UAW-Chrysler National Training Center

Transcription

1 Refrigeration Transition & Refrigeration Certification (AIT 100 STR) This course is designed to provide the participant with a good working understanding of air conditioning. Upon completion of this course, the participant should have all of the necessary tools to successfully complete the ACCA standards for A/C Refrigeration Reclamation Certification. The successful completion of this course should enable the participant to: 1. Have a solid understanding of A/C components 2. Troubleshoot units using drawings by applying their relationship to the various stages of the electrical/mechanical functions in the manufacturing environment. Course Objective To provide the participant with the knowledge of BTU, proper system size, forced air principles, duct size and location, pipe size, basic electrical controls and safety in air conditioning reclamation. Refrigerant Chemistry & Applications Refrigerant Oils and their Applications Legislative & Proposed Regulations Safe Handling & Transport of Refrigerants Ozone Depletion Recovery, Recycling & Reclaim Waste Oil Conservation: Servicing & Testing Prerequisites: None Class Size: 8 40 Hours /jn: Opeiu512aflcio

2 Principles of Refrigeration & Air Conditioning (ART 100 STR) This 40-hour course introduces participants to fundamental concepts and theories of refrigeration and air conditioning systems and provides training and testing of proper safety, handling and application of the new R410A refrigerant (replacement for R-22). The successful completion of this course should enable the participant to properly use tools associated with refrigeration and air conditioning. Basic Physics Major Component Functions Pressure/Temperature relationships to various refrigerants Gas Laws Prerequisites: None Class Size: 8 40 Hours /jn: Opeiu512aflcio

3 Automation Tooling Fundamentals (ATB 101 STR) This course is designed for Skilled Trades workers who need to understand automation tooling theory, as well as for Mechanical Trades that are from a non-automated background. Upon successful completion of this course, participants should be able to: Understand the theory of automation tooling Identify main components of a tooling automation system Identify and describe the functions of gripper, suction cups, shovels, registers and chucking systems Design a boom system Shop safety History of Automation Theory of Automation Automation Tooling schematics Hands on demonstration of building a boom Prerequisite: None Class Size: Hours

4 AB Control Logix Processor RSLogix 5000 Software (BAT 175 STR) Using Rockwell Software RSLogix 5000, the participant will learn how to install, set up, and troubleshoot the A-B ControlLogix system family of programmable controllers. Upon successful completion of this course, through use of A-B ControlLogix trainer, participants should be able to: 1. Install and set up ControlLogix 500 family processors; 2. Activate RSLogix 5000 and RSLinx software; 3. Prepare and edit instructions; 4. Develop fundamental ladder logic circuits; 5. Set up the computer for processor communications; and 6. Search and perform program back and restore procedures. To provide the participant with the knowledge and skills to install, set up, and trobleshoot the A-B ControlLogix processor and software. Understanding logix 5000 systems Naviating RSLogix 5000 software Saving and restoring programs Identifying system components Searching ladder logic Comprehending data storage and organization Understanding timer and counter instructions Communicating with the controller Learning and reviewing bit level instructions Using documentation Prerequisites: None Class Size: 8 40 Hours

5 Brazing, Cutting & Soldering BCS 100 STR This course is designed to provide the participants the knowledge to safely and correctly perform the skills needed for brazing, soldering and cutting, using the proper tools and equipment needed for each task. The student will recognize the correct materials for the task at hand, and possess skill levels to correctly perform the necessary task. The student will understand when, what, why and how to braze gas cutting and welding techniques, when & why different solders, and when, where, why and what to use. Class Size: 8 40 Hours

6 Cutting Die Maintenance (CDM 100 STR) The aim of this course is to provide Die Makers at the Chrysler Corporation with the knowledge of Die Makers work of maintaining cutting dies. Utilizing standard Chrysler procedures and documentation formats will also be addressed in this course. Hand-outs and written material will also provide a skills refresher in die making fundamental, concepts and techniques. The successful completion of this course should enable the participant to understand: 1. Cutting Die Maintenance 2. New Construction Try Out 3. Production Maintenance 4. Preventive Maintenance Class Size: 6 Class Requirements: 24 Hours Personal Protection Equipment (PPE) Hands on grinding in class, proper shoes and no sandals

7 CNC Set-up and Operation & Repair (CNC 100 STR) Participants should be able to select and use the automatic and manual modes of operation of the GE Fanuc Series 15 CNC. They should also demonstrate a working knowledge of code systems and program troubleshooting. Upon completion of this course, participants should be able to: 1. Select and use the automatic and manual modes of operation of the GE fanuc Series 15 CNC 2. Read a parts program 3. Use signaling commands Course Objective: The participants will learn how to properly operate the GE Fanuc Series 15 CNC controller. Automatic modes such as EDIT, MEM, MDI, and TAPE Manual modes such as JOG, INC, and DRN Code Systems Axis Operation Optional Skip Block Program troubleshooting parameters and diagnostics Prerequisites: Participants should be aware of machine shop practices. Class Size: 8 40 Hours /jn: Opeiu512aflcio

8 Carpentry and Painting Essentials CPY 101 STR This 40 hour class will cover all wood shop machinery and power hand tools, adhesives, nails and screws. Additionally, the proper application, storage and disposal of all paint in plants will be covered. Students will learn how to safely and efficiently operate all wood shop machinery including, the table saw, power miter box, band saw, jointer, thickness planer, panel saw, belt sander, disc sander, and spindle sander. Power hand tools, such as the hand held circular saw, router, belt sander, orbital pad sander, and drill motor. Their proper and safe use will be explained and demonstrated. How to properly form up an area for pouring a concrete slab will be discussed, as well as the proper techniques for concrete finishing, i.e. floating, troweling and broom finishing. The student will also be made aware of the proper use of storage and disposal of latex and thinner based paints. The correct use of the required Personal Protection Equipment will be reinforced. Construct a wall using wood studs Construct a wall using metal studs Hang drywall on a wall Mud wall joints, inside corners and outside corners Finish walls and prepare them for painting Prime and paint walls Patch and repair holes in drywall Assemble small boxes Safely use all wood shop equipment Prerequisites: None Class Size: 6 Class Duration: 40 hours

9 Carpentry Essentials CPY 101 STR This 40 hour class will teach each student the importance of safety when utilizing any form of tools, power or hand. As in all courses where equipment is being used, safety is paramount in the mind of our instructor cadre, and constantly taught to all participants every class session. Each student will possess an understanding of how to properly frame and form, the correct height for forms, and the depth of proper fill prior to concrete, wood or other topping. Student will possess knowledge on pouring concrete, finishing concrete, and mounting posts embedded and atop the finished slab. Students will erect a stud wall, both wood and metal, hang sheetrock, and learn to properly tape and mud joint, select the correct compound to mud with and properly finish the joints smoothly for finished results. The student will learn the proper use of all hand and power tools, both portable and stationary used in construction and woodshops. They will learn to safely operate all tools. Once you understand the proper uses for tools you need to complete a specific job, tool maintenance and extra costs will be reduced and the tool life will be expanded. Class Requirement: Class Size: 8 Class Duration: 40 hours

10 Electrical Controls and Schematics (EST 100 STR) This course provides participants with the skills to understand and use graphic representations by preparing detailed, electrical drawings. Participants will demonstrate the use of lines, schematic drawings and interconnections, and wiring and terminal diagrams to display electronic and electrical circuits. The successful completion of this course should enable the participant to: 1. Know the ANSI Y14.15 standard practices for drawing electrical and electronic diagrams 2. Understand the logic of electrical circuits and how to use line diagrams with single lines and graphic symbols 3. Explain the difference between interconnection and terminal diagrams 4. Illustrate three basic types of pictorial drawing; axonometric, obliques and perspective 5. Be able to combine diagrams and use phantom lines to enclose the parts of a group 6. Read and interpret electrical and electronic systems, application drawings, operational and block diagrams 7. Use schematics prepared for construction 8. Utilize wire diagrams to display the connection of an installation process Prerequisites: None Class Size: 8 24 Hours /dtl: Opeiu512aflcio

11 Electrical Troubleshooting (ETT 200 STR) July 16, 2012 This course is designed to enhance the troubleshooting techniques of personnel assigned the responsibilities of maintaining and troubleshooting electrical equipment. With the use of various test equipment, troubleshooting of control circuits, motor power circuits and motors both AC and DC will be discussed. Voltage drop problems will be solved by applying the proper calculations for conductor sizing. The successful completion of this course will enable the participant to utilize meters and other test equipment properly to troubleshoot electrical equipment. This course will also enable the participant to use various techniques in the troubleshooting process. Troubleshooting with circuit voltage and current measurements Troubleshooting relays, motor starters and contactors Troubleshooting control and power circuits Troubleshooting voltage drop problems Digital meter principles Troubleshooting AC Motors Troubleshooting DC Motors Prerequisites: None Class Size: 8 24 Hours /dtl: Opeiu512aflcio

12 Fanuc Operation and Troubleshooting Fundamentals (FRT 400 STR) This course is intended for all skilled trades personnel that are responsible for programming & maintaining the FANUC R-30iA controller. Completion of this course will provide the trainee with the knowledge and skills required to operate and maintain the FANUC R-30iA controller. Safely start, stop, and shut down the FANUC-30iA robot in local and remote operation, including safely moving the robot using the teach pendant. Identify the following types of starts and the reasons for each (Hot, Cold, Control, Initialize). Demonstrate proficiency in using (Joint Mode, Jog Frame, World Frame, Tool Frame). Demonstrate the ability to manually perform the following from the teach pendant (Execute Macros, Change the software axis limits). Write a teach pendant editor program utilizing (Point, Register, Macro, Output, Wait, Call, Jump/Label). Demonstrate proficiency in using the following editing commands to modify an existing program (Copy, Touchup, Insert, Renumber, Delete). Demonstrate the ability to test run a program in (reduced/normal speed, single step/continuous mode). Demonstrate the ability to backup and restore the teach pendant & image programs. Locate and identify the functions of all electrical and mechanical components of the Robot system. Demonstrate and perform fuse based troubleshooting skills associated with the maintenance of the controller. Demonstrate and perform LED based troubleshooting skills associated with the Main Board, Power Supply Unit & Operator Panel Board. Demonstrate & perform the procedures for performing a full controller backup and restore. Explain the procedure involved in replacing the batteries in the controller assembly. Class Size: 4 40 Hours Class Note: This course replaces FRT 300 & FRT 350. These classes are now combined. aflcio

13 Geometric Dimensioning & Tolerancing (GD & T 101 STR) The participant will learn to recognize and sketch parts views, interpret symbology, and dimension and tolerance part features. Upon successful completion of this course, the participant should be able to: 1. Recognize and sketch part views; and 2. Apply and interpret symbology, dimensioning, and tolerancing part features in order to provide a more thorough understanding. Sketch part views Symbology Dimensioning part features Tolerancing part features Prerequisites: None Class Size: Hours (Wed. & Thurs.) On the Inspection & Quality Control Assessment Questions which direct students to ToolingU class (350200) Intro to GD & T 200, should be directed to TTC Course (GD & T 101 STR) Geometric Dimensioning & Tolerancing.

14 Geometric Dimensioning & Tolerancing (GD & T 101 STR) The participant will learn to recognize and sketch parts views, interpret symbology, and dimension and tolerance part features. Upon successful completion of this course, the participant should be able to: 1. Recognize and sketch part views; and 2. Apply and interpret symbology, dimensioning, and tolerancing part features in order to provide a more thorough understanding. Sketch part views Symbology Dimensioning part features Tolerancing part features Prerequisites: None Class Size: Hours (Wed. & Thurs.) On the Inspection & Quality Control Assessment Questions which direct students to ToolingU class (350200) Intro to GD & T 200, should be directed to TTC Course (GD & T 101 STR) Geometric Dimensioning & Tolerancing.

15 Industrial Hydraulic Components (HYT 100 STR) Industrial Hydraulic Components HYT 100 STR has been developed to target several course objectives. UAW Skilled Trades employees will receive a core understanding of hydraulic components, safe operation, and core systems design knowledge by the use of 40 hour classroom instruction and hands on application. Upon successful completion of this course, participants should be able to: Understand basic hydraulic theory Understand how to shut down, zero equipment, lockout, tag out and complete basic maintenance tasks associated with basic hydraulic systems Identify industrial hydraulic components Understand how each component functions inside the system Understand and read basic hydraulic schematics Hydraulic Theory Hydraulic Homenclature Hydraulic Schematics Hydraulic Components (Basic) Hydraulic Identification Hydraulic Functionality Prerequisite: None Class Size: 8 40 Hours

16 Industrial Conduit Installation (ICT 200 STR) The participant will gain practical knowledge of conduit bending as well as hands-on experience. Upon successful completion of this course, participants should be able to: Identify the size and type of electrical conduit; Find and use take-up, gain, travel, shrink, and shrinkback; Bend (in rigid conduit) accurate 90 bends with a kick, back-back bends, offsets, combination bends, 3 point saddle, predetermined 4 point saddle; and Use the code book to find, wire size area, size conduit using same and different size wires; box sizing and box fill. Class Size: Hours (Local Area Only)

17 Transformers and Feeders (IET 215 STR) In this 40-hour course, participant will be able to work safely with transformers and feeders through knowledge of circuitry and connections and measuring the size of feeder services as well as proper over current protection selection. Upon completion of this course, participants will have worked with exercises and labs on: 1. Principles of transformers and feeders, circuitry of transformers and three-phase power circuits. 2. Safely hook up Delta and Wye transformer connections. 3. Calculate the size of feeders. Test Equipment Electrical Formulas & Theory Single phase transformers 3 Phase Transformers, Delta/Wye Voltage, & Current Relationships Unbalanced Current Flow Transformer Ratings Transformer Protection Balancing the Load Prerequisites: None Class Size:? 40 Hours

18 Infrared Troubleshooting IUT 100 STR The participant will learn how to use a Heat Imagining Camera to successfully locate and diagnose heat problems throughout the plant. The knowledge given is applicable to all trades because heat can be a problem in all types of industrial machinery and power supplies. Upon completion of this course, participants should be able to: 1. Correctly operate an Infrared heat Thermography Camera; 2. Identify hot spots in rotating equipment; 3. Determine if there are hot spots in hydraulic equipment; 4. Locate electrical problems that are causing excessive heat; 5. Perform a building scan to find areas of heat loss in roofs and walls; 6. Search out and find overloaded circuits that create a heat problem; 7. Use the camera correctly to find sources of overload in power supplies. Course Objective To give participants the ability to correctly use an Infrared Camera in a variety of situations to identify, measure, and troubleshoot heat-related problems in equipment and facilities. Safety Buss scans Gear boxes Fluids Pumps Electrical scans Circuit breakers Mobile equipment Molding equipment Hydraulic scans Steam valves Wiring Chemical Emissivity HVAC Electric motors Misalignment Rotating equipment Machining equipment Building heat loss Prerequisites: There are no prerequisites for this course, however, all participants from each trade must come to class with a desire to participate and learn how Heat Thermography can help them with their specific trades. Class Size: 8 minimum 4 24 Hours

19 Lubrication Fundamentals (LUB 101 STR) This sixteen (16) hour course will provide trainees with an understanding of lubrication. Through lecture and hands on exercises, trainees will develop an understanding of the use of these components, including the properties of different understanding of the use of these components, including the properties of different lubricants. Trainees will recognize various types of lubrication systems and their maintenance requirements, as well as understand how they operate. Participants also learn the importance of following lubrication schedules. Trainees will also understand how to handle and store lubricants to prevent lubricant contamination. Upon successful completion of this module, the trainee will be able to: Describe safety when dealing with lubrication List the reasons for equipment lubrication List types and classifications of industrial lubrication Explain the benefits of a proper lubrication program Define viscosity Describe equipment components requiring lubrication Lubricate a drive on a piece of equipment Describe automatic lubrication and other lubrications systems Understand an oil analysis Describe types of lubricant contamination Prerequisite: None Class Size: 10 Revised 10/24/12

20 Pipefitter (MEC 101 STR) SCHEDULED DATES This forty (40) hour course is designed to provide the skills in pipefitting and tube bending. The course provides an understanding of piping drawings and component identification and equipment used in pipefitting and tube bending applications. Course topics include pipefitting, methods of tube bending, pipe materials, joints, fittings, pipe hangers and support applications. Upon completion of this module the trainees will be able to identify & use common pipefitting tools, read and discuss technical information, perform piping installation and understand basic concepts of applications in pipefitting and tube bending. Information or to Learning Objectives Upon completion of this module, the trainee will be able to: List and describe the composition of ferrous, alloyed and non-ferrous pipe List and describe pressure ratings, schedule number, sizing and finished pertaining to ferrous pipe Identify application of codes, regulations and manufacturer s specifications pertaining to ferrous pipe Describe the proper procedures required to cut pipe using various hand and power tools Calculate cut length for threaded pipe List and describe correct fabrication processes for threaded pipe Identify types, pressure ratings and symbols pertaining to pipe and fittings Interpret codes and regulations pertaining to pipe and fittings Identify pipe, tube and tubing hangers used in the pipe fitter industry List and describe installation techniques for various hangers and supports List and describe approved types, color coding, applications and considerations for plastic pipe and fittings Identify safety practices required for various fabrication techniques List and describe fabrication processes for plastic pipe using mechanical joints Select tubing and fittings for specific applications Bend and install flared tubing between two components Prerequisite: None Class Size: 8 40 Hours Revised 10/24/12

21 Millwright Core Skills MEC 103 STR The Millwright Core Skills Instructional Program is designed to provide the UAW- Chrysler Tradesperson with the fundamentals to perform tasks in the millwright classification. During the course of the week long program, the participants will be introduced to the tools, principles and theories of the millwright trade. Upon completion of this program the participants will have been familiarized and/or performed the following: The responsibilities of the millwright and the nature of the trade. The most commonly used tools of the trade. Fundamentals of trade specific blueprints. Commonly used fabrication principles (lay-out). Bearing characteristics, installation and preventative maintenance techniques. Proper application of rigging and rigging safety. Identification of conveyor systems and their components. Measuring Devices Blueprint Reading/Legend Identification Rigging Theory Conveyor Systems Bearing Installation and Maintenance Class Requirement: Participants must bring hard hats. Class Size: 8 Class Duration: 32 hours

22 Tool & Die Maker (MEC 104 STR) The aim of this course is to provide Tool & Diemakers at Chrysler Corporation with the knowledge of Diemakers work using SMIRT to identify Die Components. Identify different types of Dies and how they function. Die movement and handling equipment. Upon successful completion of this course will enable the participant to understand the basic essentials: Die Types and Coding Die Components and there function Smirt Die Maintenance Press Components Die Handling Press Component How to navigate SMIRT Identifying Dies and there function Die Components and how to assemble How Die Components interact Fundamental Die Maintenance Safe Die Handling Press functions pertaining to Running Dies Prerequisite: None Class Size: 8 40 Hours

23 Tool & Die Maker (MEC 104 STR) The aim of this course is to provide Tool & Diemakers at Chrysler Corporation with the knowledge of Diemakers work using SMIRT to identify Die Components. Identify different types of Dies and how they function. Utilizing standard Chrysler procedures and documentation formats will also be addressed in this course. Hand-outs and written material will also provide a skills refresher in Die maker fundamentals, concepts and techniques. Upon successful completion of this course will enable the participant to understand the basic essentials: Die Types and Coding Die Components and their function Smirt Die Maintenance Press Components Die Handling Press Component Course Objective How to navigate SMIRT Identifying Dies and their function Die Components and how to assemble and disassemble How Die Components interact Fundamental Die Maintenance Safe Die Handling Press functions pertaining to running Dies Prerequisite: None Class Size: 8 32 Hours Revised 10/24/12

24 Sheet Metal Fabrication (MEC 105 STR) This course is designed for Skilled Trades workers who need to understand Sheet Metal Fabrication, and Welding Sheet Metal. Knowledge of proper usage for the Sheet Metal Shear, Roller, Brake and Iron worker. Upon successful completion of this course, participants should be able to: Understand the responsibilities of a Sheet Metal Worker Have a basic knowledge of measuring devices Know the most commonly used Sheet Metal tools and how to use Know how to operate most power tools and large machines used by Sheet Metal Workers Know the basic use of a Shear, Roller, Brake and a Iron Worker Have a good knowledge of how to layout Sheet Metal Pans, Shoots and Guarding Understand the basic fundamentals of Welding Sheet Metal Sheet Metal Safety How to operate an Iron Worker, Sheet Metal Shear, Roller and Brake Sheet Metal Hand Tools Types of Sheet Metal Welding Sheet Metal Prerequisite: None Class Size: 6 40 Hours

25 Pierce Die Essentials (PDE 100 STR) The aim of this course is to provide Die Makers at the Chrysler Corporation with the knowledge of Die Makers work of maintaining piercing dies. Utilizing standard Chrysler procedures and documentation formats will also be addressed in this course. Hand-outs and written material will also provide a skills refresher in die making fundamental, concepts and techniques. The successful completion of this course should enable the participant to understand: 1. Piercing Die Maintenance 2. New Construction Try Out 3. Production Maintenance 4. Preventive Maintenance Prerequisites: Class Size: 6 Class Requirements: Cutting Die Maintenance 16 Hours Personal Protection Equipment (PPE) Hands on grinding in class, proper shoes and no sandals

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27 Spindle Rebuild and Repair SRR 101 STR This course is designed to provide the participant with a good working understanding of machine tool spindle operation, components and common problems. Participants will demonstrate the ability to identify the major components that make up a machine tool spindle and describe their functions. In addition, participants will have a working understanding of common spindle problems and their causes. The successful completion of this course should enable the participant to: 1. Describe common machine tool spindles used in manufacturing. 2. Identify the major components of machine tool spindle and their functions. 3. Understand the fundamentals of bearings and bearing nomenclature. 4. Explain common machine tool spindle problems and their causes. 5. Describe how to find the proper lubricant for spindle bearings, and determine proper amount of lubricant to use and proper application technique. 6. Identify the proper tools used to detect common spindle problems. 7. Read and interpret a machine tool spindle print. 8. Identify machine tool spindle Best Practices. 1. Machine Tool Spindle Component Identification 2. Common Machine Tool Spindle Problems 3. Fundamentals of Spindle Bearings 4. Tools Used to Identify Common Spindle Problems 5. Cleanliness Requirements 6. Best Practices 7. Signs of Improper Rebuild or Repair 8. Types of Spindles Used in Manufacturing Prerequisites: None Class Size: 8 Class Duration: 32 hours

28 Basic Stick Welding (SMAW) WBT 200 STR The participant learns what the requirements are to produce quality welds using the Shielded Metal Arc Welding (SMAW) process. Commonly referred to as stick welding, SMAW is the oldest, but still the most common of the electric arc welding processes. Upon completion of this course, participants should be able to: 1. Describe the types of power sources commonly used for SMAW; 2. identify the different kinds of welding rods; 3. prepare the metal for welding; 4. produce quality welds on steel in the flat and horizontal welding positions; and 5. visually inspect welds and identify problems. Course Objective To provide participants with the ability to produce quality welds on steel using the shielded metal arc welding process. Types of welding power sources SMAW electrode selection American Welding Society recommended practices for welding joint design Hands on welding experience American Welding Society recommended practices for visual weld inspection Prerequisites: Must have completed Welding Safety & Overview of Processes (WPT 100) or equivalent welding safety training. Class Size: 6 40 Hours

29 Fundamentals of Metallurgy (WLT 200) STR The participant should be able to identify common metals used in auto plants; determine a metal s repair characteristics for welding or machining; quench and flame harden metals; perform hardness tests; and prepare metal for repair welding procedures. Upon successful completion of this course, participants should be able to: 1. Identify common metals used in auto plants; 2. Determine a metal s repair characteristics for welding or machining; 3. Quench and flame harden metals; 4. Perform hardness tests; and 5. Prepare metal for repair welding procedures. Course Objective The participant should acquire metallurgical knowledge and understand the processes regarding the manufacturing, processing, and utilization of six important metals that are used in the automotive industry. Properties of metals Metal identification Material specifications Crystal structures Effects of plastic deformation and heat treatment Applications of tool steels, cast irons, stainless steel, copper alloys and aluminum Prerequisites: None Class Size: 8 40 Hours

30 Advanced Metallurgy Heat Treating (WLT 300) STR This course should give the participant the knowledge and skills to select various steels, perform heat treating operations on steel, and strengthen and anneal aluminum. Upon completion of this course, participants should be able to: 1. Select carbon, low alloy or tool steels for specific applications; 2. Perform hardening or strengthening heat treating operations to specifications; 3. Case harden low carbon and alloy steel; 4. Anneal hardened steel; 5. Normalize and stress relieve steel; 6. Anneal aluminum for formability; and 7. Strengthen annealed aluminum. Course Objective The participant will perform basic heat treating operations on carbon steel, alloy steel, tool steel and aluminum. Microstructural analysis Quenching and tempering Normalizing and stress relieving Aluminum heat treating and case hardening Prerequisites: Fundamentals of Metallurgy (WLT 200). Participants should bring their book and WLT 200 course material, as these will be the basis of the written training material. Clothing Requirements This hands-on class will require participants to perform some machining, grinding, and other shop-related tasks. Work clothing and safety shoes are required. Class Size: 6 40 Hours

31 Structural Steel Welding WTT 200 STR The participant should be able to prepare structural steel for welding, set up and adjust welding equipment, and weld structural steel in horizontal positions. Upon completion of this course, participants should have a thorough understanding of: 1. Shielded Metal Arc (GMAW) and Flux cored Arc Welding (FCAW) fundamentals; 2. welding safety; 3. setup and adjustment of arc welding machines; 4. electrode classifications and selection; and 5. the hands-on skills needed to produce welds in horizontal positions. Course Objective To enable the participant to produce acceptable quality welds on structural steel using the shielded metal arc and flux cored welding processes. Material specification Weld joint design Tacking and fit up Filler metal selection Welding techniques Storage of low hydrogen electrode Setup and adjustment of equipment Prerequisites: Must have completed Welding Safety & Overview of Processes (WPT 100) or equivalent welding safety training. Class Size: 6 40 Hours

32 Welding Safety and Overview of Process (WPT 100 STR) This course meets the mandatory safety instructions for Chrysler Corporation including: SMI-114 Use of ARC Welding Equipment SMI-115 Handling and storage of compressed gas and fuel gas cylinders SMI-116 Certification of ARC and gas cutters SMI-117 Welding and cutting permits issues and control of SMI-118 Use of oxygen - Fuel gas equipment The successful completion of this course will enable the student to safely set up and operate the following cutting and welding process: Oxy-Fuel Gas Cutting and Heating (OFC) Plasma Arc Cutting (PAC) Gas Metal Arc Welding (GMAW) Flux Cored Arc Welding (FCAW) Gas Tungsten Arc Welding (GTAW) Shielded Metal Arc Welding (SMAW) Class Size: 8 40 Hours