Simplicity Communication Installation Instructions

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1 ommunication Installation Instructions Tools equired Wire Strippers, and a small straight head screw driver. Materials equired 18 gage 3 conductor foil shielded wire with an extra drain wire, and Wire Nuts for 18 age Wire. This drain wire is only used to ground the shielded cable and is not to be used as a connection to the board. Step One On each end of the three-conductor cable, strip the outside insulation back approximately two inches. Tear off excess foil shield, leaving the bare drain wire and the three insulated conductors. On each end of the three insulated conductors in the cable, strip the insulation back approximately 1/8 to 1/4 inch. Pick a color pattern to follow and insert each of the three conductors into one each of the three terminals on the board communication connector. Tighten each terminal until the wire is secure as in Figure 1. round the Drain Wire at one end only of the Daisy hain1. Do this on the first one in line. Use an existing hole or drill a hole and insert a sheet metal screw in the back plate below the ommunication onnector. Wrap the bare drain wire around the screw and tighten the screw as shown in Figure Number 1. This will be the only place the shield is grounded. Step Two Daisy hain 1 the three-conductor wire between the remaining units. onnect the drain wires together with the wire nuts as shown in Figure 2. Follow the stripping and connecting procedure in Step One. Step Three un the cable from the last unit to the location of the omputer or Wireless Device. Follow the connection instructions for each device to wire up the omputer s S232 to S485/ S422 Interface and/or the Wireless Device. Step Four Make sure all the units are powered and operating properly. Then start at the first unit wired, and push the omm Set button referenced in Figure 1. Within 5 seconds the LED will stop flashing at the 1 second rate and flash out the unit s address. The first one will always be number 2. Note the unit s Model Number, Serial Number, Description, and Location on its ddress line in the ommissioning and Start Sheet found in the back of these instructions. Step Five o to each unit and repeat Step Four s Set Instructions. Each unit will increment the address and be one higher than the previous one. efer to Figures 4 and 5 for 30 to 50 ton Split System Installation. On the ton Split System, always push the omm Setup button on the board with the screw terminal labeling Y1 and Y2 first, and then push the button on the board with the labeling Y3 and Y4. NOTE: e very careful to observe the polarity of each of the conductors in the Daisy hained able. 1. See Figure Number 3 for Daisy hain pplication. Johnson ontrols Unitary Products 1

2 3-25 Ton Packaged and Ton Split System ommunication Wiring Limit omm Set Occupancy Timer First Stage Heat Second Stage Heat First Stage ool Fan emote Min Position Pot for the Economizer Second Stage ool W1 W2 Y1 O P P1 Y2 ommon 24VD for Trouble LED on Thermostat Emergency Shut Down Switch 24V - Hot 24V - ommon ommunication onnector To Next Unit round Screw Note: round Shield in only one location Figure Ton Packaged and Ton Split System ommunication Wiring Limit omm Set Occupancy Timer First Stage Heat Second Stage Heat First Stage ool Fan emote Min Position Pot for the Economizer Second Stage ool W1 W2 Y1 O P P1 Y2 ommon 24VD for Trouble LED on Thermostat Emergency Shut Down Switch 24V - Hot 24V - ommon To Next Unit or omputer From Last Unit Note: Do not allow the drain wire to touch any exposed metal Wire Nut Figure 2 2 Johnson ontrols Unitary Products

3 Network ell Phone Pager F emote omputer and Front End Software emote Wireless Device Internet Daisy hained three onductor Shielded able with Drain wire 60 More Units before a epeater & up to 230 Devices in all * ooftop Unit with * ooftop Unit with * ooftop Unit with Local omputer and Front End Software Palm Pilot Diagnostic Tool Figure Ton Split System ommunication Wiring omm Set omm Set Y3 ommunication onnector Y1 ommunication onnector Y4 ommon Y2 ommon To Next Unit or omputer Wire Nut round Screw Figure 4 Note: round Shield in only one location Johnson ontrols Unitary Products 3

4 30-50 Ton Split System ommunication Wiring omm Set omm Set Y3 ommunication onnector Y1 Sim plicity ommunication onnector Y4 ommon Y2 ommon To Next Unit or omputer Wire Nut Figure 5 Wire Nut From Last Un 4 Johnson ontrols Unitary Products

5 Example: ommissioning and Start-up Sheet ddress Description Location / Name Model # Serial # 1 eserved ddress Space N/ N/ N/ Ton Predator South Side afé 3 10 Ton Predator oss's Office Ton Predator Engineering Ton Predator Engineering Labs 6 10 Ton Predator Marketing Offices Ton Predator Finance Offices Johnson ontrols Unitary Products 5

6 Example: ommissioning and Start-up Sheet ddress Description Location / Name Model # Serial # 1 eserved ddress Space N/ N/ N/ Johnson ontrols Unitary Products

7 NOTES Johnson ontrols Unitary Products 7

8 NOTES Subject to change without notice. Printed in U.S UI opyright 2010 by Johnson ontrols, Inc. ll rights reserved. Supersedes: Johnson ontrols Unitary Products 5005 York Drive Norman, OK 73069

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