LOAD-CELL TYPE AUTOMATIC VICKERS HARDNESS TESTER. Series. Controlled by high performanace software FT-ZERO
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1 LOAD-CELL TYPE AUTOMATIC VICKERS HARDNESS TESTER Series Controlled by high performanace software FT-ZERO
2 FULLY-AUTOMATIC VICKERS HARDNESS TESTING SYSTEM Series Fully-Automatic Microhardness / Vickers Hardness Testing System has been evolved!! Innovative elevating type head and wide test load range is adopted. Advanced intelligent system of high speed sample profiling function. Improvement of high speed, high accuracy, excellent in operability, reading efficiency and repeatability. Reliable hardness test as close as human eyes and sensitivity. Features Load-cell type loading mechanism 5 steps test load and additional test load can be optionally set by unit 0g. There are 2 models. 0gf 0kgf FLV0 and 50gf 50kgf FLV50 Load apply mechanism by elevating type head Large heavy sample and multiple samples can be set at once. Work table doesn t require a hole for elevation screw and do not need to choose the place to install the tester. High resolution camera Camera resolution is selectable.3m pixel and 5M pixel (option)..25x object lens can be optionally adopted..25x object lens can perform the high precision alignment in wide area which wide view camera cannot perform. Sample surface inclination/slope correction function Z axis shall be controlled along with surface inclination by selecting 3 positions angle setting. This function is to improve the accuracy of load apply and measurement position. Moreover to shorten the auto focus time, and prevent accidental contact of sample and lens/indenter. (Built- in safety device). Measurement image saving function Measured indentation image can be checked quickly. Easily and quickly edit the data by re-measuring the saved image. Large motorized XY stage Built-in large stage. It can be prevented the inclination of stage which shall be created by large heavy sample, and performs highly accurate load apply. It is also quiet. It is possible to move the stage to the center by double clicking and move the stage finely by dragging. Easy to align the sample s original position and it can drastically shorten the setting time. Various measuring pattern Fully automated test cycle (indent, measuring, recoding data) by selecting measuring pattern. Random measuring combined with sample profiling function, and measuring function which traces edge of sample as standard feature. Function which traces edge of sample as standard feature Straight/Zigzag/Circle/Arc/Line Set/Random/Matrix/Teaching etc We will meet users needs. Image processing software Capability of reading unclear indents on un-mirror surface has been improved by more advanced image processing software. Various data output format and statistical processing For the measuring of carburizing / induction hardening, the selected hardness case depth shall be displayed and recorded on the chart once the multiple measuring is completed. Multiple measuring data, Hardness chart, Case depth, Max. value, Min. value, Mean value, Dispersion, Standard deviation, OK-NG criteria, Conversion data etc various data output shall be available. Display and output of color profile picture linked with hardness values are standard function. Excel data transfer function. Test result shall be exported to the original report Form. --
3 DISTANCE &ANGLE MEASUREMENT FUNCTION IMAGE OF PROFILING FUNCTION Only click between two points can measure the distance and click three points can measure the angle easy. The original position set is very simple by this function to recognize a shape of sample automatically. PATTERN SETTING REPORT GRAPH CHART Measurement data can save it in CSV form and transfer it to an original report. Easily set the complicated pattern by clicking a graph. Test load and measurement lens can set it at a Line of each. STANDARD ACCESSORIES MODEL AUTOMATIC VICKERS HEADNESS TESTING SYSTEM FLV-AR series ITEM CODE No. SPECIFICATIONS No. HARDNESS STANDARD BLOCK V HV PRECISION VISE V-027 Max.Opening 50mm DIAMOND INDENTER (BUILT-IN) M-03 For Vickers (HV) LV LV LV-052 For Hardness Tester 4 LEVEL M-066 For Level Adjustment INDENTER COVER (BUILT-IN) LV-053 For Hardness Tester MACHINE COVER LV-055 For Hardness Tester POWER CORD M-05 For Hardness Tester ACCESSORY BOX LV-056 Screwdriver, Wrench, etc. OBJECT LENS (BUILT-IN) LEVEL ADJUSTING LEG INSTRUCTION MANUAL -2-
4 LOAD-CELL TYPE AUTOMATIC VICKERS HARDNESS TESTER Series A super-wide range from 0gf to 0kgf Auto-Focus Auto-Reading Auto-Stage (ARS-F) FLV-0AR MOD E L FLV-0ARS-F ITE M SPECIFICATIONS VICKERS HV kgf KNOOP HK kgf TEST LOAD BRINELL HBW / /2.5 /5 /0 /30 2.5/6.25 mm/kgf OPTIONAL LOAD SETTING Possible to set max 64 kinds of test load in a range of 0.0 0kgf by min 0.0kgf. LOADING SYSTEM 0.0 0kgf Test Load : Automatic Direct Loading System with Load-Cell closed-loop feedback LOAD-CELL TYPE 0.0 0kgf : by Double Load-Cell (Apply Test Load by 0gf) FOCUSING METHODS TURRET ROTATION MEASUREMENT OF INDENTATION LOAD APPLYING SPEED Automatic Operation (by integrated Auto-Reading Software) / Manual Operation (by motorized Positioning System) Automatic-Motorized (by integrated Auto-Reading Software) Automatic Reading / Manual Reading (by integrated Auto-Reading Software) Initial Descending Speed (to 0.5mm level on specimen surface) : Approx. 80μm/s Effective Loading Speed : Approx. 30μm/s for under kgf Test Load and Approx. 80μm/s for over kgf Test Load 5 99sec DWELL TIME For Vickers Test (HV) : pc INDENTER For Knoop Test (HK) and Brinell Test (HBW) : Tungsten Ball φmm φ2.5mm (OPTION) OBJECTIVE LENS INDENTATION MEASUREMENT SYSTEM Infinity Corrected Long Working Distance (LWD) Lens 2pcs : X0 & X50 Infinity Corrected LWD Lenses / Max. 5pcs : X.25 X2.5 X5 X20 X40 X00 (OPTION) CAMERA Automatic measurement by Built-in Type.3Mpixel 5Mpixel (OPTION) SOFT WARE FT-ZERO (Windows 0 / 64bit) / Display Size 23 USB (RS232C Converter : built-in) OUTPUT SIGNAL SYSTEM CONTROL DIMENSIONS Manual 0 0 mm Auto mm X-Y STAGE MOVEMENT Manual (X)50 (Y)50mm Auto (X)80 (Y)0mm with joystick controller MAX. HEIGHT OF SPECIMEN LIGHT SOURCE 0mm From Auto Stage Top 0mm From Manual Stage Top 80mm MAX. DEPTH OF SPECIMEN BULB LED Illumination FILTER Manual Adapting / Removing Flexible Type Aperture (OPTION) APERTURE DIAPHRAGM ACCURACY For Vickers Test : Conforming to JIS B-7725 JIS B-7734 ASTM E-384 and ISO/ DIN SAFETY DEVICE Protection Cover on Turret for Indenter & Each Objective Lens DIMENSIONS H720 W45 D650 mm WEIGHT Approx 90kg POWER SUPPLY P AC00 5V / AC240V (50/60Hz) : Selectable by SW -3-
5 A super-wide range from 50gf to 50kgf Auto-Focus Auto-Reading Auto-Stage (ARS-F) FLV-50AR MOD E L FLV-50ARS-F ITE M SPECIFICATIONS VICKERS HV kgf KNOOP HK kgf TEST LOAD BRINELL HBW / /2.5 /5 /0 /30 2.5/ / /3.25 mm/kgf OPTIONAL LOAD SETTING Possible to set max 64 kinds of test load in a range of kgf by min 0.0kgf. LOADING SYSTEM kgf Test Load : Automatic Direct Loading System with Load-Cell closed-loop feedback LOAD-CELL TYPE kgf : by Double Load Cell (Apply Test Load by 0gf) FOCUSING METHODS TURRET ROTATION MEASUREMENT OF INDENTATION LOAD APPLYING SPEED Automatic Operation (by integrated Auto-Reading Software) / Manual Operation (by motorized Positioning System) Automatic-Motorized (by integrated Auto-Reading Software) Automatic Reading / Manual Reading (by integrated Auto-Reading Software) Initial Descending Speed (to 0.5mm level on specimen surface) : Approx. 80μm/s Effective Loading Speed : Approx. 30μm/s for under kgf Test Load and Approx. 80μm/s for over kgf Test Load 5 99sec DWELL TIME For Vickers Test (HV) : pc INDENTER For Knoop Test (HK) and Brinell Test (HBW) : Tungsten Ball φmm φ2.5mm (OPTION) OBJECTIVE LENS INDENTATION MEASUREMENT SYSTEM Infinity Corrected Long Working Distance (LWD) Lens 2pcs : X0 & X50 Infinity Corrected LWD Lenses / Max. 5pcs : X.25 X2.5 X5 X20 X40 or X00 (OPTION) CAMERA Automatic measurement by Built-in Type.3Mpixel 5Mpixel (OPTION) SOFT WARE FT-ZERO (Windows 0 / 64bit) / Display Size 23 USB (RS232C Converter : built-in) OUTPUT SIGNAL SYSTEM CONTROL DIMENSIONS Manual 0 0 mm Auto mm X-Y STAGE MOMENT Manual MAX MOVEMENT : (X)50 (Y)50mm AUTO MAX MOVEMENT : (X)80 (Y)0mm with joystick controller 20mm From Manual Stage Top 20mm From Auto Stage Top MAX. HEIGHT OF SPECIMEN 80mm MAX. DEPTH OF SPECIMEN LIGHT SOURCE BULB LED Illumination FILTER Manual Adapting / Removing Flexible Type Aperture (OPTION) APERTURE DIAPHRAGM ACCURACY For Vickers Test : Conforming to JIS B-7725 JIS B-7734 ASTM E-384 and ISO/ DIN SAFETY DEVICE Protection Cover on Turret for Indenter & Each Objective Lens DIMENSIONS H820 W45 D650 mm WEIGHT Approx 95kg POWER SUPPLY P AC00 5V / AC240V (50/60Hz) : Selectable by SW -4-
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7 AR ARS
8 VICKERS HARDNESS TESTER AUTOMATION SYSTEM Series FULLY-AUTOMATIC MEASURING SYSTEM Auto-Focus, Auto-Reading, Auto-Stage Light-and-dark image processing protects this system agaist the influence of metals or damage. Automatic measurement can be done with high accurate repeatability exceeding any skilled technician. ARS-F ITEM SYSTEM CONFIGURATION.3M or 5M Pixel camera, Camera attachment, personal computer, printer, 23-inch LC monitor, connecting cable, exclusive control, and data processing software MIN, MEASUREMENT UNIT 0.μm MEASUREMENT SCALE HV (Vickers), HK (Knoop) MEASURING METHOD Light-and-dark image processing system REPEATABLITY ±0.5% / approx. HV500 Load:500gf MANUAL MEASUREMENT Video line system AUTOMATIC READING TIME Approx. 0.3 sec / indentation MIN, READ INDENTATION DIAMETER 0μm 50 AGE DIMENSHION X0 Y0 (mm) STAGE MOVEMENT X50 Y50 (mm) Z-axis with joystick controller MIN, STAGE MOVEMENT UNIT μm DATA PROCESSING Graph display, color conversion data, maximum value, minimum value, average, conversion, hardened layer depth, etc. Applicable models FM-0 FM-0e FM-30 FM-30e FM-80 FM-80e FV-0 FV0e FV-30 FV30e FV-80 FV-80e By combining with Hardness Tester, stage control is automated in indent/ multi-pointmeasurement to reduce the dispersion caused by each operator. This system is very effective for large-scale rationalization and energy saving. HEAD OFFICE TALKPIER KAWASAKI BLDG., NO. 5-, 3-CHOME, FUJISAKI, KAWASAKI-KU, KAWASAKI, KANAGAWA, JAPAN TEL TEL info@ft-hardness.com EUROPEAN REPRESENTATIVE OFFICE: VIA MATTEOTTI 23/E, ASSAGO(MILAN),ITALY T E L / F A X: M O B I L E E - m a i l: c a n t o n i. f t g m a i l. c o m FUTURE-TECH (ASIA) CO., LTD. : 777/ MOO 9, BANGPLA, BANGPLEE, S A M U T P R A K A R N , T H A I L A ND T E L: F A X E - m a i l: s i r i p o n f t - h a r d n e s s. c o m 207.4
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