Gauge and ICM, ICM Tx, ICM TxR, and HUD Transmitter: AirHawk II Air Mask
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1 Gauge and ICM, ICM Tx, ICM TxR, and HUD Transmitter: AirHawk II Air Mask MAINTENANCE AND REPAIR MSA 011 (L) Rev. 0 MSA 2010 Prnt. Spec (I) Mat Doc
2 Standard Gauge Item P/N Description ICM TxR Item P/N Description Gauge (2216 psig) 1a Gauge (4500 psig) ICM TxR (2216 psig)* ICM TxR (4500 psig)* Guard Back-up Ring (2 required) HUD Transmitter Transmitter Assembly (2216 psig) Back-up Ring (2 required) Battery Cover w/ Screws AA Battery (4 required) ICM TxR w/ Heat Sensor Transmitter Assembly - Quick-Fill (2216 psig)** Transmitter Assembly (4500 psig) ICM TxR w/ Heat Sensor (2216 psig)* ICM TxR w/ Heat Sensor (4500 psig)* Transmitter Assembly - Quick-Fill (4500 psig)** 6a Battery Cover w/ Screws 6b Seal Ring, Battery Cover Plug AA Battery (2 required) ICM TX Back-up Ring (2 required )** Battery Cover w/ Screws AA Battery (4 required) Lubricants and Adhesives ICM Tx (2216 psig)* ICM Tx (4500 psig)* Loctite Christo-Lube Lubricant Back-up Ring (2 required) *Includes O-ring and Back-up Ring ** Quick-Fill System sold separately Battery Cover w/ Screws AA Battery (4 required) ICM TX w/ Heat Sensor ICM Tx w/ Heat Sensor (2216 psig)* ICM Tx w/ Heat Sensor (4500 psig)* Back-up Ring (2 required) Battery Cover w/ Screws AA Battery (4 required) MSA 011 (L) Rev
3 3 MSA 011 (L) Rev
4 Table of Contents Parts List...4 Parts Locator...4 DISASSEMBLY...4 Removing the Standard Gauge...4 Removing the Standard Gauge Guard...4 Removing the HUD Transmitter...4 Removing the Quick-Fill System (threaded connection)...4 Removing the ICM, ICM Tx, and ICM TxR...4 REASSEMBLY Installing the Standard Gauge...6 Installing the Standard Gauge Quick-Fill System...6 Installing the Standard Gauge and HUD Transmitter...6 Installing the HUD Transmitter...6 Installing the ICM, ICM Tx, and ICM TxR...6 Installing the ICM, ICM Tx, and ICM TxR Battery Cover...6 Installing the Standard Gauge Guard...6 DISASSEMBLY Removing the HUD Transmitter Removing the Standard Gauge 1. Use an 11/16 wrench on the jam nut and a 9/16 wrench to unscrew the jam nut. 1. Use an 11/16 and unscrew the HUD transmitter. 2. Unscrew the gauge. 3. Use the o-ring removal tool to remove the o-ring and backup ring from the air spool orifice. Discard the o- ring and back-up ring. Removing the Quick-Fill System (Threaded Connection) 1. Secure the Quick-Fill Adapter in a vise. Note: Use protective sleeves on the jaws of the vise. Note: Be careful not to scratch the o-ring groove. Removing the Standard Gauge Guard 2. Use an 11/16 wrench to unscrew the gauge from the Quick-Fill Adapter. 3. Use a 9/16 wrench to unscrew the Quick-Fill Adapter from the hose. Removing the ICM, ICM Tx, and ICM TxR 1. Remove the jam nut and old guard. 1. Use an 11/16 wrench on the jam nut and a 9/16 wrench to loosen the jam nut. MSA 011 (L) Rev
5 2. Unscrew the ICM, ICM Tx, or ICM TxR. 3. Remove the jam nut and discard. 2. Install a jam nut and insert the gauge air spool/orifice into the standard gauge. 4. Use the o-ring removal tool. Remove and discard the o-ring and backup ring. Be careful not to scratch the o- ring groove. 3. Screw the gauge fully onto hose assemblies. REASSEMBLY Installing the Standard Gauge Gauge (2216 psig) Gauge (4500 psig) Guard O-Ring Backup Ring Christo-Lube Install the gauge air spool/orifice. a. Install new o-rings and backup rings onto the gauge air spool/orifice. b. Apply a small amount of Christo Lube lubricant to the o-ring and back up ring. 4. Back the gauge off about a quarter (1/4) turn. 5. Use the inch pound torque wrench with 11/16 crowfoot and 9/16 wrench to tighten the jam nut to 175 ± 25 in lbs. 5 MSA 011 (L) Rev
6 Installing the Standard Gauge: Quick-Fill System Gauge (2216 psig) Gauge (4500 psig) Guard O-Ring Backup Ring Christo-Lube Secure the Quick-Fill Adapter in a vise. Note: Use protective sleeves on the jaws of the vise. Installing the Standard Gauge and HUD Transmitter Gauge (2216 psig) Gauge (4500 psig) Guard O-Ring Backup Ring Transmitter Assembly (2216 psig) Transmitter Assembly (4500 psig) Christo-Lube Screw the gauge into the HUD Transmitter. 2. Screw the gauge into the Quick-Fill Adapter. 2. If necessary, back off for proper orientation. 3. If necessary, back off for proper orientation. Note: Do not back off more than one turn. Note: Do not back off more than one turn. 4. Use an 11/16 crowfoot and inch pound torque wrench to tighten the jam nut to 175 ± 25 in lbs. 3. Use an 11/16 crowfoot and inch pound torque wrench to tighten the jam nut to 175 ± 25 in lbs. Installing the HUD Transmitter 5. Connect the hose to the Quick-Fill Adapter. a. Apply a small amount of Christo -Lube lubricant to the o-ring and back-up ring. b. Install the o-ring and back-up ring. Transmitter Assembly (2216 psig) Transmitter Assembly (4500 psig) Christo-Lube Install the HUD transmitter to the hose. a. Apply a small amount of Christo-Lube lubricant to the o-ring and back up ring. b. Install the o-ring and back-up ring. MSA 011 (L) Rev
7 2. Use an 9/16 crowfoot and inch pound torque wrench to tighten the nut to 175 ± 25 in lbs. 1. Remove the jam nut. 3. Install the plug. 2. Apply a small amount of sealant (P/N 26875) to ICM as shown Loctite Use an 9/16 crowfoot and inch pound torque wrench to tighten the plug to 175 ± 25 in lbs. Installing the ICM, ICM Tx, and ICM TxR ICM Tx (2216 psig)* ICM Tx (4500 psig)* ICM TXr (2216 psig)* ICM TXr (4500 psig)* ICM TXr w/heat Sensor (2216) psig)* ICM TXr w/heat Sensor (4500 )psig)* O-Ring (2 Req d) Backup Ring (2 Req d) Gauge Air Spool/Orifice Loctite *Includes backup ring and o-ring Note: Except for replacing the battery cover the ICM, ICM Tx, and ICM TxR are not field-serviceable and can only be repaired by MSA. Replace non-working ICM units. 3. Screw the jam nut all the way onto the ICM. 4. Screw the ICM into the connector. 5. If necessary, back off for proper orientation. Note: Do not back off more than one turn. 6. Use an 9/16 crowfoot and inch pound torque wrench to tighten the jam nut to in lbs. Replacing the ICM, ICM Tx, and ICM TxR Battery Cover 1. Use a small lot head screwdriver to unscrew the battery cover screws. 7 MSA 011 (L) Rev
8 2. Install a new battery cover. 3. Affix the appropriate label to the battery cover. The ICM Tx/TxR part number is on the sidewall of the battery compartment. Use the table below to find the appropriate label. Discard unused labels. Note: Do not over-tighten the screws. Do not use a thread sealant on the screws. Installing the Standard Gauge Guard Pressure Rating ICM Tx/TxR Part Number Label Part Number Stretch a new guard onto the gauge psig Reinstall the gauge. (See Installing the Standard Gauge for instructions) psig Ensure that the gasket is clean, undamaged, and properly installed in the groove. 5. Install the battery cover. 6. Use a slot head screwdriver to evenly tighten the screws in an X pattern to 6 in lbs. MSA 011 (L) Rev
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