Measurement Quality Division Inspection Division Joint Conference September 21-23, 2005

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1 Hosted by: Measurement Quality Division Inspection Division Joint Conference September 21-23, 2005 NSWC Corona 2300 Fifth Street Norco, CA Registration Starts at 7:30 am Conference : 9:00 am to 4:00 pm Please join us for this informative and educational conference. All conference attendees receive the full conference proceedings on CD. Measurement Quality Division Inspection Division c/o 197 Great Oaks Trail #130 Wadsworth, Ohio

2 Conference Location: NSWC Corona 2300 Fifth Street Norco, CA Nearby Airports: There are three major airports serving the greater LA area: Los Angeles International (LAX), John Wayne Airport (SNA) in Orange County, and Ontario International Airport (ONT) in Ontario. The Ontario International Airport is the recommended destination since it is the closest to NSWC Corona Division and avoids hectic traffic at LAX. Estimated drive time for each airport is given below. Maps for each airport are obtainable on the internet at various websites. Ontario International Airport (20 min) John Wayne/ Orange County Airport (45 min) Los Angeles International Airport (90 min) CORONA AREA HOTELS Ayres Suites - Corona East (Designated Conference Hotel) 2260 Griffin Way Corona, CA (951) Ayres Suites - Corona West 1900 Frontage Road Corona, CA (951) Residence Inn by Marriott 2025 Montecito Dr. Corona, CA (951) ONTARIO AREA HOTELS Ayres Suites at the Ontario Mills Mall 4390 East Mills Circle Ontario, CA (909) Residence Inn by Marriott 2025 Convention Center Way Ontario, CA (909) Hilton - Ontario Airport 700 North Haven Ave Ontario, CA (909) RIVERSIDE AREA HOTELS The Historic Mission Inn 3649 Mission Inn Riverside, CA (800) MQD/ID Conference Committee Mr. Duane Allen, NSWC Corona ASQ Measurement Quality Division (NSWC Liaison) Ms. Mollie Brown, Lilly Technological Center ASQ Inspection Division Ms. Jenny Persful, Sabin Corporation ASQ Inspection Division Mr. Dilip A. Shah, E = mc 3 Solutions ASQ Measurement Quality Division

3 Time Program 7:30-8:30 Registration 8:30-9:00 Welcome, Opening Remarks Thursday, September 22, :00-9:45 Insuring the Quality of your Measurement Data Robert M. Graham, Sandia National Laboratories Millions of measurements are taken every day, in all types of operations. But how do you know that those measurements are valid? This talk will present four questions you should ask yourself; the answers will tell you where to concentrate your resources to insure that your measurements will have the necessary level of quality. 9:45:10:00 Coffee Break, Exhibit Viewing 10:00-10:45 Understanding Test Uncertainty Ratio Helps Improve Calibration Service Keith Bennett, Transcat Corporation Test and measurement equipment (T&ME) must be periodically calibrated to ensure it's operating within its specified parameters. Of course, the uncertainty of the system used to calibrate the equipment shouldn't add appreciable error to this process. As TUR s decrease the confidence of the UUT being in tolerance also decreases. 10:45-11:30 Practical Example of Mass Calibration and determining Measurement Uncertainty Emil Hazarian, NSWC, Corona. This presentation provides a practical example of mass calibration and determination of measurement Uncertainties associated with the calibration. 11:30 1:00 Lunch and Award Presentations 1:00-3:00 Measurement Science and Technology Laboratory TOUR (Pre-register for tour before September 10. Certain restrictions apply) U.S. Citizens only. See Tour registration Form 3:00-3:15 Coffee Break, Exhibit Viewing 3:15-4:00 USP 41 Panel Discussion Mark Ruefenacht, Heusser Neweigh The Pharmacopeial Forum the U.S. Pharmacopeia s (USP), Rockville, Md., journal for the development and revision of its official standards recently published recommended changes to the USP, Chapter 41, Balances and Weights. Four significant changes have been proposed to USP 41 for the evaluation and use of weighing instruments (scales and balances) used in the pharmaceutical environment. 4:00-4:15 Wrap up for the day Time Program 7:30-8:30 Registration Friday, September 23, :30-9:15 Quality, Culture and Social Responsibility Approaches Navin S. Dedhia, (Retired: Hitachi Global Storage Technologies, Inc.) Many companies and organizations strive to be quality conscience, culture sensitive and socially responsible. Poll shows that 84% of consumers agree that it is important to buy from an organization with a high degree of social responsibility. By some measures, modern-day consumers appear to be more concerned about social and environmental issues than ever before. Many business leaders have moved beyond the basic need to justify the incorporation of greater corporate social responsibility (CSR) into the way they manage their enterprise. Statistics prove that CSR profiling increases sales, customer dedication and brand recognition. Whatever dollar value is invested in it, ten-fold return is obtained. CSR is the future role of business. Well established culture and social responsibility give birth to the quality product. Quality, culture and social responsibility have the same relation as the quality, cost and delivery. Quality, culture and social responsibility are interrelated. 9:15-10:00 Process Control for Personal Health: Using The HOPE Model. Dr. E.F. Bud Gookins, Strategic Quality Consulting The Process Control Analysis is a widely used tool for analyzing variation in manufacturing processes. Once a manufacturing process is deemed stable and the process functions have been "frozen" the monitoring and maintaining criteria become an essential process applicator. This paper walks us through the "How to" of a typical process control analysis by using our personal health factors and applying the "HOPE Model", a paradigm for losing weight and maintaining good health. 10:00-10:15 Coffee Break, Exhibit Viewing (1.5 Recertification Units are granted for conference attendance)

4 Time Program Friday, September 23, :15-11:00 Lean Sigma: Application for Fleet Management Services John Vandenbemden, VP Quality Assurance and Process Development, First Vehicle Services Six Sigma methodologies have only begun to be applied to such areas as Fleet Management Services. Combining aspects of Lean manufacturing and ISO9000: 2000 allows this industry to utilize these techniques and increase profitability of the business. The implementation of Quality Management Systems and Six Sigma is new approaches to this industry. The small independent job shop approach is being replaced with systematic repeatable information driven system focused on customer service. This approach provides new business opportunities in both the private and public markets. 11:00-11:45 Five S and Lean Applications in a Non-Production Environment Lourna Barnett 11:45-12:45 Lunch and Award Presentations 1:00-1:45 Recent Measurement Quality Division Initiatives Graeme Payne, Chair-MQD/Dilip A. Shah, Past Chair-MQD The American Society for Quality s Measurement Quality Division has taken an active role on various metrology related activities since This presentation summarizes the accomplishments of the Measurement Quality Division and provides a general report. Topics include the ASQ s certified Calibration Technician Exam, the Metrology Handbook and the Joint MQD/NCSLI Metrology job description initiative. 1:45-2:30 Changes to ISO standard: 2005 revision Dilip A. Shah, Past Chair, Measurement Quality Division, E = mc 3 Solutions The 2005 revision of ISO standard was released on May 15, This presentation highlights the changes and how it can affect your laboratory. 2:30-2:45 Coffee Break, Exhibit Viewing 2:45-3:45 Closing Remarks, Raffle Drawing HAVE A SAFE TRIP BACK HOME! Measurement Science and Technology Laboratory Tour Registration (Thursday, September 22, 2005 (1:00 3:00 PM) Full Name: Job Title: Organization/Company: Are you a representative of a Foreign Interest? YES NO If yes, state your affiliation: Are you a US Citizen? YES NO (The tour is open to US citizens only) Phone Number: I certify that the above statements are true. Signature: Date: During the tour, cell phones must be turned off. NO photo capable cell phones allowed. No recording devices allowed. NO cameras allowed (We advise leaving the phone/camera in the car or the hotel). All tour participants must have a valid government issued photo ID. (e.g. Driver s License, passport) This tour registration MUST accompany conference registration and reach us before September 10, Absolutely NO exceptions! Late registrations for the tour will not be allowed.

5 Tutorial Workshop on September 21, 2005 (9:00 AM 1:00 PM) - Choose one Calibration & Use of Weighing Devices in an Analytical Environment Workshop Weigh processes are a significant part of many manufacturing and analytical processes. This workshop will present an overview of the calibration and use of weighing devices in the analytical environment. It will focus on the use of weighing techniques, correct procedures, eliminating and minimizing sources of errors, and compliance with weighing requirements of the USP and ASTM. Additionally, the workshop will present basic concepts and methods for calculating and evaluating the uncertainty of balance and scale calibrations. This approach is based on the content of NIST IR6919, Recommended Guide for Determining and Reporting Uncertainties for Balances and Scales. Proposed changes to USP 41 and current status of the changes will be discussed. Presentation handouts and NIST IR6919 will be provided to all participants. (0.5 Re-certification Unit Granted) Workshop Leader: Mark Ruefenacht, HEUSSER NEWEIGH Lunch and refreshments are included in the workshop registration. Tutorial Workshop on September 21, 2005 (9:00 AM 4:00 PM) - Choose one Geometric Dimensioning & Tolerancing Workshop The basics of GD&T will be reviewed. Included will be some hands on examples of measuring of part features using the application of GD&T principals. Starting with attendee's basic print reading knowledge, the tutorial will cover the symbols, terminology and rules of Geometric Dimensioning & Tolerancing as based on the current version of the standard ASME Y14.5M Areas covered will include the basics of datums, material condition symbols, form, profile, orientation, run out, and location tolerances. Also included is a review of bonus tolerancing and a comparison between conventional tolerancing and positional tolerancing. Composite positional tolerancing will be reviewed including use of the two single segment feature control frames. In addition, the use of GD&T with gages will be reviewed including the concepts of a MMC hole in relation to another MMC hole and a MMC hole in relation to a RFS hole. This tutorial is designed for inspectors, quality engineers, quality managers, machinists, supervisors, manufacturing engineers and others interested in greater understanding of engineering drawings with GD&T specifications. The tutorial is presented from the perspective of an Inspector. Attendees should have an understanding of conventional engineering drawings. (1.0 Re-certification Unit Granted) Learning objectives: After attending, participants will be able to Identify Datums and their use Understand the relationship of size dimensions to the form of the part. Interpret feature control frames Compute MMC & LMC values Compute positional tolerance zones including use of bonus tolerancing. Design simple MMC gages under GD&T control Interpret the Five General Rules of GD&T Inspect to composite positional tolerancing requirements Workshop Leader: Gregory S. Gay, ASQ Fellow - ASQ Certified CMI, CQT, CQA, CQE Lunch and refreshments are included in the workshop registration.

6 Tutorial Workshops In addition to the conference program, 2 tutorial workshops are planned on September 21, 2005: 1. Calibration & Use of Weighing Devices in an Analytical Environment Workshop 2. Geometric Dimensioning & Tolerancing Workshop Workshop registration begins at 8:00 a.m. Lunch and refreshments are provided. Full-day Workshop starts at 9:00 a.m. and ends at 4:00 p.m. Half-day Workshop starts at 9:00 a.m. and ends at 1:00 p.m. Name: Phone ( ) Company: Fax ( ) Address: (required for confirmation) Please photocopy for additional attendees or send additional attendee names on a separate piece of paper. ASQ Member? Y / N : Membership Number: DIVISION MEMBER? Measurement Quality Inspection NSWC Employees check here: U.S. Citizen? Yes No Other: (1.5 Recertification Units are granted for conference attendance) Conference Admission includes breakfast, coffee breaks and lunch. Mail or Fax this form to: Measurement Quality/ Inspection Division Conference c/o E= mc 3 Solutions 197 Great Oaks Trail #130 Wadsworth, OH Qty. Description SEPTEMBER 21, 2005:G D & T Workshop (8 hours) SEPTEMBER 21, 2005: Calibration & Use of Weighing Devices in an Analytical Environment Workshop (4 hours) Deduct $25.00 from Workshop for early registration before Sep. 10, 2005 ASQ Member $ $ $ (25.00) ASQ Non Member $ $ $ (25.00) Amount Phone: (330) Fax: (330) emc3solu@aol.com Confirmations will be sent via on September 12, 2005 Conference (September 22-23, 2005) $ Early Registration Discount (Before Sep. 10, 2005) $ Exhibit Table: /table Note: Workshops run concurrently. Choose one only Total Note: Registrations must be received by September 10, 2005 to qualify for early registration discount Method of Payment: Check or money order # We regret that we cannot accept a Purchase Order. Credit card: VISA MASTERCARD AMEX Authorized Amount: $ Card Number: Exp. Date: EXHIBITORS: Exhibit displays shall be set up in the conference hall perimeter. The cost to set up an exhibit display table is $ If you would like to set up a display, please call or Dilip Shah - Phone: (330) emc3solu@aol.com Authorized Signature: (Required for credit card Authorization) Registrations will not be processed without authorized signature. Make checks payable to: Measurement Quality Division. Credit Cards will be processed by E = mc 3 Solutions and reflected so on your credit card statement. All cancellations after September 12, 2005 are subject to a $75 cancellation fee. However, no shows and cancellations received within 5 working days prior to the conference will be charged the full amount. Substitutions/alternates are permitted without any extra cost. Audio/videotaping not allowed.

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