness Lead Screws re PTFE Coated in an In-house Computer Controlled Environment Uniform coating Long lasting, smooth operating life Ensures prompt delivery and total quality control Nuts are injection molded using the latest technology and materials PTFE dry lubricant on lead screws Rapid prototyping services, custom design actuators or a complete linear system. If there is a need for a custom motor, motor harness, lead or diameter, special coating, different materials or a custom nut configuration, please contact Helix for more information. The specifications and data in this publication are believed to be accurate and reliable. However, it is the responsibility of the product user to determine the suitability of Helix products for a specific application. While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement. ONLINE 5

6 HYRID LINER CTUTOR SM - 8 Size 8 - Hybrid Linear ctuator (1.8 Step ngle) MOTOR CHRCTERISTICS Without bearing support Wiring Operating Voltage Current / Phase Resistance / Phase Inductance / Phase Power Consumption Temperature Rise Weight Insulation Resistance ipolar 5 VDC Ω 5. mh 2.4 W 135 F 1.5 oz (43g) 2 M Ω Shown with Flanged EZZE-Mount SPEED CHRTS Shown with Universal EZZE-Mount Force (oz.) Force vs. Pulse Rate (inch).12 (.3).6 (.15) N Pulse Rates (full steps/sec) U Lead Screw Code Load area not recommended ROTTING SCREW / TRNSLTING NUT Thrust (N) Force (oz.) Force vs. Pulse Rate (metric).19 (.5).39 (.1) END VIEW C Lead Screw Code Pulse Rates (full steps/sec) Load area not recommended See Screw Diameter Tables on Page Max 15.4 ± ± Max Thrust (N) Make Nut Selections on Next Page ø M2 DEEP 3. MIN 3 Ls± Commerce Park Road eachwood, OH US or sales@

7 SM - 8 Size 8 - Hybrid Linear ctuator (1.8 Step ngle) VILLE LED SCREWS WIRING DIGRM Screw Diameter Lead Diameter / Lead Code Travel Per Step LK mm 1.mm mm GRN 4.mm 2.mm mm More sizes available - See Page 16 i-polar (4 Leads) RED LU NT - STNDRD THREDED NUT NF - STNDRD FLNGED NUT.4 OD.75 THD 3/8-24 UNF.4.4 7/ (2 ).12 Dia. Slots C T - NTI-CKLSH THREDED NUT F - NTI-CKLSH FLNGED NUT THD 3/8-24 UNF.4 OD / (2 ).12 Dia. Slots C EZZE-MOUNTS - UNIVERSL MOUNT EZM-42 EZZE-MOUNTS - FLNGED EZF-42 SECTION R.2 MX..66 SECTION = Mounting Surface = Mounting Surface The specifications and data in this publication are believed to be accurate and reliable. However, it is the responsibility of the product user to determine the suitability of Helix products for a specific application. While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement. ONLINE 7

8 HYRID LINER CTUTOR SM - 11 Size 11 - Hybrid Linear ctuator (1.8 Step ngle) MOTOR CHRCTERISTICS Without bearing support Wiring Operating Voltage Current / Phase Resistance / Phase Inductance / Phase Power Consumption Temperature Rise Weight Insulation Resistance SPEED CHRTS ipolar 5 VDC Ω 6.7 mh 4.2 W 135 F 4.2oz (119g) 2 M Ω Shown with Flanged EZZE-Mount Shown with Universal EZZE-Mount Motor Speed vs. Force Lead Screw Code Linear Speed vs. Force Lead Screw Code Force (lbs) Force (N) Force (lbs) Force (N) Motor Speed (RPM) Load area not recommended 2 (54) 4 (12) 6 (152) 8 (23) 1 (254) 12 (35) 14 (356) Linear Speed [in/s(mm/s)] Load area not recommended ROTTING SCREW / TRNSLTING NUT END VIEW See Screw Diameter Tables on Page Max 23±.1 Make Nut Selections on Next Page ø22.33 Ls± M2.5 DEEP 4. MIN WG26 UL ± Max 232 Commerce Park Road eachwood, OH US or sales@

9 SM - 11 Size 11 - Hybrid Linear ctuator (1.8 Step ngle) VILLE LED SCREWS WIRING DIGRM Screw Diameter Lead Diameter / Lead Code Travel Per Step LK GRN More sizes available - See Page 16 i-polar (4 Leads) RED LU NT - STNDRD THREDED NUT NF - STNDRD FLNGED NUT.4 OD.75 THD 3/8-24 UNF.4.4 7/ (2 ).12 Dia. Slots C T - NTI-CKLSH THREDED NUT F - NTI-CKLSH FLNGED NUT THD 3/8-24 UNF.4 OD / (2 ).12 Dia. Slots C EZZE-MOUNTS - UNIVERSL MOUNT EZM-44 EZZE-MOUNTS - FLNGED EZF-44 SECTION R.2 MX..66 SECTION = Mounting Surface = Mounting Surface The specifications and data in this publication are believed to be accurate and reliable. However, it is the responsibility of the product user to determine the suitability of Helix products for a specific application. While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement. ONLINE 9

10 HYRID LINER CTUTOR SM - 14 Size 14 - Hybrid Linear ctuator (1.8 Step ngle) MOTOR CHRCTERISTICS Without bearing support Wiring Operating Voltage Current / Phase Resistance / Phase Inductance / Phase Power Consumption Temperature Rise Weight Insulation Resistance SPEED CHRTS ipolar 5 VDC Ω 13 mh 5.7 W 135 F 5.7 oz (162g) 2 M Ω Shown with Flanged EZZE-Mount Shown with Universal EZZE-Mount Force (lbs) Motor Speed vs. Force Lead Screw Code Force (N) Force (lbs) Linear Speed vs. Force Lead Screw Code Force (N) Motor Speed (RPM) Load area not recommended 1 4 (12) 8 (23) 12 (35) 16 (45) 2 (58) Linear Speed [in/s(mm/s)] Load area not recommended 44 ROTTING SCREW / TRNSLTING NUT END VIEW See Screw Diameter Tables on Page 11 ø Max 26±.1 26 ±.1 35 Max Make Nut Selections on Next Page 2. 4 M3 DEEP 3.5 MIN 3 Ls±.3 WG26 UL Commerce Park Road eachwood, OH US or sales@

11 SM - 14 Size 14 - Hybrid Linear ctuator (1.8 Step ngle) VILLE LED SCREWS WIRING DIGRM Screw Diameter Lead Diameter / Lead Code Travel Per Step LK GRN More sizes available - See Page 16 i-polar (4 Leads) RED LU NT - STNDRD THREDED NUT THD 9/16-18 UNF NF - STNDRD FLNGED NUT OD C.75 5/8 (3 ) Dia. Slots.625 T - NTI-CKLSH THREDED NUT F - NTI-CKLSH FLNGED NUT THD 9/16-18 UNF OD / RT - RDIL NTI-CKLSH THREDED NUT THD 9/16" - 18 UNF CD.75 (3 ).144 Dia. Slots OD RF - RDIL NTI-CKLSH FLNGED NUT 5/8" EZZE-MOUNTS - UNIVERSL MOUNT EZM-44 (3x).144 Dia. Slots C EZZE-MOUNTS - FLNGED EZF SECTION R.2 MX..66 SECTION = Mounting Surface = Mounting Surface The specifications and data in this publication are believed to be accurate and reliable. However, it is the responsibility of the product user to determine the suitability of Helix products for a specific application. While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement. ONLINE 11

12 HYRID LINER CTUTOR SM - 17 Size 17 - Hybrid Linear ctuator (1.8 Step ngle) MOTOR CHRCTERISTICS Without bearing support Wiring Operating Voltage Current / Phase Resistance / Phase Inductance / Phase Power Consumption Temperature Rise Weight Insulation Resistance SPEED CHRTS ipolar 5 VDC 7 m 7.2 Ω 87 mh 7 W 135 F 8.5 oz (241g) 2 M Ω Shown with Flanged EZZE-Mount Shown with Universal EZZE-Mount Force (lbs) Motor Speed vs. Force Lead Screw Code Force (N) Force (lbs) Linear Speed vs. Force Lead Screw Code Force (N) Motor Speed (RPM) Load area not recommended (12) (23) (35) (45) (58) Linear Speed [in/s(mm/s)] Load area not recommended ROTTING SCREW / TRNSLTING NUT END VIEW See Screw Diameter Tables on Page 13 ø Max 31±.1 Make Nut Selections on Next Page 2. 4 M3 DEEP 3.5 MIN 3 31 ± Max Ls±.3 WG26 UL Commerce Park Road eachwood, OH US or sales@

13 SM - 17 Size 17 - Hybrid Linear ctuator (1.8 Step ngle) VILLE LED SCREWS WIRING DIGRM Screw Diameter Lead Diameter / Lead Code Travel Per Step LK GRN More sizes available - See Page 16 i-polar (4 Leads) RED LU NT - STNDRD THREDED NUT THD 9/16-18 UNF NF - STNDRD FLNGED NUT OD / (3 ).144 Dia. Slots C T - NTI-CKLSH THREDED NUT THD 9/16-18 UNF F - NTI-CKLSH FLNGED NUT OD / CD.75 (3 ).144 Dia. Slots RT - RDIL NTI-CKLSH THREDED NUT THD 9/16" - 18 UNF RF - RDIL NTI-CKLSH FLNGED NUT OD 1. 5/8" EZZE-MOUNTS - UNIVERSL MOUNT EZM-44 (3x).144 Dia. Slots C EZZE-MOUNTS - FLNGED EZF SECTION R.2 MX..66 SECTION = Mounting Surface = Mounting Surface The specifications and data in this publication are believed to be accurate and reliable. However, it is the responsibility of the product user to determine the suitability of Helix products for a specific application. While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement. ONLINE 13

14 HYRID LINER CTUTOR SM - 23 Size 23 - Hybrid Linear ctuator (1.8 Step ngle) MOTOR CHRCTERISTICS Wiring ipolar Operating Voltage 5 VDC Current / Phase 1.3 Resistance / Phase 3.85 Ω Inductance / Phase 1.5 mh Power Consumption 13 W Temperature Rise 135 F Weight 18 oz (511g) Insulation Resistance 2 M Ω SPEED CHRTS Without bearing support Shown with Flanged EZZE-Mount Shown with Universal EZZE-Mount Force (lbs) Motor Speed vs. Force Lead Screw Code Force (N) Force (lbs) Linear Speed vs. Force Lead Screw Code Force (N) Motor Speed (RPM) Load area not recommended (254) (58) (762) (116) (127) (1524) Linear Speed [in/s(mm/s)] Load area not recommended ROTTING SCREW / TRNSLTING NUT END VIEW See Screw Diameter Tables on Page 15 ø Max 47.14±.1 Make Nut Selections on Next Page ± Max 1.6 4x Ø Ls±.3 WG26 UL Commerce Park Road eachwood, OH US or sales@

15 SM - 23 Size 23- Hybrid Linear ctuator (1.8 Step ngle) VILLE LED SCREWS WIRING DIGRM Screw Diameter Lead Diameter / Lead Code Travel Per Step LK GRN More sizes available - See Page 16 i-polar (4 Leads) RED LU NT - STNDRD THREDED NUT THD 5/8-18 UNF NF - STNDRD FLNGED NUT OD / T - NTI-CKLSH THREDED NUT THD 5/8-18 UNF (3 ).144 Dia. Slots OD C F - NTI-CKLSH FLNGED NUT / CD.875 (3 ).144 Dia. Slots RT - RDIL NTI-CKLSH THREDED NUT THD 9/16" - 18 UNF RF - RDIL NTI-CKLSH FLNGED NUT OD (3x).144 Dia. Slots /8" C EZZE-MOUNTS - UNIVERSL MOUNT EZM-47 EZZE-MOUNTS - FLNGED EZF-47 SECTION Thru.28 Q Ref. R.3 MX (4) (6) = Mounting Surface.22 (4) SECTION = Mounting Surface The specifications and data in this publication are believed to be accurate and reliable. However, it is the responsibility of the product user to determine the suitability of Helix products for a specific application. While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement. ONLINE 15

16 LED SCREW SPECIFICTIONS INCH LED SCREWS* NEM 8 NEM 11 NEM 14 NEM 17 NEM Ø.188 Ø.25 Ø.25 Ø.313 Ø.375 Ø Lead (in) Linear Travel / Step (in) METRIC LED SCREWS* NEM 8 NEM 11 NEM 14 NEM 17 NEM 23 4mm Ø 4mm Ø 6mm Ø 6mm Ø 8mm Ø 1mm Ø Lead (mm) Linear Travel / Step (mm) M M35 *More sizes available - Contact Helix for more information 232 Commerce Park Road eachwood, OH US or sales@

17 LED SCREW SPECIFICTIONS - CONTINUED LED SCREW Material vailable Coatings Standard Lead ccuracy [in/ft (μm/3 mm)] Precision Lead ccuracy [in/ft (μm/3 mm)] Straightness [in/ft (μm/3 mm)].5 (125) 3 Series Stainless Steel PTFE - For use with cetal nuts Ceramic Coating - for use with bronze nuts FNC - For use with bronze or acetal nuts.1 (25).3 (75).5 (125) LED SCREW NUT Standard Material High Performance Material Extreme Strength Material Nut Efficiency (2) Helix Precision cetal (internally Lubricated) Helix Precsion Thermoplastic (internally Lubricated) Helix ronze Typical Linear Travel Life [in (km)] 1 x 1 6 (25) END MCHINING FOR LED SCREWS* Standard Edge reak Turned Journal REK EDGE.1 MX Ground Journal Snap Ring Groove REK EDGE.1 MX REK EDGE.1 MX *Visit for end machining templates. The specifications and data in this publication are believed to be accurate and reliable. However, it is the responsibility of the product user to determine the suitability of Helix products for a specific application. While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement. ONLINE 17

18 CUSTOM SOLUTIONS CRETE PCKGED CTUTION SOLUTIONS CUSTOMIZE STNDRD CTUTOR DESIGNS Customized Linear Slides Hybrid stepper motors and servo motors Motor mount Integrated profile rail Flags & switches Custom lead screw nut PTFE coated screw Fully customized linear slide Customized Linear ctuators Hybrid stepper motors and servo motors Integrated profile rail earing supports for screw Customized carriage block PTFE coated screw Custom molded anti-backlash nut Linear ctuator with integrated profile rail The custom solutions team at Helix is focused on delivering custom actuation systems. Our services include: Design support Prototyping / 3D printing Testing and qualification Production assembly and integration 232 Commerce Park Road eachwood, OH US or sales@

19 EZZE-MOUNT ERING SUPPORTS EZZE-MOUNT ERING SUPPORTS EXTEND THE LIFE OF YOUR LINER CTUTOR Stainless Steel and nodonized luminum EZZE-Mounts Helix bearing supports can be easily added to a hybrid linear actuator to support the end of the lead screw. dding a Helix EZZE-Mount helps extend the life of your linear actuator by eliminating radial deflection and vibration. lso vailable in Double earing Options Shown with Flanged EZZE-Mount Flanged Double earing EZZE-Mount Shown with Universal EZZE-Mount Universal Double earing EZZE-Mount Motor Size SM - 8 SM - 11 SM - 14 SM - 17 SM - 23 Flanged Mount Part Number EZF-42 EZF-44 EZF-44 EZF-44 EZF-47 Universal Mount Part Number EZM-42 EZM-44 EZM-44 EZM-44 EZM-47 Flanged Mount Part Number - Double earing EZF-12 EZF-14 EZF-14 EZF-14 EZF-17 Universal Mount Part Number - Double earing EZM-12 EZM-14 EZM-14 EZM-14 EZM-17 The specifications and data in this publication are believed to be accurate and reliable. However, it is the responsibility of the product user to determine the suitability of Helix products for a specific application. While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement. ONLINE 19

20 MOTOR / ELECTRICL SPECIFICTIONS MOTOR Model Number SM - 8 SM - 11 SM - 14 SM - 17 SM - 23 Frame Size NEM 8 NEM 11 NEM 14 NEM 17 NEM 23 Step Size [ ] Max. xial Load (3) [lbs (N)] 1 (45) 2 (89) 5 (222) 75 (334) 2 (89) Max. Radial Play lbs 1 4) End Play lbs 2 9) Concentricity of Mounting Pilot to Shaft [in (mm)].3 (.8) TIR.3 (.8) TIR Perpendicularity of Shaft to Mounting Face [in (mm)].3 (.8) TIR Max. Case Temperature [ F ( C)] 14 (6) 176 (8) Storage Temperature [ F ( C)] -4 to 122 (-2 to 5) Max. Humidity (non-condensing) [%] 85 Magnet Wire Insulation Class 13 C (266 F) Insulation Resistance 1 5 VDC Dielectric Strength 5 VC for 1 minute SSEMLY Max. acklash with Standard Nut [in (mm)].1 (.25) Max. acklash with Helix nti-acklash Nut [in (mm)] () Runout [in/ft (μm/3 mm)].7 (175) Operating Temperature [ F ( C)] 15 to 125 (- 1 to 5) ENCODER DIMENSIONS NEM Size 8 NEM Sizes 11, 14, 17, 23 Ø.315 THRU SE [8] PIN 1 6 PIN [16.59mm].25 SQURE PINS MTES TO CON-FC1 PIN 2 2X Ø.11 [2.79].55 [12.82] Ø.586C [14.88].575 [14.61] [36.23mm] [31.5mm] Ø.866 [22] 2.38 [51.76mm] 232 Commerce Park Road eachwood, OH US or sales@

21 GLOSSRY ND DEFINITIONS Detent or Residual Torque The torque required to rotate the motor s output shaft with no current applied to the windings. Drives Term depicting the external electrical components to run a Stepper Motor System. This will include power supplies logic sequencers, switching components and usually a variable frequency pulse source to determine the step rate. Dynamic Torque The torque generated by the motor at a given step rate. Dynamic torque can be represented by pull-in torque or pull-out torque. Holding Torque The torque required to rotate the motor s output shaft while the windings are energized with a steady state D.C. current. Inertia The measure of a body s resistance to acceleration or deceleration. Typically used in reference to the inertia of the load to be moved by a motor or the inertia of a motor s rotor. Linear Step Increment The linear travel movement generated by the lead screw with each single step of the rotor. Maximum Temperature Rise llowable increase in motor temperature by design. Motor temperature rise is caused by the internal power dissipation of the motor as a function of load. This power dissipation is the sum total from I 2 R (copper loss), iron (core) loss, and friction. The final motor temperature is the sum of the temperature rise and ambient temperature. Pulse Rate The number of pulses per second (pps) applied to the windings of the motor.the pulse rate is equivalent to the motor step rate. Ramping drive technique to accelerate a given load from a low step rate, to a given maximum step rate and then to decelerate to the intial step rate without the loss of steps. Single Step Response Time required for the motor to make one complete step. Step The angular rotation produced by the rotor each time the motor receives a pulse. For linear actuators a step translates to a specific linear distance. Step ngle The rotation of the rotor caused by each step, measured in degrees. Steps Per Revolution The total number of steps required for the rotor to rotate 36. Torque The sum of the frictional load torque and inertial torque. Pull Out Torque The maximum torque the motor can deliver once the motor is running at constant speed. Since there is no change in speed there is no inertial torque. lso the kinetic energy stored in the rotor and load interia help to increase the pull of the torque. Pull In Torque The torque required to accelerate the rotor inertia and any rigidly attached external load up to speed plus whatever friction torque must be overcome. Pull-in torque, therefore, is always less than pull-out torque. Torque to Inertia Ratio Holding torque divided by rotor inertion. Pulses Per Second (PPS) The number of steps that the motor takes in one second (sometimes called steps per second ). This is determined by the frequency of pulses produced by the motor drive. The specifications and data in this publication are believed to be accurate and reliable. However, it is the responsibility of the product user to determine the suitability of Helix products for a specific application. While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement. ONLINE 21

22 QULITY HIGH TECH QULITY EXPERIENCE INSPECTION CPILITY When you select Helix Linear Technologies as a supplier, you can be assured that your product will be designed and tested to rigorous product planning. Pre-design activity includes understanding of customer requirements applied to predictive models, engineering calculations and linear modeling through prototype development, stereo-lithography samples of form, fit, and function that verify design criteria. Roundness Measurement - Critical to quality, characteristics such as roundness are monitored throughout the screw manufacturing process. Lead ccuracy Measurement - Precise lead accuracy measurment systems are utilized to validate process to conform to Helix internal specifications and customer requirements. VLIDTION ND VERIFICTION Through years of rigorous development, Helix has proven its designs and manufacturing processes against the most stringent standards and specifications. Design and process verification and validation tools are employed throughout the product life cycle. CERTIFICTIONS Helix serves many customers in the erospace and Medical device markets and has complied with common Quality System Requirements. Contour Readers - Prior to the start of any production run, thread form geometry is precisely measured to stringent engineering specifications. ITR Helix is registered with the Department of State For International Traffic In rms Compliance. The Department of State is responsible for the export and temporary import of defense articles and services governed by 22 U.S.C of the rms Export Control ct. ITR 232 Commerce Park Road eachwood, OH US or sales@

23 QULITY - CONTINUED QULITY TOOLS: Design for Six Sigma manufacturing D.O.E. (Design of Experiments) PQP (dvanced Product Quality Planning) DFME, PFEM FE (Finite Element nalysis) DVP&R (Design Verification Plan & Report) Reliability testing Process validation to 21 CFR Part 82 (Medical Device) TESTING Efficiency Measurement - Helix Engineering has designed test machines to measure and validate screw assembly efficiency. Torque Measurement - Preloaded lead screw assemblies are evaluated to determine compliance with engineering specifications utilizing a dynamic torque testing machine. FUNCTIONL TESTING HELIX QULITY EVOLUTION Developed Manufacturing Systems Quality Systems and ccreditations Supply Chain pproval Process State of the rt Management Systems PQP Launch Protocols Force t f t1 t Torque System and Process Protocols Engineering nalysis and Predictive Tools Reliability Engineering and Testing Force Torque1 Torque2 Helix test systems and engineered testing processes perform analysis and verification of life, durability, and performance. The functional testing defines operating limits in specifications and helps set defined targets in product launch process and sssurance plans. The engineered testing provides predictive tools, generates data for prognostics, and validates performance wear models. Life tests help determine performance in multiple operating conditions as well. Helix offers proof testing for customers developing new systems and actuators to help accelerate product release dates. Custom Engineered and uilt Test Instrumentation Design and Test for Fault Tolerance and Prognostics Certification Testing The specifications and data in this publication are believed to be accurate and reliable. However, it is the responsibility of the product user to determine the suitability of Helix products for a specific application. While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement. ONLINE 23

24 LINER MOTION PPLICTIONS High Quality, Precision Linear Motion Solutions LIFE SCIENCES PRINTING & INDING Pipeting automation Syringe pumps Microscopes MRI scanners CT scanners Radiographic machines In-vitro diagnostics Genomics lood gas chemistry Z axis actuators Multi-axis gantries 3D printing utomation / Material handling dditive manufacturing (D) Large format sign printing Digital offset printing process Folding and sealing equipment Thermal CTP systems SECURITY - MILITRY SEMICONDUCTOR utomated door locking systems Pan-tilt-zoom cameras utomated gates Tactical automated security cameras Missle fin actuation Tank sighting systems Drones and UVs Torpedo fin actuation Guided munitions urnishing stages Stacking systems Vision inspection machines X, Y, Z gantries Wafer elevators / Wafer handling coustic microscopes Ultrasonic imaging Tuning coils Vacuum chamber doors 232 Commerce Park Road eachwood, OH US or sales@