DIAMOND DRILLING & CUTTING
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1 S e r i o u s S o l u t i o n s DIAMOND DRILLING & CUTTING 2
2 3 1 3 HiSpeed ed
3 S e r i o u s S o l u t i o n s DIAMOND DRILLING & CUTTING Contents Section Product Page No 1 Diamond Core Systems Introduction 4 Engineering, Design & Diamond Technology Diamond 3 Diamond Core Tools 10 Karat 130BG - Hand Held Karat Rig Mounted Accessories Core Bits 16 Hi Speed Pro Series - Crown Bits Hi Speed Pro Series - Segmented Bits Raptor Trade Series Core Bits Raptor Diamond Blades 22 Turbo, Continuous & Silent Blades Segmented & Demolition Blades Grinding Cups Keyang Grinder Range 28 DG1800L Cordless Grinder 28 DG & DG Grinders 29 DG-1400A & DG-1400V 5 Grinders 30 DG-180FB(S/S) 7 & DG924AVT(S/S) 9 Grinders
4 New HiSpeed Core Bits Based upon some 40 years of experience & expertise in the design & manufacturing of diamond tools, the B+BTec engineers have developed a brand new line of HiSpeed diamond core bits. Together with the new Karat Core Drilling Systems they form a combination that is very hard to match. Unparalleled Drilling Speed The HiSpeed diamond bits offer a fantastic drilling performance under any circumstance but the true nature of these bits is unleashed when drilling in high strength and heavily reinforced concrete. With drilling speeds more than doubling and often even tripling, the HiSpeed bits are unparalleled on the market today. 4
5 1 HiSpeed New HiSpeed Diamond Core Bits for High Strength & Heavily Reinforced Concrete SinTec Diamond Technology B+BTec has developed a New Advanced Sintering Technology called SinTec. The combination of SinTec Technology, the development of Special Bonds and the exclusive use of Top Quality Diamond Crystals has resulted in a unique range of HiSpeed Diamond Core Bits that guarantee an unparalleled Drilling Speed and Long Tool Life in a wide range of materials. Thin Kerf Bit Design The new HiSpeed bits, with a kerf thickness half that of most bits, require far less bit feed pressure, which allows for faster penetration. This lower feed pressure also permits down sizing the motor, column and base to achieve small lightweight rigs. Lightweight means faster setups, which translates into more holes per day! 5
6 New HiSpeed Coring Systems B+BTec introduces a complete new line of HiSpeed core drilling systems designed for handheld, rig mounted, wet and dry use. The versatility of these Karat drilling systems is complimented by a modular system design, HiSpeed diamond bits and a wide range of universal accessories to further optimize their use. Quality Engineering The new Karat diamond core drilling rigs come with countless quality features to improve drilling performance, machine life & operator comfort. Features include a LED motor load monitoring system, a usb data retrieval option for operating hours and motor loading, protective brackets around the motor housing that double as handles, wheels for easy transportation. 6
7 1 HiSpeed New HiSpeed Core Drilling Systems for High Strength & Heavily Reinforced Concrete Designed for High Strength Concrete The Karat core drilling systems offer a fantastic drilling performance but the true nature of these rigs is unleashed when drilling in high strength and heavily reinforced concrete. With drilling speeds up to 3 times faster than competitors, the Karat systems are unparalleled on the market today. Thin Kerf Diamond Bit Design Drilling through Reo - Easily Drill Faster More holes per hour 7
8 Electronic Motor Protection The Pulse Electronic Motor Protection System physically alerts the operator of an approaching motor overload by varying the rpm rate up to 6 times before shut down. The introduction of the Pulse System has resulted in increased machine & bit life and allows the operator to achieve optimal drilling speed at all times. 3-Speed Gearing All our Karat core drills are equipped with powerful drill motors and a 3-speed gear box for optimal drilling performance regardless of the bit diameter, concrete quality or amount of reinforcement. Motor Overload Protection 7 bright LED s visually aid the operator at maintaining optimal bit feed pressure thus preventing motor overload and increasing drilling performance. Modular Design The modular system design of the new Karat core drilling machines gives the customer the freedom to configure his own drilling rig. Also it allows for the easy exchange of drill motors, stands and accessories on the job-site. 8
9 1 Quality Engineering For Optimal Drilling Performance Durability & Operator Safety Data Retrieval Sofware Karat Drill Motors have an integrated data storage capability. Machine data such as operating hours and motor loading are saved. This data can easily be retrieved with the optional Karat data software using a hi-speed USB connection (included in the software package). Diamond Technology B+BTec uses an advanced sintering technology for the manufacturing of the new HiSpeed diamond core bits. Together with the exclusive use of top quality diamond crystals this has resulted in unparalleled drilling speed and bit life in high strength and heavily reinforced concrete. Made in Holland Karat Core Drills are entirely designed, manufactured and assembled in the Netherlands by professionals with over 40 years of experience. 9
10 HiSpeed 1. LED Motor Overload Protection System. 2. Water Levels aid the operator in keeping the machine level Auxiliary Handle Speed Gearing for optimal drilling Performance at any Diameter. 5. Powerful 2000W Drill Motor with PULSE Electronic Motor Protection. 6. Professional Grade Aluminum Motor Housing. 7. Waterflow Indication. 8. Mid- or Back Grip Models. 9. Water Valve facing backwards to prevent damage. 10. ½ - 1¼ combi spindle. 10 Karat Handheld Core Drills are supplied with Carrying Case & PRCD Switch 11. Full Range of HiSpeed Diamond Core Bits.
11 2 6 Use Wet or Dry Handheld or Rig Mounted Professional Handheld Core Drill n Powerful 2000W Motor n PULSE Electronic Motor Protection System n LED motor-overload Indication. n Aluminum Motor Housing n Digital Read-Out of Machine Load & Operating Hours (optional) n Can be used on Drill Stand n Weight 7,5 kg t Technical Data: Part # DCTDK130BG Power: 2000 W Motor: 230V/50-60Hz/3-Speed Gearing Bit Range: Ø mm Wet handheld drilling in concrete Ø 8 40 mm Dry handheld drilling in masonry Ø mm Rig mounted wet drilling in concrete Ø mm Gear selection: 1. Gear Ø mm 2. Gear Ø mm 3. Gear Ø 8-35 mm Spindle threading: ½ - 1 ¼ Dimensions (L x W x H): 410 x 110 x 280 mm Weight: 7,5 kg 11
12 Protective motor brackets that double as handles 2. Powerful Drill Motors with PULSE Electronic Motor Protection System 3. Full range of HiSpeed diamond core bits 4. Water levels for easy machine set-up 9 5. Anchoring assembly Engraved drilling depth indication 7. Quick-release slide (Karat 300 only) 8. Dovetail guide-way Quick snap reversible downfeed spindle (left-right) 10. Waterflow indicator 11. Column tiltable up to 45 for angle drilling 12. Transportation wheels (Drill stand Large only) 13. LED motor overload protection system Speed gearing for optimal drilling performance at any diameter 15. Water valve 16. ½ - 1 ¼ combi spindle 17. Integrated centering device 17 12
13 2 Faster Set-Up even Faster Drilling Professional Core Drilling Rig n Powerful 2400W Motor n With Centering Device and Drilling Depth Indication n LED Overload Protection System n Digital Read-Out of Machine Load and Operating Hours (optional) n PULSE Electronic Motor Protection System n For Conduit holes up to Ø300 mm n Weight 30 kg. n Karat Safety Clutch/ Motor n DCAQRS300 - Quick Release Slide n PRCD (GFCI) Switch n Waterflow Indication n Dovetail Guide-Way n Anchoring Assembly/Centerpen n Tool Set n Operating Manual t Technical Data: Part # DCTDK300 Motor: -- 3-Speed/230V/50-60Hz/2400W Bit Range: [mm] Ø Drilling Depth: [mm] standard 400 Spindle Threading: ½ - 1 ¼ Column Tiltable: -- up to 45 Weight: [kg] 30 Dimensions (L x W x H): [mm] 530 x 275 x
14 KARAT CORING ACCESSORIES A E B F I C D J K 1¼ H More than 50% weight reduction in comparison with standard rods! G ½ 14
15 2 Part No. Description qty A DCAQES300 Karat Quick Release Slide ( ) For Karat 300 Drill Motors. To be used on Drill Stand Large with wheels Inc. Quick release system, dovetail guide-way, water levels, and reversible downfeed spindle. B DCABGK130 Karat 130BG - Second Handle Back Grip ( ) Additional Coated Aluminum Back Grip for Karat 130 BG. For operator comfort when drilling in Floor. C DCAC Anchoring Assembly/Centerpen ( ) For the fastening of the Karat Drill Stands Compact & Large. For use with ICCONS M12 Drop-in Anchors. Use ICCONS 12 x 100 Thunderbolt Screwbolts as Centerpin alternative. D DCART Core Bit Rescue Tool ( ) 475mm length For the retrieval of stuck core bits with 1¼ threading. E DCASK Karat 130 Drill Stand Compact incl. Slide ( ) Equipped with Dovetail Guide-Way, Centering Device, Depth Indication Supplied with Anchoring Assembly. Weight excl. slide.: 9,5 kg F DCASKL Drill Stand Large 700mm with wheels Max. Bit Diameter: Ø300 mm ( ) 1 DCASKL1000 Drill Stand Large 1000mm ( ) Equipped with Dovetail Guide-Way, Centering Device, Drilling Depth Indication and Transportation Wheels. Supplied with Anchoring Assembly. Max. Bit Diameter: Ø300 mm 1 G DCVKS Vacuum Kit Small ( ) For the fastening of the Drill Stand Compact using a vacuum pump. Incl. Vacuum Rubber for the drill stand. H DCVKL Vacuum Kit Large ( ) For the fastening of the Drill Stand Large with Wheels using a vacuum pump. Incl. Pressure Gauge and Vacuum Rubber for the drill stand. I DCVP130/300 Vacuum Pump ( ) For the fastening of the Karat Drill Stands. Requires Vacuum Kit. J K KARAT 130BG - Water collector ring for a cleanwork area and overhead drilling DCK130WR10-66 Ø 10-66mm ( ) 1 DCK130WR Ø mm ( ) 1 DCK130RC10-66 Rubber Cover for 10-66mm Water collector ring ( ) 1 DCK130RC Rubber Cover for mm Water collector ring ( ) 1 Elongation Rods for greater drilling depths DCER12200 Length 300mm - ½ Min. Bit Diameter Ø 30mm ( ) 1 DCER12500 Length 500mm - ½ Min. Bit Diameter Ø 30mm ( ) 1 DCER Length 300mm - 1¼ Min. Bit Diameter Ø 50mm ( ) 1 DCER Length 500mm - 1¼ Min. Bit Diameter Ø 50mm ( ) Ultra Light Weight
16 HiSPEED Professional Series Crown Bits for wet use Part No. Description mm mm qty DCP016 16mm x 400mm Diamond Core Bit ( ) 16 1 DCP018 18mm x 400mm Diamond Core Bit ( ) 18 1 DCP022 22mm x 400mm Diamond Core Bit ( ) 22 1 DCP025 25mm x 400mm Diamond Core Bit ( ) DCP028 28mm x 400mm Diamond Core Bit ( ) 28 1 DCP032 32mm x 400mm Diamond Core Bit ( ) 32 1 DCP035 35mm x 400mm Diamond Core Bit ( ) 35 1 DCP038 38mm x 400mm Diamond Core Bit ( ) 38 1 ½ bsp Thin Kerf HiSpeed Crown. Diamond Height: 9 mm 2. 1/2 BSP Threading with Laser engraving 3. Designed for High Strength & Heavily reinforced concrete 16
17 3 1¼ unc Segmented Bits for wet use Part No. Description mm mm qty DCP046 46mm x 400mm Diamond Core Bit ( ) 46 1 DCP052 52mm x 400mm Diamond Core Bit ( ) 52 1 DCP056 56mm x 400mm Diamond Core Bit ( ) 56 1 DCP066 66mm x 400mm Diamond Core Bit ( ) 66 1 DCP072 72mm x 400mm Diamond Core Bit ( ) 72 1 DCP075 75mm x 400mm Diamond Core Bit ( ) 75 1 DCP082 82mm x 400mm Diamond Core Bit ( ) DCP092 92mm x 400mm Diamond Core Bit ( ) 92 1 DCP mm x 400mm Diamond Core Bit ( ) DCP mm x 400mm Diamond Core Bit ( ) DCP mm x 400mm Diamond Core Bit ( ) DCP mm x 400mm Diamond Core Bit ( ) DCP mm x 400mm Diamond Core Bit ( ) DCART Core Bit Rescue Tool 475mm long ( ) Thin Kerf HiSpeed Segments. Diamond Height: 10 mm 2. 1¼ UNC Threading with Laser engraving 3. Designed for High Strength & Heavily reinforced concrete Core Bit Rescue Tool: 475mm threading, For the retrieval of stuck core bits with 1¼ threading. 17
18 Custom Cores Special orders RE-TIP ICCONS also have the ability in their Melbourne facility to re-tip all cores sold if need be. CUSTOM CORES ICCONS can also make custom cores to specification, you might have a special need for longer or shorter cores, larger or smaller sizes,less or more segments depending on the application. Don t be afraid to ask your ICCONS representative about custom applications. ABOUT YOU Remember ICCONS is about you, we are here to help solve your problems 18
19 3 19
20 SERIES Segmented Bits for wet use 20 DIAMOND CORE BITS
21 3 SERIES Part No. Description mm mm qty DCTR016 16mm x 400mm DIAMOND CORE TRADE SERIES 16 1 DCTR018 18mm x 400mm DIAMOND CORE TRADE SERIES 18 1 DCTR022 22mm x 400mm DIAMOND CORE TRADE SERIES 22 1 DCTR025 25mm x 400mm DIAMOND CORE TRADE SERIES 25 1 DCTR028 28mm x 400mm DIAMOND CORE TRADE SERIES 28 1 DCTR032 32mm x 400mm DIAMOND CORE TRADE SERIES 32 1 DCTR035 35mm x 400mm DIAMOND CORE TRADE SERIES 35 1 DCTR038 38mm x 400mm DIAMOND CORE TRADE SERIES 38 1 DCTR046 46mm x 400mm DIAMOND CORE TRADE SERIES 46 1 DCTR052 52mm x 400mm DIAMOND CORE TRADE SERIES 52 1 DCTR056 56mm x 400mm DIAMOND CORE TRADE SERIES DCTR066 66mm x 400mm DIAMOND CORE TRADE SERIES 66 1 DCTR072 72mm x 400mm DIAMOND CORE TRADE SERIES 72 1 DCTR075 75mm x 400mm DIAMOND CORE TRADE SERIES 75 1 DCTR082 82mm x 400mm DIAMOND CORE TRADE SERIES 82 1 DCTR092 92mm x 400mm DIAMOND CORE TRADE SERIES 92 1 DCTR mm x 400mm DIAMOND CORE TRADE SERIES DCTR mm x 400mm DIAMOND CORE TRADE SERIES DCTR mm x 400mm DIAMOND CORE TRADE SERIES DCTR mm x 400mm DIAMOND CORE TRADE SERIES DCTR mm x 400mm DIAMOND CORE TRADE SERIES
22 Diamond Blades Turbo, Continuous Rim & Silent Blades A B C 22 D E
23 4 A. TURBO RIM Part No. Description Inches mm mm qty qty IT100 For non abrasive substrates / 20 / IT115 For non abrasive substrates IT125 For non abrasive substrates IT178 For non abrasive substrates / IT230 For non abrasive substrates / B. CONTINUOUS RIM Part No. Description mm mm qty ICR100 For porcelain, ceramic & marble / 20 / ICR125 For porcelain, ceramic & marble ICR200 For porcelain, ceramic & marble C. TURBO RIM Thin Part No. Description mm mm qty ITT100 For porcelain, ceramic & marble / 20 / ITT125 For porcelain, ceramic & marble D. Silent Hard Clay & pavers Part No. Description mm mm qty ISHC350 for Hard Clay & Pavers / E. Silent Concrete Blocks Part No. Description mm mm qty ISB350 For Concrete Block /
24 Diamond Blades Segemented & Demolition Blades F G 24 H I
25 4 F. Segmented for Abrasive Part No. Description Inches mm mm qty qty IASG100 For abrasive substrates /20/ IASG125 For abrasive substrates IASG150 For abrasive substrates / IASG178 For abrasive substrates / IASG230 For abrasive substrates / G. Segmented Non-Abrasive Part No. Description mm mm qty ISG125 For non abrasive substrates ISG150 For non abrasive substrates / ISG230 For non abrasive substrates / H. Demolition for Abrasive Part No. Description Inches mm mm qty qty IADEMO300 For abrasive substrates / IADEMO350 For abrasive substrates / IADEMO400 For abrasive substrates / I. Demolition for Non-Abrasive Part No. Description mm mm qty IDEMOCC300 For non abrasive substrates / IDEMOCC350 For non abrasive substrates / IDEMOCC400 For non abrasive substrates /
26 26 Grinding Cups
27 4 SINGLE ROW Part No. Description Inches mm mm qty qty IGSR100 Grinding Cup for concrete / IGSR115 Grinding Cup for concrete IGSR125 Grinding Cup for concrete IGSR178 Grinding Cup for concrete DOUBLE ROW Part No. Description mm mm qty IGDR100 Grinding Cup for concrete / IGDR115 Grinding Cup for concrete IGDR125 Grinding Cup for concrete IGDR178 Grinding Cup for concrete RADIAL Part No. Description Inches mm mm qty qty IGR100 Grinding Cup for concrete / IGR115 Grinding Cup for concrete IGR125 Grinding Cup for concrete IGR178 Grinding Cup for concrete TURBO STYLE Part No. Description mm mm qty IGT100 Grinding /shaping - concrete, pavers / IGT115 Grinding /shaping - concrete, pavers IGT125 Grinding /shaping - concrete, pavers IGT178 Grinding /shaping - concrete, pavers
28 Industrial Grinder Range DG-1800L - INDUSTRIAL CORDLESS ANGLE GRINDER The Keyang DG-1800L Industrial Cordless Mini-Grinder comes with a powerful 4-pole motor with built in anti restart function and electronic current limiter. Both have warning indicators enhancing the safety credentials of this power tool. PARAMETER UNIT DG-1800L weight kg 2.2 No Load Speed min-1 10,000 Spindle Size mm M10/ M14 Max Diameter mm 100/115 Rated Voltage DC 18v Battery Type W Li-ion Battery Capacity Ah 3.0 Carging time min Part No. Description qty K-DG-1800L Industrial 18v cordless mini grinder - skin only 1
29 5 DG INDUSTRIAL 4 850W ANGLE GRINDER The Keyang DG-850 Angle Grinders has double installation for extra safety as well as a side switch for working convenience. Spindle lock-up push button installation for an easier change of grinding wheels. Enhanced motor life span with the application of duct protection on motor PARAMETER UNIT DG850 weight kg 1.6 No Load Speed (rpm) min-1 11,000 Spindle Size mm M10 Max Diameter mm 100 PowerInput W 850 Nominal Voltage V 230 Frequency Hz 50 Sound Pressure Level db 87 Part No. Description qty K-DG-850 Industrial 4, 850W angle grinder 1 DG INDUSTRIAL 5 850W ANGLE GRINDER The Keyang DG-852 Angle Grinders has double installation for extra safety as well as a side switch for working convenience. Spindle lock-up push button installation for an easier change of grinding wheels. Enhanced motor life span with the application of duct protection on motor. PARAMETER UNIT DG850 weight kg 1.6 No Load Speed min-1 11,000 Spindle Size mm M14 Max Diameter mm 125 PowerInput W 850 Nominal Voltage V 230 Frequency Hz 50 Sound Pressure Level db 87 Part No. Description qty K-DG-852 Industrial 4, 850W angle grinder
30 DG-1400A - INDUSTRIAL W ANGLE GRINDER The Keyang DG-1400A 1400W is a constant electronic controlled Angle Grinder. It has restarting protection as well as overload protection. It also comes with an anti-vibration handle. PARAMETER UNIT DG-1400A weight kg 1.8 No Load Speed (rpm) min-1 11,000 Spindle Size mm M14 Max Diameter mm 125 PowerInput W 1400 Nominal Voltage V 230 Frequency Hz 50 Sound Pressure Level db Part No. Description qty K-DG-1400A Industrial 5, 1400W Constant Electronic angle grinder 1 DG-1400V - INDUSTRIAL W ANGLE GRINDER The Keyang DG-1400V 1400W is a variable electronic controlled Angle Grinder. It has restarting protection as well as overload protection. It also comes with an antivibration handle. PARAMETER UNIT DG1400V weight kg 1.8 No Load Speed min-1 2,800-11,000 Spindle Size mm M14 Max Diameter mm 125 PowerInput W 1400 Nominal Voltage V 230 Frequency Hz 50 Sound Pressure Level db 30 Part No. Description qty K-DG-1400V Industrial 5, 1400W Variable Electronic angle grinder 1
31 5 DG-180FB(S/S) - INDUSTRIAL W ANGLE GRINDER The Keyang DG-180FB (S/S) Angle Grinder has an anti-vibration side handle. The 180 o rotatable rear handle is ideal for varied working angles. Its anti-vibration rubber grip rear handle and soft start are optional with all the latest design features for user comfort. PARAMETER UNIT DG180FB(S/S) weight kg 4.9 No Load Speed (rpm) min Spindle Size mm M14 Max Diameter mm 180 PowerInput W 2000 Nominal Voltage V 230 Frequency Hz 50 Sound Pressure Level db Part No. Description qty K-DG-180FB(S/S) Industrial 7, 2000W angle grinder - soft start 1 DG-924AVT(S/S) - INDUSTRIAL W ANGLE GRINDER The Keyang DG-924AVT (S/S) Angle Grinder has an anti-vibration side handle. The 180o rotatable rear handle is ideal for varied working angles. Its anti-vibration rubber grip rear handle and soft start are optional with all the latest design features for user comfort. D handle is also optional. PARAMETER UNIT DG924AVT(S/S) weight kg 4.9 No Load Speed min Spindle Size mm M14 Max Diameter mm 230 PowerInput W 2400 Nominal Voltage V 230 Frequency Hz 50 Sound Pressure Level db Part No. Description qty K-DG-852 Industrial 4, 850W angle grinder
32 ICCONS PTY LTD. ICCONS PTY LTD. HEAD OFFICE HEAD OFFICE Produce Drive, Dandenong Produce Drive, South, Victoria, 3175, Dandenong P: South, 4344 Victoria, 3175 P: 03 F: F: 03 E: E: NEW SOUTH WALES NSW BRANCH Unit NSW 50, COUNTRY NORTH-WEST Woodpark Road NSW CENTRAL COAST Smithfield, New South Wales, 2164 NSW NORTHERN COAST P: P: F: E: SYDNEY CBD P: QLD BRANCH P: / 3375 Pacific Hwy SYDNEY SOUTH TO ILLAWARRA Slacks Creek, Queensland, 4127 NSW SOUTH COAST P: P: F: E: SYDNEY NORTHERN BEACHES NSW COUNTRY S.A BRANCH NSW CENTRAL WEST 15 Light P: 0459 Terrace Thebarton, South Australia, 5031 SYDNEY WEST P: 08 NSW 8234 OUTER 5535 WEST F: 08 CANBERRA E: P: W.A BRANCH QLD BRANCH 190 Christable Way, 4/ 3375 Pacific Hwy Landsdale, Western Australia, 6065 Slacks Creek, Queensland, 4127, P: P: F: E: S.A BRANCH 15 Light Terrace Thebarton, South Australia, 5031, Technical Assistance P: E: F: W.A. BRANCH 90 Christable Way, Landsdale, Western Australia, 6065, P: F:
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