3D RAPID JEWELLERY

Transcription

1 3D RAPID JEWELLERY

2 OVERVIEW At G3D we provide the entire Rapid Manufacturing solution, in the simplest possible way. That means we provide the machines, resins, consumables, spares and casting powders for the complete process. Importantly, all our resins and consumables are universal across all our machines, so you don t need to worry about receiving incorrect consumables for your machine, we designed it to be simple. Combine these machines with G3D Resin material and G3D Synergy investment powders for the best direct casting results your eyes have ever seen. With the RP range you can safely forget about master models, rubber moulding and wax injection. Simply draw in CAD, print and CAST with consistency and reliability. All G3D Machines utilise a unique resin vat design, simply rotate to use a fresh printable area, extending lifetime and reducing running costs. RAPID BUILD SOFTWARE Build Area Z Height XY Resolution Z Resolution Layer Speed Light Source Data Format RP x 56 mm 100 mm 17 μm μm 8mm per hour (30 μm) LED SLC / STL INFO@G3D.GLOBAL

3 LARGE PRINT OR SMALL PRINT, GET HIGH DEFINITION RESOLUTION EVERY TIME RP x 125 mm Build Area 200 mm Z Height 20 μm XY Resolution μm Z Resolution 8mm per hour (30 μm) Layer Speed LED Light Source SLC / STL Data Format

4 RP100 56cm 2 Build Area Desktop Form Factor Ultra-Fine XY Resolution 17μm 10μm Z Resolution Extremely Few Build Supports Produces 30 parts* in less than 3 hours Ultra Long Life UV LED Lamp Temperature controlled resin Vat with unique Tilt and Rotate The G3D-RP100 is specifically designed for small to medium production levels in jewellery factories. It is an ideal form factor for high precision master modelling and direct cast production. The complete package includes the UV Curing unit, Ultrasonic cleaner and Toolset, ready to get to work straight out of the box. Designed to operate consistently in 24/7 production cycles with less than 5 minutes turnaround between batches, this machine may be considered small but it is extremely powerful and reliable. Build Area Z Height XY Resolution Z Resolution Layer Speed Light Source Data Format Dimensions 100 x 56 mm 100 mm 17 μm μm 8mm per hour (30 μm) LED SLC / STL 620*570*920 mm *For purposes of comparison only, a part is considered an average size engagement ring jewellery part. INFO@G3D.GLOBAL

5 REQUEST FREE SAMPLE RESIN AT G3D.GLOBAL

6 RP cm 2 Build Area Ultra-Fine XY Resolution 20μm 10μm Z Resolution Extremely Few Build Supports Produces 110 parts* in less than 3 hours Ultra Long Life UV LED Lamp Temperature controlled resin Vat with unique Tilt and Rotate The technical specification of the RP250 boggles the minds of many in the Rapid Prototyping Industry, such a fine resolution of 20μm with a large build area has, for many years, never been possible. Thanks to G3D patented technology, harnessing the power of multiple LED sources to provide an unrivalled offering of build volume/resolution/build speed to the market. No other DLP machine exists with such credentials. The RP250 truly is the G3D Flagship, it is a special machine, a world s first and G3D customers love it. Designed to solve Rapid Manufacturing for large volume Jewellery factories world-wide and that s exactly what it does, in fact, some of our larger customers have more than one! The complete package includes the UV Curing unit, Ultrasonic cleaner and Toolset, ready to get to work straight out of the box. Designed to operate consistently in 24/7 production cycles with less than 5 minutes turnaround between batches, this machine effortlessly produces eye-watering production yields day in day out. INFO@G3D.GLOBAL, Build Area Z Height XY Resolution Z Resolution Layer Speed Light Source Data Format Dimensions 140 x 125 mm 200 mm 20 μm μm 8mm per hour (30 μm) LED SLC / STL 1242*760*1450 mm *For purposes of comparison only, a part is considered an average size engagement ring jewellery part.

7 DIRECT CASTING RESIN? CHOOSE G3D, THE ONLY EXPERTS IN BOTH CASTING AND RAPID PROTOTYPING

8 SYNERGY INVESTMENT POWDER A Premium Investment Powder for Resin/CAD casting, which has been tested and approved worldwide. Synergy was developed by G3D s scientific team in the United Kingdom. Tried and tested by jewellery manufacturers worldwide, it is designed primarily for investing, burnout and DIRECT CASTING of G3D resin patterns. Synergy is an investment powder for G3D CAD/CAM resin direct casting, offering the following benefits: Highest quality raw materials sourced and graded for Resin/CAD direct casting Formulated with a greater green strength enabling it to withstand the high Resin/CAD expansion Chemically designed to specifically match G3D Resin with perfect Burn-Out Clean cut surface finish, sharp edges, without inclusions Easy removal after casting G3D Synergy has a very high cristobalite content and is therefore able to withstand a top burnout temperature of 850 C (1562 F). This will ensure that it can withstand the additional expansion stresses upon the mould and also remove the carbons which can, in some cases, remain within the mould and affect the quality of the casting Synergy can also be used to produce injection wax castings and will easily cast all gold alloys including high percentage Palladium White Gold INFO@G3D.GLOBAL CALL FOR A FREE SAMPLE:

9 Water/Powder Ratio 40:100 Conventional Mixing Time (Mins) Add Powder To Water - Hand Mix 1 Conventional Mixing 1 Weigh powder & measure water Vacuum Mixing 1 Weigh powder & measure water Machine Mix 2 Vacuum Bowl 2 2 Always add powder to water 2 Always add powder to water Pour Flasks 1 Vacuum Flasks 2 Total Mixing Time 8 Conventional Mixing Water/Powder Ratio 38:100 3 Mix by hand 4 Machine mix - 1 min - 2 mins 3 Vacuum mix - 4 min Vacuum Mixing Time (Mins) Add Powder To Water - Mix Under Vacuum 4 4 Pour flasks - 2 mins Pour Flasks 2 Hold Under Vacuum 2 Total Mixing Time 8 5 Vacuum bowl 6 Pour flasks - 2 mins - 1 min 5 Vacuum flasks - 2 min Vacuum Mixing 7 Vacuum flasks 8 Allow to stand - 2 mins - 90 mins 6 Allow to stand - 90 mins BURNOUT PROCEDURE Standard Lower to casting temps C Temperature C C 450 C Temperature F hrs 3hrs 2hrs 2hrs 3hrs 4hrs min Time in hours (0)

10 CASTABLE PROTOTYPING RESINS G3D prides itself on having developed truly Direct Castable resin materials with zero compromise. Developed with our G3D Synergy investment powder and using our 60 years experience, we have achieved next to zero residue during burnout, which makes us the only provider on the market today to offer a truly direct castable resin. C700 Our newly developed flagship material for Jewellery, C700, has been reliably tested and confirmed to contain next to zero ash content, yet still maintains extreme strength to build parts with minimal supports and in ultra fine detail. It s an ideal material for direct casting jewellery providing super smooth finish without inclusions or porosity problems. It is green in colour and accurate for 10um resolution prototyping. C600 C001 C002 C003 This resin has been reliably tested and confirmed to contain next to zero ash content. Used in conjunction with G3D printers, this resin will give similar results to C700 but with a slightly larger particle size. It is translucent orange in colour and accurate for 20um resolution prototyping. For High Resolution 10μm Rapid Prototyping, direct castable. It is translucent yellow in colour. This resin is our most established in the jewellery market. It consistently performs as our biggest seller and is trusted by hundreds of customers. It works well across a wide range of UV wavelengths and can be used with many different UV sources. Perfect for direct casting large models or for master model production. The resin can also be used for traditionally smaller printed pieces and builds slightly faster than C001. The piece can then be used create a rubber mould using the traditional methods. It is translucent Red in colour. Similar to C002 and is perfect for direct casting large models or for master model production. The piece can then be used create a rubber mould using the traditional methods. It is popular for showing the inner detail of the printed piece as it is transparent in colour. DID YOU KNOW? G3D can tailor make any of our resin range in a colour ofyour choice, all you need to do is ask. INFO@G3D.GLOBAL CALL FOR A FREE SAMPLE:

11 SOFTWARE RAPID BUILD SOFTWARE WHAT IS G3D RAPID BUILD? G3D Rapid Build is a plugin compatible with Rhinoceros (v4 or higher) and Matrix. It is designed to enable users of G3D Printers to quickly and efficiently build the correct amount of supports for their parts in only a few minutes. Automated support sizing and rotation Rapid placement of several supports with 1 click Supports mirroring and automated spider formations Ensures equal and uniform spacing between supports Automated lattice structures Entirely support complex parts in less than 2 minutes DOWNLOAD FREE TRIAL AT G3D.GLOBAL +44 (0)

12 FROM CAD TO CAST THE PATH TO EXCELLENCE

13 HISTORY / ABOUT US G3D was conceived by GRS (Goodwin Refractory Services Ltd) in 2015 as the chosen brand name to further develop the already growing line of additive manufacturing machinery business offered by GRS to its customers in the Jewellery, Dental, Aerospace and Automotive Investment Casting Industries. Goodwin Refractory Services Ltd (GRS) and its sister companies are the global market leader in the manufacture and supply of Industrial & Jewellery Casting Plasters. GRS and G3D are part of a much larger family (Goodwin PLC) with a tremendous 130 year history of precision engineering, moulding and casting metal since The Goodwin Group has continued to thrive over recent decades through engineering with passion and pride, ensuring our customers always receive the world s best result. With this backdrop of world class manufacturing and unbeatable R&D, headquartered in Staffordshire, UK, G3D has successfully launched a range of Rapid Prototyping machines and materials which offer significant and unique advantages to any investment casting factory or to any industrial prototyping or tooling application. There are many 3D Printers in the world today, none of them started life with 50 years experience of manufacturing casting plasters and 130 years experience of world class engineering. No one else can offer the perfect match of machine, resin and casting powder = World Class Casting Results. RAPID BUILD SOFTWARE

14 GLOBAL PRESENCE APPROVED G3D DEALERS G3D HQ Goodwin Refractory Services Spencroft Road, Newcastle-under-Lyme, ST5 9JE, England EXTENSIVE DEALER NETWORK CONTACT G3D HQ TO FIND YOUR NEAREST DEALER G3D South America Gold Star Brazil Rua das Margaridas 70 Terra Preta - Mairipora - SP CEP São Paulo, Brasil brazil@g3d.global INFO@G3D.GLOBAL

15 G3D India Gold Star Powders India 112 Chinna Amman Kovil Street Kalavakkam Village, Thiruporur Panchyat Kanchipuram District, Pin , India G3D North China SRS QD Northern Industrial Park, XiFu Town, ChengYang District, Qingdao City, Shandong Province, P.R. China G3D South China Ultratec Minli Industrial Zone, Lan He Town, Pan Yu District Guangzhou, China, G3D South East Asia SCP 99/9 Moo5 KhlongYong Bhudhamontol, Nakhonpathom, Thailand,

16 G3D (a division of Goodwin Refractory Services Ltd) Spencroft Road, Newcastle-under-Lyme, England ST5 9JE T: +44 (0) F: +44 (0) E: G3D-014-REV4