INDUSTRIAL BOLTLESS SHELVING Model No: CS5501

Transcription

1 INDUSTRIAL BOLTLESS SHELVING Model No: CS5501 Part No: ASSEMBLY INSTRUCTIONS GC04/13

2 INTRODUCTION Thank you for purchasing this CLARKE Shelving Unit. Before attempting to use the product, it is essential that you read this manual thoroughly and carefully follow all instructions given. In doing so you will ensure the safety of yourself and that of others around you, and you can also look forward to the product giving you long and satisfactory service. GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for its intended purpose. Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission. This guarantee does not effect your statutory rights. 2

3 TECHNICAL SPECIFICATION CS5501 range Dimensions (W x D x H) Product weight As a Shelving Unit x 480 x 1830mm As a Bench Unit x 480 x 915mm As a Corner Unit x 480 x 915mm 56.5kg L oad per shelf 450kg (evenly distributed) Please note that the details and specifications contained herein, are correct at the time of going to print. However, CLARKE International reserve the right to change specifications at any time without prior notice. LIST OF COMPONENTS When unpacking, check for damage and/or shortages etc. Any found should be reported to your CLARKE dealer where the product was originally purchased. This shelving unit should include the following: 8 x Angle Posts 10 x Long Beams 10 x Short Beams 5 x Shelf Deck Panels 8 x Post End Caps 4 x Post Inserts 2 x Post Clips 1 x Instruction Manual (this document) TOOLS REQUIRED Rubber mallet or hammer Protective cloth/wood block 3

4 COMPONENTS 4

5 GENERAL SAFETY RULES 1. Always maintain the equipment in good condition for the best/safest performance. 2. Never exceed the maximum load for these units. 3. Never use these units if they are damaged. 4. Always load small, stable items on the top shelves, heavier and bulky items should be stored on the lower shelves. Additionally, please keep these instructions in a safe place for future reference. ASSEMBLY TIPS 1. Assemble the unit on a strong, level surface. Avoid assembly on your carpet. 2. Use a cloth or softwood block to protect the surface finish of the product when using a hammer. Hit the flat surface of each beam to prevent damage to the beam. 3. Always ensure that the rivets sit at the bottom of the keyhole slot. 4. It is recommended that the assembly should be done by two persons. 5. The storage rack is not recommended for outdoor use. ASSEMBLY INSTRUCTIONS OPTION 1 - ASSEMBLED AS STORAGE RACKING 1. Create an end assembly by joining a short beam (C) into the two bottom keyholes of an Angle Post (A). Install the beam in the upright position as shown in Fig Drive the rivets to the bottom of the keyhole by tapping the beam near the joint with a rubber mallet to lock the pieces together. 3. Repeat this step with the second Angle Post (A) to create a complete end assembly. 4. Put to one side and create a second end assembly. Fig 1 5

6 5. Join the two end assemblies together by fitting two long beams (B) to the two bottom keyholes of the end assemblies. Ensure all beams are assembled in the upright position as shown in Fig 2. NOTE: Take care not to strike so hard as to damage the beams. Fig 2 6. Use a short beam (C) to join in the top keyholes of the other two Angle Posts to complete a top end assembly as shown in Fig Repeat for the opposite side top end assembly. 8. Before joining the top end assembly to the bottom frame assembly, insert Post Inserts (F) into the Angle Posts (A) of the bottom frame assembly as shown in Fig 4. Fig 3 Fig 4 6

7 9. Assemble the top end assembly onto the Post Insert (F) as shown in Fig Repeat last two steps for the opposite top end assembly. 11. Add a short beam (C) to mid-section at the joint into the bottom keyholes of the top end assembly as shown in Fig 5. Fig Repeat the last step to add an additional short beam (C) and two long beams (B). 13. Add two further long beams (B) to the top two keyholes of the angle posts (A) as shown in Fig 6, Fig Assemble the remaining long and short beams (B&C) in any chosen location on the angle post to create two additional shelves as shown in Fig 7. NOTE; The posts are adjustable in 1-1/2 increments so that shelves can be adjusted to the required height. 7 Fig 7

8 15 Now the shelf decks can be laid between the beams as shown in Fig Insert the post caps (E) on top of the Angle Posts (A) as shown. OPTION 2 - ASSEMBLED AS A WORKBENCH 17. Create a bottom frame assembly by repeating steps 2 to 5. Fig 8 Fig Insert two short beams and two long beams (B & C) into the top keyholes of the Angle Posts as in Fig 9. 8

9 19. Add two additional short beams and two long beams (B & C) to create a shelf at the required level.. Fig Now assemble the second (add-on) shelving unit by joining the first short beam into the top of the angle posts. The second short beam should be installed at the 7th and 8th keyholes from the bottom of the posts as shown in Fig Repeat for the opposite end assembly. 22. Complete the second racking module by adding two long beams (B) at the top keyholes and installing two final long beams into the 7th and 8th keyholes of the angle posts as shown in Fig 11. Fig 11 9

10 Fig Lay the shelves (D) in between the beams as shown in Fig The two units can be used as free-standing shelves either individually or together, standing either in-line or at right angles. 25. To secure the frames together as shown in Fig 13, align the middle angle posts (A) together and align the indents on the Post Clips (G) with two keyholes of the back middle angle posts. Use the Post Clip to tightly clamp the posts together and repeat with the two front posts. NOTE: A screwdriver can be used to prize off the clips if required. 26. Insert the post caps (E) to the top of the angle posts (A). Fig 13 10

11 COMPONENT PARTS No DESCRIPTION No DESCRIPTION 1 Upright Post 5 Post Cap 2 Long Beam 6 Post Insert 3 Short Beam 7 Post Clip 4 Shelf Panel ENVIRONMENTAL PROTECTION Do not dispose of this product or damaged parts with general household waste. All tools, accessories and packaging no longer required should be sorted, taken to a recycling centre and disposed of appropriately. 11

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