LEAD SCREW LINEAR ACTUATORS Profile Rail Linear Actuators
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1 LEAD SCREW LINEAR ACTUATORS Profile Rail Linear Actuators ITAR
2 Helix Linear Technologies, Inc., Beachwood, Ohio COMPANY CULTURE Helix is a global supplier to the Medical Device, Life Science, Security, Semiconductor, Aerospace, Electromechanical and Defense industries. Helix leads the linear motion industry by manufacturing the highest quality linear actuation solutions in the world. We focus entirely on manufacturing electromechanical actuation systems that help our customer be more productive and profitable. Our execution of innovative product designs solves real problems for our customers and builds a foundation for long term success. Our culture is based on a team of smart, happy and competitive professionals focused on manufacturing innovative products centered on delivering precise electromechanical linear motion solutions. We are in the people business, as well as the product business. People make and sell our products and a team of smart, happy and competitive people make a company healthy. HISTORY Helix was founded in 211 to manufacture high-quality lead screws for the growing electromechanical actuation industry. Helix s rapid growth has included the addition of linear actuator solutions to deliver integrated and turnkey solutions. OPERATIONS Our company is built to deliver high-quality products and engineering support to solve the most demanding linear motion applications in any industry. We deliver components and subsystem solutions to high volume OEMs and custom machine builders to help secure their success. 232 Commerce Park Road Beachwood, OH USA or sales@
3 TABLE OF CONTENTS NEMA 8, 11, 17, 23 PR Screw Actuators 4-11 COMPANY OVERVIEW IFC ORDERING GUIDE 2 LEAD SCREW OPTIONS 3 PRA 8 LEAD SCREW LINEAR ACTUATOR 4-5 Screw Options 3 Series Stainless Steel +/-.3/inch lead accuracy PRA 11 LEAD SCREW LINEAR ACTUATOR 6-7 PRA 17 LEAD SCREW LINEAR ACTUATOR PRA 23 LEAD SCREW LINEAR ACTUATOR 1-11 STEPPER MOTOR OPTIONS ENCODER OPTIONS H4X PTFE COATING SCREW AND NUT OPTIONS 12 CUSTOM SOLUTIONS Buckling Column Load Curves PERFORMANCE CHARTS 16 Buckling Load (N) 14, 9, 4,5 2,3 1, BUCKLE COLUMN LOADS Actuator Length (X) mm ONLINE 1
4 LEAD SCREW LINEAR ACTUATOR Helix Profile Rail Linear Actuators feature smooth, clean and quiet linear positioning. The PRA is built with a 3 series stainless steel precision lead screw coated with the Helix H4X PTFE dry lubricant that extends the lead screw nut life by 8-1X. The lead screw assembly also incorporates a standard or anti-backlash nut to eliminate axial and radial lash. The PRA linear actuator utilizes a precision ground profile rail for guidance to deliver pitch, roll and yaw guidance. These pre-assembled linear actuators offer a turn-key solution for linear motion solutions and quick deliveries. PRA Ordering Guide Table PRA - 17 D - 25 N E2 - A Series - Series Model Motor Length - Code Nut Style - Actuator Length - Encoder - Encoder Position 8 11 S Single Stack N Standard Freewheeling Nut E 2 2 CPR A PRA 17 D Double Stack See Code Table Pg. 5 A Axial Anti-Backlash Length (inch) example: 1. E 5 5 CPR E 1 1 CPR 23 T Triple Stack R Radial Anti-Backlash E 2 2 CPR B Consult our Application Engineers (sales@) for custom solutions. Encoder Position Diagram NEMA Size 8 NEMA Sizes 11, 14, 17, 23 Position A Position B Position A Position B MOTOR MOTOR MOTOR MOTOR ENCODER ENCODER ENCODER ENCODER 232 Commerce Park Road Beachwood, OH USA or sales@
5 PRA - Options LEAD SCREW OPTIONS PRA-8 Screw Code Code Efficiency % Torque (in-lb) PRA11 Screw Code Code Efficiency % Torque (in-lb) PRA17 Screw Code Code Efficiency % Torque (in-lb) M PRA23 Screw Code Code Efficiency % Torque (in-lb) The specifications and data in this publication are believed to be accurate and reliable. However, it is the responsibility of the product user to determine the suitability of Helix products for a specific application. While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement. ONLINE 3
6 LEAD SCREW LINEAR ACTUATOR PRA-8 - LEAD SCREW LINEAR ACTUATOR NEMA 8 - Hybrid Stepper Motor (1.8 Step Angle) AVAILABLE LEAD SCREWS Model Screw Pitch Travel Per Step PRA PRA PRA PRA PRA PRA PRA PRA PRA PRA PRA PRA PRA MOTOR CHARACTERISTICS Wiring Bipolar Step Angle 1.8 Operating Voltage 5 VDC Current / Phase.24 A Resistance / Phase 2.4 Ω Inductance / Phase 5. mh Power Consumption 2.4 W Temperature Rise 135 F Weight 1.5 oz (43g) Insulation Resistance 2 M Ω WIRING DIAGRAM BLK A GRN A Bi-Polar (4 s) B RED B BLU 232 Commerce Park Road Beachwood, OH USA or sales@
7 PRA - 8 NEMA 8 - Hybrid Stepper Motor (1.8 Step Angle) PRA-8 - SPECIFICATIONS RECOMMENDED OVERTRAVEL OF 5mm BE ADDED TO EACH END OF DESIRED STROKE WHEN USING STEPPER MOTOR CARRIAGE DETAIL PRA 8 with optional potentiometer FORCE/SPEED CHARTS Force (oz.) Force vs. Speed (RPMs) Screw Code Force (N) Force (oz.) Force vs. Linear Velocity Screw Code Force (N) Speed: RPMs Recommended Load Limit.1 (2.54).2 (5.8).3 (7.62).4 (1.16).5 (12.7).6 (15.24) Speed: in./sec. (mm/sec.) Recommended Load Limit.7 (17.78) The specifications and data in this publication are believed to be accurate and reliable. However, it is the responsibility of the product user to determine the suitability of Helix products for a specific application. While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement. ONLINE 5
8 LEAD SCREW LINEAR ACTUATOR PRA-11 - LEAD SCREW LINEAR ACTUATOR NEMA 11 - Hybrid Stepper Motor (1.8 Step Angle) AVAILABLE LEAD SCREWS Model Screw Pitch Travel Per Step PRA PRA PRA PRA PRA PRA PRA PRA PRA PRA PRA PRA PRA MOTOR CHARACTERISTICS Wiring Bipolar Step Angle 1.8 Operating Voltage 5 VDC Current / Phase.42 A Resistance / Phase 11.9 Ω Inductance / Phase 6.7 mh Power Consumption 4.2 W Temperature Rise 135 F Weight 4.2oz (119g) Insulation Resistance 2 M Ω WIRING DIAGRAM BLK A GRN A Bi-Polar (4 s) B RED B BLU 232 Commerce Park Road Beachwood, OH USA or sales@
9 PRA - 11 NEMA 11 - Hybrid Stepper Motor (1.8 Step Angle) PRA-11 - SPECIFICATIONS CARRIAGE DETAIL RECOMMENDED OVERTRAVEL OF 1mm BE ADDED TO EACH END OF DESIRED STROKE WHEN USING STEPPER MOTOR FORCE/SPEED CHARTS Force vs. Speed (RPMs) Force vs. Linear Velocity Force (lbs) Screw Code Force (N) Force (lbs) Screw Code Force (N) Speed: RPMs.5 (12.7) 1 (25.4) 1.5 (38.1) 2 (5.8) 2.5 (63.5) Speed: in./sec. (mm/sec.) 3 (76.2) 3.5 (88.9) The specifications and data in this publication are believed to be accurate and reliable. However, it is the responsibility of the product user to determine the suitability of Helix products for a specific application. While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement. ONLINE 7
10 LEAD SCREW LINEAR ACTUATOR PRA-17 - LEAD SCREW LINEAR ACTUATOR NEMA 17 - Hybrid Stepper Motor (1.8 Step Angle) AVAILABLE LEAD SCREWS Model Screw Pitch Travel Per Step PRA PRA PRA PRA PRA PRA PRA PRA PRA PRA PRA PRA PRA PRA PRA-17-M MOTOR CHARACTERISTICS Wiring Bipolar Step Angle 1.8 Operating Voltage 2.1 VDC Current / Phase 1.7A Resistance / Phase 1.2 Ω Inductance / Phase 1.8 mh Power Consumption 7 W Temperature Rise 135 F Weight 8.5 oz (241g) Insulation Resistance 2 M Ω WIRING DIAGRAM BLK A GRN A Bi-Polar (4 s) B RED B BLU 232 Commerce Park Road Beachwood, OH USA or sales@
11 PRA - 17 NEMA 17 - Hybrid Stepper Motor (1.8 Step Angle) PRA-17 - SPECIFICATIONS CARRIAGE DETAIL RECOMMENDED OVERTRAVEL OF 1mm BE ADDED TO EACH END OF DESIRED STROKE WHEN USING STEPPER MOTOR FORCE/SPEED CHARTS Force (lbs) Force vs. Speed (RPMs) Screw Code Force (N) Force (lbs) Force vs. Linear Velocity Screw Code Force (N) Speed: RPMs Recommended Load Limit.5 (12.7) (25.4) (38.1) (5.8) (63.5) Speed: in./sec. (mm/sec.) Recommended Load Limit The specifications and data in this publication are believed to be accurate and reliable. However, it is the responsibility of the product user to determine the suitability of Helix products for a specific application. While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement. ONLINE 9
12 LEAD SCREW LINEAR ACTUATOR PRA-23 - LEAD SCREW LINEAR ACTUATOR NEMA 23 - Hybrid Stepper Motor (1.8 Step Angle) AVAILABLE LEAD SCREWS Model Screw Pitch Travel Per Step PRA PRA PRA PRA PRA PRA PRA MOTOR CHARACTERISTICS Wiring Bipolar Step Angle 1.8 Operating Voltage 2.5 VDC Current / Phase 2.5A Resistance / Phase 1. Ω Inductance / Phase 2.2 mh Power Consumption 13 W Temperature Rise 135 F Weight 18 oz (511g) Insulation Resistance 2 M Ω WIRING DIAGRAM BLK A GRN A Bi-Polar (4 s) B RED B BLU 232 Commerce Park Road Beachwood, OH USA or sales@
13 PRA - 23 NEMA 23 - Hybrid Stepper Motor (1.8 Step Angle) PRA-23 - SPECIFICATIONS CARRIAGE DETAIL FORCE/SPEED CHARTS Force (lbs) Force vs. Speed (RPMs) Screw Code Force (N) Force (lbs) Force vs. Linear Velocity Screw Code Force (N) Speed: RPMs Recommended Load Limit (12.7) (25.4) (38.1) (5.8) (63.5) (76.2) Speed: in./sec. (mm/sec.) Recommended Load Limit The specifications and data in this publication are believed to be accurate and reliable. However, it is the responsibility of the product user to determine the suitability of Helix products for a specific application. While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement. ONLINE 11
14 LEAD SCREW LINEAR ACTUATOR STEPPER MOTOR OPTIONS NEMA 8, 11, 17, 23 Hybrid and bipolar motors 1.8 step angle Single, double, triple stack motors available screws are integrated into the stepper motor to improve performance, reduce vibration and lower cost. ENCODER OPTIONS ENCODER OPTIONS Optical Rotary Encoders 32-5 CPR available 128-2, pulses per revolution 2-channel quadrature TTL squareware outputs 5 pin or 1 pin latching connector H4X PTFE COATING Durable - extends nut life 8-1X Clean - approved for food grade applications Resistant to solvents Clean-room approved Vacuum Rated Coating 1-6 Torr SCREW AND NUT OPTIONS LEAD SCREW OPTIONS +/-.3 / inch lead accuracy (.1 / inch available) 3/16, 1/4, 3/8, 1/2 diameter leads 3 stainless steel (alloy or aluminum screws available) Self-lubricating PTFE coated screws Twin- screws with right and left hand threads available AAB AXIAL ANTI-BACKLASH NUTS Low and high force springs available Self-adjusting anti-backlash design Smooth, Clean, Quiet motion Excellent repeatability Self-lubricating material RAB RADIAL ANTI-BACKLASH NUTS Patent pending self-adjusting design Reduced torque design Self-lubricating material Greater rigidity 232 Commerce Park Road Beachwood, OH USA or sales@
15 PRA - Custom Solutions NEMA 8 HYBRID STEPPER MOTOR AND LINEAR POTENTIOMETER FEATURES Profile linear rail Linear potentiometer PTFE coated lead screw Custom base plate Optical rotary encoder CUSTOM DESIGNS NEMA 11 LINEAR ACTUATOR AND OPTICAL ROTARY ENCODER FEATURES Custom carriage PTFE coated lead screws Profile linear rail Mounting surfaces on carriage for sensors and flags Encoder NEMA 17 CUSTOM LINEAR ACTUATOR FEATURES Anti-backlash nut Clean room compatible Vacuum rated Mounting for flags and sensors The specifications and data in this publication are believed to be accurate and reliable. However, it is the responsibility of the product user to determine the suitability of Helix products for a specific application. While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement. ONLINE 13
16 LEAD SCREW LINEAR ACTUATOR Hybrid Stepper Motor NEMA 8, 11, 17, 23 Single and double stack Motor Mount Anti-backlash Nut Zero axial or radial lash Custom materials for extreme environments Precision Screw +/-.3 /inch lead accuracy PTFE Coating Ball Rail Carriage Heavy-Duty Sealed Ball-Bearing for Radial Support End Support Plate 232 Commerce Park Road Beachwood, OH USA or
17 PRA - Custom Solutions FEATURES Custom mounting plate Encoders Linear potentiometers Custom sizes of lead screws PTFE coated lead screws Multi-axis designs (X-Y-Z) PRA Actuator with Dual Profile Rail Micro Precision Actuators FEATURES Multi-axis designs (X-Y-Z) Hybrid stepper motors; NEMA 11, 17, 23 PTFE coated lead screws Custom motors available X-Y Configuration The specifications and data in this publication are believed to be accurate and reliable. However, it is the responsibility of the product user to determine the suitability of Helix products for a specific application. While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement. ONLINE 15
18 LEAD SCREW LINEAR ACTUATOR SPECIFICATIONS PERFORMANCE CHARTS BASIC SYSTEM PROPERTIES Max Velocity, no lube, continuous motion 3 (requires m/s lubrication) Max Velocity, intermittent motion 5.5 (requires m/s lubrication) Max Acceleration** m/s 2 25 Stroke Length (min recommended max)** mm 5-44 Normal Operating Temperatures (min - max) C - 8 C Max Drive (input) Speed rpm 2 Standard Screw Accuracy ISO Class 1 (±.21 mm/3 mm) Carriage Weight (including four SHCS) Kg.115 STATIC AND DYNAMIC SYSTEM PROPERTIES Max Static Load* (Supported Rail) Carriage Capacity Only Max Dynamic Load of System* (For PBC supplied motor, refer to charts below) Fx Fy Fz (Normal) Fz (Inverted) Fx Fy Fz (Normal) Fz (Inverted) N N 25 5,59 5,59 5, ,5 2,5 2,5 CARRIAGE LOADS PRA-8 PRA-11,17, 23 M (z) M (z) M (x) M (x) M (y) M (y) X Y Z Normal Load PRA-8 Mx = 3.5 lb/in Mz = 3.5 lb/in Mz = 5.3 lb/in Mx = 89 lb/in PRA-11, 17, 23 Mx = lb/in Mz = lb/in Mz = 38.5 lb/in Mz = 3.81 lb/in * The above loads are MAX values. Consult our Application Engineers for more information. 232 Commerce Park Road Beachwood, OH USA or sales@
19 PRA - Specifications (continued) BUCKLING COLUMN LOAD CURVES PRA-8 (3/16 diameter screw) PRA-11 (1/4 diameter screw) 7, 14, Buckling Load (N) 4,5 2,2 1, Buckling Load (N) 9, 4,5 2,3 1, Actuator Length (X) mm Actuator Length (X) mm PRA-17 (3/8 diameter screw) PRA-23 (1/2 diameter screw) 67, 2, 45, 89, Buckling Load (N) 23, 12, 8,9 4,5 2,3 Buckling Load (N) 53,378 45, 23, 13, 6, Actuator Length (X) mm Actuator Length (X) mm ACTUATOR LENGTH (Distance between motor face and end support) X mm The specifications and data in this publication are believed to be accurate and reliable. However, it is the responsibility of the product user to determine the suitability of Helix products for a specific application. While defective products will be replaced without charge if promptly returned, no liability is assumed beyond such replacement. ONLINE 17
20 LINEAR MOTION APPLICATIONS High Quality, Precision Linear Motion Solutions LIFE SCIENCES PRINTING & BINDING Pipeting automation Syringe pumps Microscopes MRI scanners CT scanners Radiographic machines In-vitro diagnostics Genomics Blood gas chemistry Z axis actuators Multi-axis gantries 3D printing Automation / Material handling Additive manufacturing (AD) Large format sign printing Digital offset printing process Folding and sealing equipment Thermal CTP systems SECURITY - MILITARY SEMICONDUCTOR Automated door locking systems Pan-tilt-zoom cameras Automated gates Tactical automated security cameras Missle fin actuation Tank sighting systems Drones and UAVs Torpedo fin actuation Guided munitions Burnishing stages Stacking systems Vision inspection machines X, Y, Z gantries Wafer elevators / Wafer handling Acoustic microscopes Ultrasonic imaging Tuning coils Vacuum chamber doors 232 Commerce Park Road Beachwood, OH USA or sales@
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