Tracing Product Genealogy through Event Frames

Transcription

1 Tracing Product Genealogy through Event Frames Proof of Concept Presented by Ellery Murdock

2 Introduction Ellery Murdock Event Frames Initiative Lead OSIsoft 2

3 Agenda Genealogy and Event Frames Pharmaceutical application Discrete Manufacturing application Conclusion 3

4 Genealogy and Event Frames 4

5 Business Challenge Effectively trace product genealogy for a complete process timeline 5

6 Genealogy Genealogy is the tracing of lines of descent and history Product genealogy Relates materials that combine into one product Describes processes a product undergoes 6

7 Benefits of tracing genealogy Pinpoint anomalies and errors Perform product based analyses Provide additional context around current process Maximize search capability Enhance visualization capabilities 7

8 What are Event Frames? Bookmarks for time-series data Capture critical event contexts Provides meaning to users by making it easier to find, analyze, and report on an event

9 PI Event Frames Start Time End Time Event Context Asset(s) associated to the event Text entries useful for filtering/groupby analysis Placeholders for manual data entry Calculated data using event start & end time context 9

10 Why Event Frames? Perfect fit for traceability through the PI System Used for complete product lifecycle Capture process data and time contexts Applicable to any industry Applicable to any data source 10

11 Why Event Frames? Structure for genealogy already in place 11

12 Why Event Frames? Structure for genealogy already in place Parent Event Frame Children Event Frames 12

13 Why Event Frames? Structure for genealogy already in place Parent Event Frame Children Event Frames Grandchildren Event Frames 13

14 Why Event Frames? Structure for genealogy already in place Child Reference Event Frame 14

15 Behind the scenes how will genealogy tracing work? Custom service will be used Create Parent-Child references Link Event Frames based on matching criteria: Descriptions Names Attribute Values 15

16 Pharmaceutical Application 16

17 Current Process Bioreactor1 Batch Chromatography Skid1 Bioreactor2 Centrifuge Chromatography Skid2 Chromatography Skid3 Bioreactor3 Chromatography Skid4 Chromatography Skid5 17

18 Current Process Bioreactor1 Chromatography Skid1 Bioreactor2 Centrifuge Chromatography Skid2 Chromatography Skid3 Bioreactor3 Chromatography Skid4 Chromatography Skid5 18

19 Current Process Bioreactor1 Chromatography Skid1 Bioreactor2 Centrifuge Chromatography Skid2 Chromatography Skid3 Bioreactor3 Chromatography Skid4 Chromatography Skid5 19

20 Current Process Bioreactor1 Chromatography Skid1 Bioreactor2 Centrifuge Chromatography Skid2 Chromatography Skid3 Bioreactor3 Chromatography Skid4 Chromatography Skid5 20

21 Current Process 21

22 Challenge Not possible to track the batch No method to relate all Event Frames for a batch 22

23 Linking Schema Create Parent Event Frame as a backbone Child Event Frame references Batch ID UnitProcedure Event Frame Template 23

24 Linking Schema 24

25 Outcome 25

26 Outcome 26

27 Outcome Created a backbone Parent Event Frame Associated Event Frames that shared a common batch Traced a batch as it flowed through equipment/processes Successful example of product genealogy 27

28 Benefits View batch based displays in PI Vision Increased situational awareness of process Find all related process data with BatchID search Decreased time for anomaly and error analysis Third-party systems can consume entire batch at once 28

29 Benefits 29

30 Benefits 30

31 Benefits 31

32 Discrete Manufacturing Application 32

33 Current Process IM1 Bumper1 IM2 SWIP1 SWIP2 Paint1 Sub Assembly1 Final Assembly1 Bumper2 IM3 SWIP3 IM4 Bumper3 IM5 SWIP4 SWIP5 Paint2 Sub Assembly2 Final Assembly2 33

34 Current Process IM1 IM2 SWIP1 SWIP2 Paint1 Sub Assembly1 Final Assembly1 IM3 SWIP3 IM4 IM5 SWIP4 SWIP5 Paint2 Sub Assembly2 Final Assembly2 34

35 Current Process IM1 IM2 SWIP1 SWIP2 Paint1 Sub Assembly1 Final Assembly1 IM3 SWIP3 IM4 IM5 SWIP4 SWIP5 Paint2 Sub Assembly2 Final Assembly2 35

36 Current Process IM1 IM2 SWIP1 SWIP2 Paint1 Sub Assembly1 Final Assembly1 IM3 SWIP3 IM4 IM5 SWIP4 SWIP5 Paint2 Sub Assembly2 Final Assembly2 36

37 Current Process IM1 IM2 SWIP1 SWIP2 Paint1 Sub Assembly1 Final Assembly1 IM3 SWIP3 IM4 IM5 SWIP4 SWIP5 Paint2 Sub Assembly2 Final Assembly2 37

38 Current Process 38

39 Challenge Different backend data sources (DCS, MES, SCADA) No continuity No communication Cannot track product through manufacturing process 39

40 Linking Schema Labeler creates a part number Event Frame Each Event Frame has a part number attribute 40

41 Linking Schema 41

42 Outcome 42

43 Outcome 43

44 Outcome Linked Event Frames to produce product genealogy Traced product through manufacturing process Merged data MES DCS SCADA Event Frames 44

45 Benefits Traceability Analyze bumper failure with single Event Frame search Repeatable process Car Engine Frame Transmission Front Bumper Rear Bumper 45

46 Conclusion 46

47 Common Themes Backbone Event Frame for product genealogy Need multiple options for linking Event Frames Name, Attribute value Substring parsing Templates are required for rule-based genealogy 47

48 Overall Benefits Decrease effort required to detect, analyze, and investigate process anomalies Combine, centralize, and standardize data from different sources Track and trace products and events in PI Vision Real time product tracking 48

49 Overall Benefits Genealogy is: Metadata that provides additional context Allows for maximum efficiency Searching Visualizing 49

50 Re-visiting the Business Challenge Effectively trace product genealogy for a complete process timeline 50

51 Conclusion Event Frames provide a suitable method for tracing genealogy! Capture entire process timeline Event Frame template changes may be required A matching linking element is necessary 51

52 Questions Please wait for the microphone before asking your questions Please remember to Complete the Online Survey for this session State your name & company 52

53 Interested in learning more? further questions to Ellery Murdock Event Frames Initiative Lead OSIsoft 53

54 Thank You