Configuration Management of a 2 nd Generation Virtual Simulation

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1 Configuration Management of a 2 nd Generation Virtual Simulation 02/2013 Newton FGD Deceleration impact on Configuration Management. 1 INSERT NAME OF PRESENTATION HERE

2 INTRODUCTION Who is involved? History of Virtualization. What is the project? The Big Picture. Scope. Verification and Validation. Flaw identification and tracking. Configuration Management. Abstraction of the entire simulation object. Meta Data change. Implementation within MKS. Questions. 2 Configuration Management of a 2 nd Generation Virtual Simulation

3 AMEREN ENERGY RESOURCES Service Area Map 7 Illinois (Deregulated) Station based Simulators Maintenance Simulator suite Individual-User Simulators 2 simulator software vendors designed by 4 companies Emulated, virtual, and hybrid 3 Configuration Management of a 2 nd Generation Virtual Simulation

4 WHO IS INVOLVED FGD Ameren, ADVITECH and Subcontractors RK Neal Engineered and Implementation of Emerson DCS Simulation by Cassper as an addition to the existing Virtual Emerson/TRAX fossil simulation. 4 Configuration Management of a 2 nd Generation Virtual Simulation

5 THE MAINTENANCE TEAM Ameren Energy Resources Bill Talbot Simulation Operations Tim Dion Newton Operations 5 Configuration Management of a 2 nd Generation Virtual Simulation

6 DISTRIBUTED SIMULATION 6 Configuration Management of a 2 nd Generation Virtual Simulation

7 THE COFFEEN ABSTRACTION Operator Drops, Virtual Controller Drops, Engineering Workstation, Instructor Station and Hard Panel Emulation. Only the Ovation Domain Controller remains non-load specific. 7 Configuration Management of a 2 nd Generation Virtual Simulation

8 TECHNICAL APPROACH (HISTORY GENERATION 1) Since each load is a copy of the base load on the machine, much less provisioning cost. One and Only One Load running on each hardware. See 2011 PPS presentation. 8 Configuration Management of a 2 nd Generation Virtual Simulation

9 THE NEWTON ABSTRACTION (HOST 1) 9 Configuration Management of a 2 nd Generation Virtual Simulation

10 THE NEWTON ABSTRACTION (HOST 2) 10 Configuration Management of a 2 nd Generation Virtual Simulation

11 NEWTON VIRTUAL SIMULATOR DUAL SERVER Ovation Switch 11 Configuration Management of a 2 nd Generation Virtual Simulation

12 SINGLE SERVER DRIVERS Servers are memory bound between 88 and 91% capacity. External Ovation communications. Better utilization of Hardware. Server Upgrade 16 GB to 72GB 6TB to 8TB Raid Configuration Management of a 2 nd Generation Virtual Simulation

13 NEWTON A SINGLE HOST 13 Configuration Management of a 2 nd Generation Virtual Simulation

14 NEWTON VIRTUAL SIMULATOR SINGLE SERVER 14 Configuration Management of a 2 nd Generation Virtual Simulation

15 WHAT IS THE PROJECT Flue Gas Desulfurization (FGD) of the Newton Power Station. Regulator Driver to complete no later than January 1, Simulation of the FGD island added to the existing virtual simulation. 15 Configuration Management of a 2 nd Generation Virtual Simulation

16 NEWTON VIRTUAL SIMULATOR SINGLE SERVER FGD 16 Configuration Management of a 2 nd Generation Virtual Simulation

17 WHAT IS THE PROJECT Flue Gas Desulfurization (FGD) of the Newton Power Station. Regulator Driver to complete no later than January 1, Simulation of the FGD island added to the existing virtual simulation. Changes in regulator and financial environment may complete Deceleration for the project completion. Selected work continues. DCS and Simulator. Continued duck work construction. Protection of capital equipment. DCS Unit 1 upgrade. New alternate plant needs to be maintained with the simulator. (Beginning with the End in Mind). Be ready to restart project. 17 Configuration Management of a 2 nd Generation Virtual Simulation

18 WHAT DOES CONFIGURATION MANAGEMENT CONSIST OF? Scope. Maintain the original scope Added FGD scope resides in a branch of document control. Verification and Validation. Testing will continue on the as built unit. Restart project will contain a complete reconciliation of the DCS and plant design with upgrades and testing as required. Flaw identification and tracking. Add a relationship 1 1 to Many DR to Loads. Fix notes, testing and signoff follow this same relationship with selectable auto completion. Configuration Management. Branch Source Control. Disable FGD equipment except for testing. 18 Configuration Management of a 2 nd Generation Virtual Simulation

19 QUESTIONS AND THANK-YOU William H. Talbot Supervisor Simulator Operations Ameren Energy Resources 1500 Eastport Plaza Drive Collinsville, IL Configuration Management of a 2 nd Generation Virtual Simulation

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