KOMAUU TOMORROW'S TECHNOLOGY TODAY TWISTER SERIES

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Juniper Bruce
6 years ago
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1 KOMAUU TOMORROW'S TECHNOLOGY TODAY TWISTER SERIES

Twister high quality cutting machine with productivity exceeding laser Production lots and delivery times are indeterminable factors for the manufactu ri sector in this age.

2 Twister high quality cutting machine with productivity exceeding laser Production lots and delivery times are indeterminable factors for the manufactu ri sector in this age. The key words are "improved order response capability". High '- TWISTER ) > 1- - > 1- (.) :::) c 0 cc a.. Plasma Oxy fuel laser System ) Low COST High Compared to laser cutting, the Twister achieves overwhelmingly superior productivity and major cost advantages when cutting mid-thickness steel plate

Features Outstanding Cost and Performance I addition to the Twister's improved productivity, cost performance and cutting uali ty in the area of mid-thickness steel plate, the ease of setting up has

3 Features Outstanding Cost and Performance I addition to the Twister's improved productivity, cost performance and cutting uali ty in the area of mid-thickness steel plate, the ease of setting up has also een improved. This machine promises vastly improved cutting work. INNOVATIVE FUNCTIONS AND COST ADVANTAGES Improved productivity Easy set up and operation Lower running costs 1 LOWER PRODUCTION Improved cutting quality COSTS Clean work environment Improved order response capability

Improved Productivity - 200 = :!! a.. 1601------ c w 120 1----- a.. Cl) c.::j 801---- z 401--- ::) (.) 0.5'' (MILD STEEL) Gas 3kW laser - Twister 0.

4 Improved Productivity = :!! a c w a.. Cl) c.::j z ::) (.) 0.5'' (MILD STEEL) Gas 3kW laser - Twister 0.75" Cutting speed has been increased dramatically thanks to 30kW power unit and high-speed twister gas flow. Doubles the cutting speed of a 3kW laser. TOTAL PIERCING TIME PER PIERCE Conventional - 8 sees Touch sensor- 5 sees K pierce - 2 sees Total piercing time has been shortened thanks to high speed touch sensor system and quick pierce which incorporates actions such as gas interchange in the cycle. Post-cutting work Post-cutting work Cutting work Cutting work Pre-work setup TWISTER Pre-work setup LASER (JKW)

Lower Running Costs A main gas flow pattern has been adopted which incorporates the advantages of both oxygen ::::> tjj and nitrogen. Thus the life of tjj consumable parts has been greatly extended.

5 Lower Running Costs A main gas flow pattern has been adopted which incorporates the advantages of both oxygen ::::> tjj and nitrogen. Thus the life of tjj consumable parts has been greatly extended. (US Patent No ) CONVENTIONAL I I I TIME Sta t C tting C mp l etion. tjj TWISTER I I I TIME Sta t Ctting C mp l etion 2 ::::> u t; CONVENTIONAL TWISTER Due to the quick arc change, current overshoot on ignition has 2. a (IJ greatly extended. L...T---r----.,..._-::-::: ' (US Patent No ) I I Start I I TIME I I I I Ctt i ng C mp l et i on Start Cutting I TIME Completion been greatly minimized. Thus, the life of consumable parts has been Maintenance costs Consumables Gas cost Maintenance costs Consumables 50 /o reduction in running costs 20 /o cut in total production costs. Power cost LASER (JKW) Gas cost Power cost TWISTER

$Improved Cutting Quality CONVENTIONAL FLOW PATTERN CONTROL Hole Outer Circumference W(j \Wcf Arc mode is modified to match configuration The arc mode has been optimised to configurations by using$

6 Improved Cutting Quality CONVENTIONAL FLOW PATTERN CONTROL Hole Outer Circumference W(j \Wcf Arc mode is modified to match configuration The arc mode has been optimised to configurations by using main gas flow control. This has greatly improved cutting quality. (US Patent No ) The twister gas flow control system ensures optimum gas flow based on configuration. This has reduced the deviation between upper and lower hole size. Cutting accuracy is RANGE 2 with bevel angle less than 2-degrees above 3/8" thickness. (US Patent No ) Main gas Main gas A powerful downward spiral flow around the plasma arc reduces dross. (US Patent No , No )

Clean Work Environment Effective fume (dust) collection is achieved by the push-pull system and zoned fume collection system limited to the work area.

7 Clean Work Environment Effective fume (dust) collection is achieved by the push-pull system and zoned fume collection system limited to the work area. This greatly improves working environment. Fume Collector ft Torch (US Patent No ) Spatter splash has been greatly reduced during piercing thanks to the spatter shield that is activated while piercing. (Patent Pending)

I Easy operation and reduction in processes QUICK CHANGE TORCH Shortening of consumable parts replacement time due to the adaption of a quick-change torch Unitization of consumable parts enables

8 I Easy operation and reduction in processes QUICK CHANGE TORCH Shortening of consumable parts replacement time due to the adaption of a quick-change torch Unitization of consumable parts enables off-line setup. The time required for CONSUMABLE LIFE MANAGER Consumable life consumption managed by consumable life manager Thanks to the life manager display, anyone can make a decision on the service life of the consumable parts. replacement of consumable (US Patent No ) parts on site has been greatly reduced. (US Patent No ) TECHNOLOGY TABLE Optimal work conditions automatically set by technology table Work can be started at the press of a button. Troublesome adjustment is absolutely unnecessary. Unitization One minute setup time WATER BASED ANTI SPATTER SPRAY DISPENSED THROUGH THE TORCH Torch oil jet reduces consumable parts damage Water based anti spatter solution is sprayed out from the tip of the torch to the pierce point. Due to this the pierce spatter accumulation is reduced. AUTOMATIC MARKING/ PUNCHING Fully automated marking and (center) punching using an arc marker Marking and punching can be incorporated in the cutting process. The switch over to cutting is done automatically. ARC VOLTAGE CONTROL Cutting stabilization using AVC function Arc Voltage Controller is equipped to maintain precise cutting height. Eliminates Manual Work Time

Streamlined work processes achieved thanks to Komatsu's original flexible technology Quick Gas with Laser Pointer In less than 1 minute, switch from Fine Plasma cutting 1" to Oxy cutting 2" thick

9 Streamlined work processes achieved thanks to Komatsu's original flexible technology Quick Gas with Laser Pointer In less than 1 minute, switch from Fine Plasma cutting 1" to Oxy cutting 2" thick plate by simply changing the nozzle. Twister technology maintains quality edge finish with less dross than any other plasma cutter. The Laser Pointer easily shows the start point. laser Pointer targets exact position Quick Nozzle Change I Materi al dimensions 1524mm X 4505mm ( ) 324kg AUTOMATED NESTING Materi al dimensions 1524mm X 3705mm 0 266kg 657mm

Twister and Rasor Nest V4.0 Software This software package is available for Windows98SE up to Windows 7 computers. The Rasor Nest Application V4.

10 Twister and Rasor Nest V4.0 Software This software package is available for Windows98SE up to Windows 7 computers. The Rasor Nest Application V4.0 automatically groups NC part files together (nest) into one or more files to more efficiently use material. It can be used with the Rasor Rev controller files, the original Rasor NC files, Path Master files, Twister NC Files, or KPCL NC Files. Also included are a Nest Editor and an NC Converter. The Nest Editor allows manual modification of nested plate files. The NC Converter converts between some NC and CAD file formats and can be used as a post processor for TFP3051 (FANUC 21M), TFPL Series (FANUC OiM), and KPCL (FANUC 18MA) cutting machines. PATH MASTER RASOR NEST 1-l filft:&&wflffl!ilj@ _!ol xl F1e f. Qraw odes i.e- '""" Move 2hapes fiepeat Toob - tlolp :o:l lili"j.i col') I Enter! Yes I No 11-I.. I.J- 11..!' I.!' I r " I ' I i+-1{ t:<'l '!'I c-r H>R t n I> RR1 V - l?l:;l:;tn R lj;i:; i nrhp """"' - I and Eat CAD Edit J Move r- Add ARC by r adiw> + endpoint Add ARC by points Add MIRR OR imaqe lruert PART from fe a "c.... I Snapped point: fle nj:ith: 0.000) f a nj: le: jrelative to Current ::J raoi dtrv rap idop I Com mand number: [39] j I I Show ENTiRE [BPS lli!m! SCRL o,.,. Edit I Input andedil - AddeLI NE...J liifl!iil &fuj 'Mil4@!iiiit!l!D dig dig 8506l1.dig dig arrowl.dig axis l.dig boxer.dig Material: Hild Steel 1.25" Size: 21.1!110 X.\5.993 Pier ces: 107.:.] L,--,.----,F SOFTOOLJD LIBRARY Pagelj Pege21 Lead!nJ v-1 damelel Dl li!r9h ll z ozrs- Dawa9t1 s1rso:llalrtr2 S2 leetn*-ncea teamb c teamg MneleJ Aro-- aro-- cro-- Gro-- DJ.!J dig dig dig dig IIHOWJ.dig IIXisl.di!J boxer.dig _!a!xl u Eife f.,s.e111ch YiZrds JJ..S.tds Tebieos Yiindow t!e Irifil'**oF:r:::r:J --=:c:.:ij Galvllnlzed 22GA 90A x 60.00

11 Specifications General views TFP3051/3062 Note: Dimension with * indicates not to scale Stroke Traverse speed Main Functions and Options e Standard 0 : Optional Retractable positioning stopper SUS nitrogen cutting function Manual damper 0 l - Quick silver (Stainless cuttin) Fume collector (11 kw/with duct) 0 e Materials and specifications are subject to change without notice.

$6 Dust collector H = 136 * The 11 kw dust collector has a height of 140in II - \ r:--i )--- 1---:( )--- H J B 1 1 '=<= ' 1: T II II II Main specifications X-axis stroke t :J:_ rn ll[ 1 J I lc:.$

12 7 Series (Twister TFPL series) General view Dust collector H = 136 * The 11 kw dust collector has a height of 140in II - \ r:--i ) :( )--- H J B 1 1 '=<= ' 1: T II II II Main specifications X-axis stroke t :J:_ rn ll[ 1 J I lc:.j, V) >-. Q) f--- -"" 2 Vi <( * This is one example of peripheral machinery layout. *A safety area of 20in is required around the cutting machine. A height of 24in above the top of the fume collector is required as an exhaust area. TFPL6082 TFPL6084 TFPL6012 TFPL6014 TFPL3082 TFPL3084 TFPL3012 TFPL3014 A B * In the c ase of the 30kW Twister (TFPL30**), the Twister power unit is located on th e machine. Stroke Traverse speed e Materials and specifications are subject to change without notice. e For a better understanding of the mechanism, the photographs in the brochure show the Twister without the spatter guard shield in place KOMAUU TOMORROW' S TEC HNOLOGY TODAY Komatsu America Industries, LLC 1701 Golf Road Su ite Rolling Meadows, IL Phone: Fax:

QUALITY EDGE. by Susan Woods, managing editor. New technologies achieve superior laser cutting edge quality, eliminating secondary operations

QUALITY EDGE. by Susan Woods, managing editor. New technologies achieve superior laser cutting edge quality, eliminating secondary operations QUALITY EDGE by Susan Woods, managing editor New technologies achieve superior laser cutting edge quality, eliminating secondary operations Today s lasers can cut sheet metal, even thick plate, and achieve