Fluid Power Systems Class 24 hours Fluid Power Systems Enhanced Class 40 hours Fluid Power in Plant and Field 40 hours...

Transcription

1

2 Table of Contents Overview of Training... 3 Electrical Training... 8 Industrial Electricity Class - 24 hours... 9 Industrial Electricity Enhanced Class - 40 hours Motor Control Troubleshooting Class - 8 hours Industrial Motor Systems Fundamentals Class - 24 hours Industrial Motor Systems Enhanced Fundamentals Class - 40 hours Arc Flash Training - 4 hours PLC Training PLC Fundamentals Class 24hr PLC Enhanced Fundamentals Class 40 hours PLC Communications Class 8 hours SLC 500 Series Troubleshooting Class 8 hours Control Logix 5000 Series Troubleshooting Class 8 hours SLC 500 Series Basic Motor Control Programming Class 8 hours Control Logix 5000 Series Basic Motor Control Programming Class 8 hours Control Logix 5000 Commissioning Class 8 hours PanelView Plus Class 8 hours PID Loop Tuning Class 8 hours Robotic Training Introduction to Robot Manufacturing hours Robot Programming I - 36 hours Robot Maintenance - 12 hours Mechanical Training This Catalog lists the current skilled trade non-credit classes offered by the Center for Business and Professional Development. The most current offerings can be found at the CBPD website. The class times are listed by total hours and are usually split into 4 hour sessions. CBPD can offer custom variations of these classes available by request. CBPD also uses a computer based training program, Clarity, throughout all of our classes. This computer based training can also be offered separate from instructor led training.

3 Fluid Power Systems Class 24 hours Fluid Power Systems Enhanced Class 40 hours Fluid Power in Plant and Field 40 hours Mechanical Drive Systems Class 24 hours Mechanical Drive Systems Enhanced Class 40 hours Fundamentals of Machine Shop hours Machine setup 40 hours Operator Tool and Measurement Fundamentals 16 hours MACH 1235 Basic Machine technology- 128 hours MACH 1285 Machine Technology Set-up and Operation hours MACH 1385 Machine Processes hours Welding Training Welding Fundamentals Class 24 Hours Welding Fundamentals Enhanced Class hours Welding Certifications Current Good Manufacturing Practices for the FDA Operator Training (cgmp) - 4 hours Set-up Reduction 40 hours Apprentice Programs... 55

4 Overview of Training Below are class descriptions; more detailed information on each class can be found in the subsections. Industrial Electricity Class - 24 hours The Industrial Electricity class is an overall study of the fundamental principles of AC/DC circuits. A study is made of the practical applications of mathematics related to electronics and electricity. Students will learn to use a meter and have basic arc flash training. The hands on portions of this class are used to get students familiar with live circuits. Industrial Electricity Enhanced Class - 40 hours This class differs from the 24 hour class in that we go more in-depth on the principles of three phase circuits. Motor Control Trouble Shooting Class - 8 hours This class covers basic motor control trouble shooting skills and it focuses mostly on hands on labs using the Job Master training stations. The students will learn to use a digital meter in trouble shooting a motor control circuit. They will also have faulty components injected within the circuit to locate problems that must be found using a meter. It will cover a step by step order of operations trouble shooting procedure. Industrial Motor Systems Fundamentals Class - 24 hours The Industrial Motor Control Fundamentals course delivers a broad-based understanding of important Motor Control principles and concepts. Learn about the basic layout of a hardwired motor control system and the terminology associated with the system. Develop and wire standard motor control circuits using the Job Master 3 phase trainers. Learn basic safety precautions when working around 3 phase power and the dangers of hot work. Clarity computer based training will be used to assess the student throughout the course. Industrial Motor Systems Enhanced Fundamentals Class - 40 hours This class differs from the 24 hour class in that students will also be given 16 hours of additional lab time to work on the drives and PLC wiring in an instructor led environment. Arc Flash Training - 4 hours The Arc Flash class covers the NFPA 70E regulations required by OSHA for safe working practices around electricity.

5 PLC Fundamentals Class 24 hours The PLC Fundamentals course delivers a broad-based understanding of important PLC principles and concepts. Learn about the basic layout of PLC hardware and the terminology associated with a PLC system. Develop a small PLC program using RSLogix 500 software. Clarity computer based training will be used to assess the student throughout the course. (Note Control Logix platform may be substituted for the SLC platform) PLC Enhanced Fundamentals Class 40 hours This class differs from the 24 hour class in that students will also be given 16 hours of additional lab time to work on the drives and PLC programming in an instructor led environment. PLC Communications Class 8 hours Setting up and troubleshooting PLC communications is one of the most necessary skills for maintenance personnel. Before any PLC troubleshooting can be done, personnel will have to go online with the processor. This segment covers serial and Ethernet communications with the Rockwell SLC 500 and Control Logix PLC platform. SLC 500 Series Troubleshooting Class 8 hours This class focuses on troubleshooting an existing Rockwell Automation RSLogix 500 program. This session will focus on the modification of timers, counters, and address changes. Control Logix 5000 Series Troubleshooting Class 8 hours This class focuses on troubleshooting an existing Rockwell Automation RSLogix 5000 program. This session will focus on the modification of timers, counters, and address changes. SLC 500 Series Basic Motor Control Programming Class 8 hours This class focuses on programming a Rockwell Automation RSLogix 500 system. This session will focus on the implantation of standard motor control logic in a PLC platform. Control Logix 5000 Series Basic Motor Control Programming Class 8 hours This class focuses on programming a Rockwell Automation RSLogix 5000 system. This session will focus on the implantation of standard motor control logic in a PLC platform. Control Logix 5000 Commissioning Class 8 hours This class focuses on commissioning a new Rockwell Automation RSLogix 5000 control system. It also covers replacement of existing components within the CLX system. This session will focus on the startup of a new Control Logix system and the issues regarding firmware compatibility between components. It does not however cover programming.

6 Panel View Plus Class 8 hours This class focuses on the Panel View Plus terminal. Students will create a new Factory Talk View ME project and download to a Panel View plus. In this class, students will learn to back trace HMI objects to the CLX tags. They will also learn tips on graphic design in relation to the Factory Talk View software. PID Loop Tuning Class 8 hours This class focuses on the analog connections, scaling, and PID tuning of a fast reacting blower process simulation. Students will connect and tune a process simulator using a blower, floating ball, and ultrasonic distance sensor. The PID control portion can be either CLX or SLC PLC platform. Introduction to Robot Manufacturing hours This class introduces students to the principles of movement in a 6 axis robot. The class demonstrates the types of work a 6 axis robot may accomplish and the safety requirements of working around robotic work cells. Robot Maintenance - 12 hours This class covers the breakdown, calibration, and repair of a controller/ robot. It covers a complete breakdown of the robot and disassembly of the controller in theory only. Students will review the procedures but will not actually disassemble. The hands on lab portion of this class will walk students through the calibration procedures after replacing an axis motor. Robot Programming I - 36 hours This is an instructor led course and approximately 27 hours of the class is used for hands-on labs and exercises. The object of this course is to teach students the basics in programming robots using a hand held teach pendant. Fluid Power Systems Class 24 hours This class studies the basic industrial fluid power systems common to the field of automation and industrial power systems. Course content will cover Hydraulics, Pneumatics and Vacuum systems. Students will spend approximately half of the class time working on labs. Fluid Power Systems Enhanced Class 40 hours This class differs from the standard class in that 16 additional hours are spent on the study of pumps and more advanced labs Mechanical Drive Systems Class 24 hours This class covers mechanical drive systems that are commonly used in the industrial environment. Course content will be shafts and keyways, roller chain drives, gear drives, clutches and brakes, v-belt

7 drives, shaft alignment, and bearings. Each Job Master section has hands on labs that will be used to expose apprentices to the actual devices and procedures. Mechanical Drive Systems Enhanced Class 40 hours This class differs from the 24 hour class in that 16 additional hours of labs and clarity training is included. Fundamentals of Machine Shop hours The class is intended to introduce students to the tools commonly used in a maintenance shop. They will learn basic Blueprint Reading along with the use of measuring tools. The last half of the class will be devoted to making a plumb bob from bar stock using shop tools Machine Setup 40 hours This class covers the set-up and operation of lathe and drilling machines. Topics include inspection of drilling, tapping, reaming, boring and surface finishes. Apprentices will learn to chuck shafts in lathes for polishing and simple turning applications. This session builds on the machine fundamentals class in that student s final grade is determined by the accurate completion of a hammer building project. Operator Tool and Measurement Fundamentals 16 hours The class is intended to introduce students to the tools and measuring devices commonly used in manufacturing. They will learn basic Blueprint Reading along with the use of measuring tools. The class also covers identification of shaft misalignment and signs of equipment failure. MACH 1235 Basic Machine technology- 128 hours Provides for the care and operation of basic manual machine tools, and measuring instruments such as drill presses, lathe cutting tools, vertical milling machine tools, and bench grinders. Basic blue print reading and shop safety procedures are also introduced. 64 hours of class time is spent in the shop building a hammer to print specifications. MACH 1285 Machine Technology Set-up and Operation hours Includes information regarding the set-up and operation of milling and industrial drilling machines. Topics include precision part layout and inspection of, drilling, tapping, reaming, boring and surface finishes. 64 hours of class time is spent in the shop building a vice to print specifications. MACH 1385 Machine Processes hours Provides instruction and practice in special layout and machine set-up. Introduces students to the use of the rotary table, steady rest, follower rest and indexing heads. 64 hours of class time is spent in the shop building an arbor press to print specifications Welding Fundamentals Class 24 hours

8 This course gives students knowledge of equipment, safety precautions, and shop practice in relation to welding. Students will make basic types of fillet welds and study welding nomenclature. The class exposes students to arc welding along with torch cutting. Welding Fundamentals Enhanced Class hours This class differs from the 24 hours class in that additional hours are devoted to shop time and the TIG and Plasma cutting process is included. Current Good Manufacturing Practices for the FDA Operator Training (cgmp) - 4 hours cgmp is part of the regulations enforced by the US Food and Drug Administration and provide for systems that make sure that food or drug products produced in the US are safe. This class focuses on the personal requirements for those directives within food manufacturing. Setup Reduction 40 hours Provides the fundamentals of set-up time and waste reduction in order to maximize equipment availability. It covers the key concepts and application of the Single Minute Exchange of Die system including the key elements of variation reduction, interchangeability, tool and equipment proximity, pre-set tooling and first piece quality checks. It will feature and hands on lab where apprentices will maximize changeover time for a system.

9 Electrical Training CBPD offers training on 3 phase electrical stations that emulate actual panel enclosures. Our trainers come with a variety of devices including but not limited to contactors, pushbuttons, relays, photo eye sensors, proximity sensors, AC drives, DC drives, motors, PLC modules, and 4-20 ma loops. Students will learn to identify the common terminal associations across different manufacturers of OEM components. We also offer Arc Flash training and have all the necessary Arc Flash equipment.

10 Industrial Electricity Class - 24 hours The Industrial Electricity class is an overall study of the fundamental principles of AC/DC circuits. A study is made of the practical applications of mathematics related to electronics and electricity. Students will learn to use a meter and have basic arc flash training. The hands on portions of this class are used to get students familiar with live circuits. Understand how to work on circuits safely Understand the relationship of Voltage, Resistance, and Current How to use a meter to test for voltage, amperage, and resistance Clarity Goals o ELS1 - Basic Principles o ELS2 - Alternating Current o ELS7 - AC Motor Control Overview Chapter 1 Atomic Structure Chapter 2 Electrical Quantities and Ohm s Law o ELS1 - Basic Principles Overview Chapter 4 Magnetism Chapter 5 Resistors o ELS2 - Alternating Current Chapter 6 Series Circuits o ELS7 - AC Motor Control Build a simple motor lab Chapter 7 Parallel Circuits Chapter 11 Using Wire Tables and Determining Conductor Sizes Arc Flash Hazards Meter Lab on using a Digital Multi-Meter Hands on Lab to Check High Voltage and Ohm Fuses Clarity Delmar s Standard Textbook of Electricity Basic computer skills (the ability to navigate windows) Basic math skills (the ability to use a calculator)

11 Industrial Electricity Enhanced Class - 40 hours The Industrial Electricity class is an overall study of the fundamental principles of AC/DC circuits. A study is made of the practical applications of mathematics related to electronics and electricity. Students will learn to use a meter and have basic arc flash training. The hands on portions of this class are used to get students familiar with live circuits. This class differs from the 24 hour class in that we go more in-depth on the principles of three phase circuits Understand how to work on circuits safely Understand the relationship of Voltage, Resistance, and Current. How to use a meter to test for voltage, amperage, and resistance Clarity Goals o ELS1 - Basic Principles o ELS2 - Alternating Current o ELS6 - Generators and Motors o ELS7 - AC Motor Control Overview Chapter 1 Atomic Structure Arc Flash Hazards Chapter 2 Electrical Quantities and Ohm s Law o ELS1 - Basic Principles Overview Chapter 4 Magnetism Chapter 5 Resistors o ELS2 - Alternating Current Chapter 6 Series Circuits o ELS7 - AC Motor Control Chapter 7 Parallel Circuits Chapter 10 Measuring Instrument Meter Lab on using a Digital Multi-Meter Chapter 11 Using Wire Tables and Determining Conductor Sizes Chapter 27 Three Phase Circuits Chapter 33 Three-Phase Motors 4-20ma Loop Overview for Process Control Hands on Lab to Check High Voltage and Ohm Fuses Clarity Delmar s Standard Textbook of Electricity

12 Basic computer skills (the ability to navigate windows) Basic math skills (the ability to use a calculator)

13 Motor Control Troubleshooting Class - 8 hours This class covers basic motor control troubleshooting skills and it focuses mostly on hands on labs using the Job Master training stations. The students will learn to use a digital meter in troubleshooting a motor control circuit. They will also have faulty components injected within the circuit to locate problems that must be found using a meter. It will cover a step by step order of operation troubleshooting procedures. Wire a 3 phase motor for high and low voltage Use a meter to test fuses, wires, and motors Use a megger to test motor insulation Have the ability to wire up a standard Start/Stop Circuit Layout and design of a basic motor control circuit lecture. (1 hour) o Students will receive handout on sequential troubleshooting steps. Discussion of a digital meter and how to use it. (1 hour) (Meters are provided but students are encouraged to bring their own equipment so they may become more familiar with it.) o Practical use of meter on faulty and good components Fuses Buttons Motors o Each student will learn about the motor name plate and check amp draw on a motor with a digital clamp on o Each student will wire a 3 phase motor for 220 and 480 volt supply o Each Student will use a megger to test a motor s insulation Hands on wiring of basic stop start circuit (2 hours) Hands on troubleshooting of stop start circuit. The instructor will put faults in the circuit and the students will have to find them. (4 hours) None used Handouts provided Familiar with Industrial electricity. Please note we recommend taking the fundamentals training course if the student does not already have electrical training. A placement test can be provided) Worked around 3 phase motors.

14 Industrial Motor Systems Fundamentals Class - 24 hours The Industrial Motor Control Fundamentals course delivers a broad-based understanding of important Motor Control principles and concepts. Learn about the basic layout of a hardwired motor control system and the terminology associated with the system. Develop and wire standard motor control circuits using the Job Master 3 phase trainers. Learn basic safety precautions when working around 3 phase power and the dangers of hot work. Clarity computer based training will be used to assess the student throughout the course. Wire a 3 phase motor for high and low voltage and understand the principles behind series and parallel connected coils Use a meter to test fuses, wires, and motors Use a megger to test motor insulation Have the ability to draw and wire up all standard motor control circuits. Clarity Goals o MTR1 - Basic Principles o MTR4 - Schematic Symbols o MTR5 - Schematics and Wiring Presentation on how a AC and DC motor works o Clarity training session MTR1 - Motor Controls Basics Clarity training session MTR4 - Schematic Symbols Presentation on overloads, fusing, and time delay MTR2 & MTR3 Presentation on Motor Control Schematics and bonding of transformers o Clarity training session MTR4 - Schematic Symbols Basic Start/Stop circuit o Wire circuit discussed in class and instructor will induce troubleshooting faults Start/Stop circuit with Jog Reverse o Wire circuit discussed in class and instructor will induce troubleshooting faults Forward/Reverse circuit o Wire circuit discussed in class and instructor will induce troubleshooting faults Forward circuit with delay off o Wire circuit discussed in class and instructor will induce troubleshooting faults Clarity Ugly s Electrical Reference Basic computer skills (the ability to navigate windows) Basic understanding of electrical concepts

15 Industrial Motor Systems Enhanced Fundamentals Class - 40 hours The Industrial Motor Control Fundamentals course delivers a broad-based understanding of important Motor Control principles and concepts. Learn about the basic layout of a hardwired motor control system and the terminology associated with the system. Develop and wire standard motor control circuits using the Job Master 3 phase trainers. Learn basic safety precautions when working around 3 phase power and the dangers of hot work. Clarity computer based training will be used to assess the student throughout the course. Students will also be given 16 hours of additional lab time to work on the drives and PLC wiring in an instructor led environment. Wire a 3 phase motor for high and low voltage and understand the principles behind series and parallel connected coils Use a meter to test fuses, wires, and motors Use a megger to test motor insulation Have the ability to draw and wire up all standard motor control circuits. Clarity Goals o MTR1 - Basic Principles o MTR4 - Schematic Symbols o MTR5 - Schematics and Wiring o MTD5 - AC Drives Presentation on how a AC and DC motor works o Clarity training session MTR1 - Motor Controls Basics Clarity training session MTR4 - Schematic Symbols Presentation on overloads, fusing, and time delay MTR2 & MTR3 Presentation on Motor Control Schematics and bonding of transformers o Clarity training session MTR4 Schematic Symbols Basic Start/Stop circuit o Wire circuit discussed in class and instructor will induce troubleshooting faults Start/Stop circuit with Jog Reverse o Wire circuit discussed in class and instructor will induce troubleshooting faults Forward/Reverse circuit o Wire circuit discussed in class and instructor will induce troubleshooting faults Forward circuit with delay off o Wire circuit discussed in class and instructor will induce troubleshooting faults Photo eye control of a motor Forward Reverse AC Drive lab Wire Micrologix PLC with preconfigured programs. Clarity Ugly s Electrical Reference

16 Basic computer skills (the ability to navigate windows) Basic understanding of electrical concepts

17 Arc Flash Training - 4 hours The Arc Flash class covers the NFPA 70E regulations required by OSHA for safe working practices around electricity. Understand how to work on circuits safely Understand the need and use of Arc Flash Safety equipment Electrically Safe Work Conditions Energized Electrical Work Permit Flash Protection Boundary Choosing the Correct PPE PPE demonstration Reducing the Arc Flash Hazard in your plant. NA NA None

18 PLC Training CBPD offers training on Rockwell hardware using the latest generation of the Allen Bradley CLX family, along with the previous SLC class of processors. UAFS has an educational toolkit agreement with Rockwell but does not offer Rockwell certified classes. We offer training using the latest Ethernet IP and Device net networks. Other makes and models of PLC s can be considered for custom classes depending on availability of equipment.

19 PLC Fundamentals Class 24hr The PLC Fundamentals course delivers a broad-based understanding of important PLC principles and concepts. Learn about the basic layout of PLC hardware and the terminology associated with a PLC system. Develop a small PLC program using RSLogix 500 software. Clarity computer based training will be used to assess the student throughout the course. (Note: Control Logix platform may be substituted for the SLC platform) Connect with a SLC PLC to upload and download programs Have the ability to program simple motor control circuits Trouble-shoot and modify existing PLC programs Understand the layout of the SLC and Control Logix IO so they can identify physical wire locations from prints and programs. Clarity Goals o PLC1 o PLC2 o PLC4 Programmable Logic Controllers: An Overview o Clarity Training Session Introduction PLC Hardware Components o Clarity Training Session PLC Components Number Systems and Codes o Clarity Training Session Numbering Systems Fundamentals of Logic o Clarity Training Session Programming Concepts Basics of PLC Programming o RSLogix 500 building your own PLC program RSLogix 500 Clarity Programmable Logic Controllers Fourth Edition by Frank D. Petruzella Basic computer skills (the ability to navigate windows)

20 PLC Enhanced Fundamentals Class 40 hours The PLC Fundamentals course delivers a broad-based understanding of important PLC principles and concepts. Learn about the basic layout of PLC hardware and the terminology associated with a PLC system. Develop a small PLC program using RSLogix 500 software. Clarity computer based training will be used to assess the student throughout the course. Students will also be given 16 hours of additional lab time to work on the PLC s in an instructor led environment. (Note: Control Logix platform may be substituted for the SLC platform) Connect with a SLC PLC to upload and download programs Have the ability to program simple motor control circuits Trouble-shoot and modify existing PLC programs Understand the layout of the SLC and Control Logix IO so they can identify physical wire locations from prints and programs. Clarity Goals o PLC1 o PLC2 o PLC4 Programmable Logic Controllers: An Overview. o Clarity Training Session Introduction PLC Hardware Components o Clarity Training Session PLC Components Number Systems and Codes o Clarity Training Session Numbering Systems Fundamentals of Logic o Clarity Training Session Programming Concepts Basics of PLC Programming o RS Logix 500 Building Your Own PLC Program Troubleshooting Labs Programming Labs PID lab RSLogix 500 Clarity Programmable Logic Controllers Fourth Edition by Frank D. Petruzella

21 Basic computer skills (the ability to navigate windows)

22 PLC Communications Class 8 hours Setting up and troubleshooting PLC communications is one of the most necessary skills for maintenance personnel. Before any PLC troubleshooting can be done, personnel will have to go online with the processor. This segment covers serial and Ethernet communications with the Rockwell SLC 500 and Control Logix PLC platform. Connect to a SLC and CLX PLC over serial, USB, and Ethernet Upload and download to a SLC and CLX PLC Theory of serial communications and lab to go online with SLC 500 over serial cable Theory of Ethernet communications and lab to go online with Control Logix PLC What a static IP means and how to configure IP address in Control Logix PLC Lab to upload and download programs to SLC 500 and Control Logix PLC Useful tools in RS Links to troubleshoot communication issues RSLogix 500 Programming Software RSLogix 5000 Programming Software Soft Logix Emulator (used to emulate Control Logix PLC) RSLinx Communication Software Free Rockwell Training Manuals on PDF Basic computer skills (the ability to navigate windows) Familiar with the concept of PLC s and their use

23 SLC 500 Series Troubleshooting Class 8 hours This class focuses on troubleshooting an existing Rockwell Automation RSLogix 500 program. This session will focus on the modification of timers, counters, and address changes. Connect to a SLC over serial Learn to do online edits Learn to use search function of RSLogix 500 software Navigation of the RSLogix 500 software Flow of logic and the difference between Examine if off and Examine if on input instructions Difference between sinking/sourcing inputs and outputs Lab to search for specific address in a program Lab to change the value of a timer and counter while online Lab to change the address of an output while online Lab to change the address of multiple instances of an input while offline and then download back to the PLC. (Useful if IO is blown on a card and there is a free address elsewhere to use. Prevents having to replace the whole card if only an IO point is blown.) Lab to troubleshoot standard motor starter logic RSLogix 500 programming software Free Rockwell Training Manuals on PDF Basic computer skills (the ability to navigate windows) Familiar with the concept of PLC s and their use The ability to read line diagrams or ladder logic

24 Control Logix 5000 Series Troubleshooting Class 8 hours This class focuses on troubleshooting an existing Rockwell Automation RSLogix 5000 program. This session will focus on the modification of timers, counters, and address changes. Connect to a CLX over serial Learn to do online edits Learn to use search function of RSLogix 5000 software Navigation of the RSLogix 5000 software Flow of logic and the difference between Examine if off and Examine if on input instructions Difference between sinking/sourcing inputs and outputs Lab to search for specific address in a program Lab to change the value of a timer and counter while online Lab to change the address of an output while online Lab to change the address of multiple instances of an input while offline and then download back to the PLC. (Useful if IO is blown on a card and there is a free address elsewhere to use. Prevents having to replace the whole card if only a IO point is blown) Lab to troubleshoot standard motor starter logic RSLogix 5000 programming software Free Rockwell Training Manuals on PDF Basic computer skills (the ability to navigate windows) Familiar with the concept of PLC s and their use The ability to read line diagrams or ladder logic

25 SLC 500 Series Basic Motor Control Programming Class 8 hours This class focuses on programming a Rockwell Automation RSLogix 500 system. This session will focus on the implantation of standard motor control logic in a PLC platform. Connect to a SLC over serial Program Start/Stop and FWD/REV logic Presentation on the basic fundamentals of Start/Stop circuits Presentation on instruction usage for XIC, XIO, OTE, OTL, OTU, Timers, and Counters instructions Lab to program a Start/Stop circuit Building on the previous lab the student will add a jog FWD function Lab to program a FWD/REV circuit Building on the previous lab the student will add a jog REV function RSLogix 500 programming software Free Rockwell Training Manuals on PDF Basic computer skills (the ability to navigate windows) Familiar with the concept of PLC s and their use The ability to read line diagrams or ladder logic Basic use of RSLogix 500 software (the ability to open a program and go online with the PLC)

26 Control Logix 5000 Series Basic Motor Control Programming Class 8 hours This class focuses on programming a Rockwell Automation RSLogix 5000 system. This session will focus on the implantation of standard motor control logic in a PLC platform. Connect to a CLX over Ethernet Program Start/Stop and FWD/REV logic Presentation on the basic fundamentals of Start/Stop circuits Presentation on instruction usage for XIC, XIO, OTE, OTL, OTU, Timers, and Counters instructions Lab to program a Start/Stop circuit Building on the previous lab the student will add a jog FWD function Lab to program a FWD/REV circuit Building on the previous lab the student will add a jog REV function RSLogix 5000 programming software Free Rockwell Training Manuals on PDF Basic computer skills (the ability to navigate windows) Familiar with the concept of PLC s and their use The ability to read line diagrams or ladder logic Basic use of RSLogix 5000 software (the ability to open a program and go online with the PLC)

27 Control Logix 5000 Commissioning Class 8 hours This class focuses on commissioning a new Rockwell Automation RSLogix 5000 control system. It also covers replacement of existing components within the CLX system. This session will focus on the startup of a new Control Logix system and the issues regarding firmware compatibility between components. It does not however cover programming. Connect to a CLX over Ethernet Setup of a new CLX System Setup of a new Device Net and Ethernet Network Adding a Power Flex Drive to a CLX System over Ethernet Presentation on the basic hardware and system architecture of a CLX system Video on updating the firmware of a new CLX system Video on setting up Ethernet IP on a new CLX system Hands on lab of setting up Ethernet IP on a CLX system Video of installing a Power Flex Ethernet IP drive on a CLX system. This section also covers the CLX Integrated Drive executive lite software for backing up and changing drive parameters. Lab on adding a Power Flex Ethernet IP drive to a CLX system Lab on backing up and modification of the drive parameters using the Logix 5000 software Presentation on DeviceNet Video of commissioning a DeviceNet network Hands on lab to commission a DeviceNet network RSLogix 5000 programming software RS Network for DeviceNet Free Rockwell Training Manuals on PDF Basic computer skills (the ability to navigate windows) Familiar with the concept of PLC s and their use Basic use of RSLogix 5000 software (the ability to open a program and go online with the PLC)

28 PanelView Plus Class 8 hours This class focuses on the PanelView Plus terminal. Students will create a new Factory Talk View ME project and download to a PanelView plus. In this class, students will learn to back trace HMI objects to the CLX tags. They will also learn tips on graphic design in relation to the Factory Talk View software. Connect to a PanelView Plus over Ethernet Create a new project and download to terminal Add buttons and objects to connect to a CLX system Presentation on the basic hardware and system architecture of a PanelView Plus terminal Presentation on navigation and the use of global objects Video on creating a new project, setting Factory Talk View shortcuts, and downloading to a terminal Lab on creating a new project and downloading to a terminal Video of screen and button creation Lab to build screens and tie objects to tags in a CLX system Video of the use of variables within the Factory Talk View ME software Lab to add a Pop-Up screen to control multiply motors with the same screen RS Logix 5000 programming software Factory Talk View ME Free Rockwell Training Manuals on PDF Basic computer skills (the ability to navigate windows.) Familiar with the concept of PLC s and their use. The ability to read line diagrams or ladder logic. Moderate use of RS Logix 5000 software: (the ability to open a program and go online with the PLC.) Basic understanding of the CLX tag structure

29 PID Loop Tuning Class 8 hours This class focuses on the analog connections, scaling, and PID tuning of a fast reacting blower process simulation. Students will connect and tune a process simulator using a blower, floating ball, and ultrasonic distance sensor. The PID control portion can be either CLX or SLC PLC platform. Connect a 4-20ma output and input to a PLC Scale the analog signals to engineering units Tune a PID instruction to balance a floating ball at a set distance Presentation on analog signals and scaling Presentation on PID process control Lab on hooking a meter up to read a 4-20ma signal Lab on tuning a PID blower simulator RS Logix 5000 programming software or RS Logix 500 programming software Free Training Manuals on PDF Basic computer skills (the ability to navigate windows.) Familiar with the concept of PLC s and their use. The ability to read line diagrams or ladder logic. Moderate use of RS Logix software: (the ability to open a program and go online with the PLC.)

30 Robotic Training CBPD has three dedicated IRC5 robots for non-credit training and access to the Baldor Robotics lab during the summer intercession to accommodate larger groups. UAFS does not offer ABB certified classes at this time. Please go to abb.com for more information.

31 Introduction to Robot Manufacturing hours This class introduces students to the principles of movement in a 6 axis robot. The class demonstrates the types of work a 6 axis robot may accomplish and the safety requirements of working around robotic work cells. Understand the X,Y,Z axis of a 6 axis robot Understanding of tooling on a 6 axis robot Safety requirements around robotic work cells The ability to jog a robot in manual Define a work object and tool center point (optional 4 hours) Robot Axis Joint and Linear Moves Work Cell Safety Jogging the Robot NA UAFS Training Manual Basic reading (Note: this class can be offered in Spanish with pre-arrangements)

32 Robot Programming I - 36 hours This is an instructor led course and approximately 27 hours of the class is used for hands-on labs and exercises. The object of this course is to teach students the basics in programming robots using a hand held teach pendant. Practice all areas of safety as it pertains to the robot Start-up, operate and shut down the robot Perform program upload and download Manual and automatic control of inputs and outputs Define tools and work objects Edit programmed positions Create a program with subroutine structure Program instructions, such as output control, decision-making, operator dialog and clock Name I/O and data with proper names User Module programming techniques Basics in Robot Programming Structured Programming Conditional Control Digital I/O Signals Communication with Operator Define and Use Tools Define and Use Work Objects Create/define Offset Event Log Backup and Restore NA UAFS Robot Programming book Online Manuals Basic reading

33 Robot Maintenance - 12 hours This class covers the breakdown, calibration, and repair of a controller/ robot. It covers a complete breakdown of the robot and disassembly of the controller in theory only. Students will review the procedures but will not actually disassemble. The hands on lab portion of this class will walk students through the calibration procedures after replacing an axis motor. Know the breakdown of a controller and robot. Understand the importance of maintenance and lubrication schedules Home and calibrate the robot Mechanical Breakdown Electrical Breakdown Calibration of the Robot NA Online Manuals Basic reading Ability to manually move a training robot.

34 Mechanical Training CBPD offers mechanical training in Hydraulics, Pneumatics, Mechanical Drive Systems, and Machining. We have a dedicated hydraulics lab with several hydraulic and pneumatic stations. We also have a dedicated machine shop with routers and lathes to allow multiple students to work on projects.

35 Fluid Power Systems Class 24 hours This class studies the basics industrial fluid power systems common to the field of automation and industrial power systems. Course content will cover Hydraulics, Pneumatics and Vacuum systems. Students will spend approximately half of the class time working on labs. Ability to read fluid power symbols Understand the relationship of Force, Pressure, and Area Ability to plumb a simple Hydraulic or Pneumatic circuit Clarity Goals o HDL1 - Harnessing Hydraulic Power o HDL2 - The Hydraulic circuit o HDL 4- Control Valve Chapter 1 Fluid Power Principles Chapter 2 Fluid Power Cylinders Chapters 3&4 Control Valves Parker Labs 1-4 & 5-9 Clarity Industrial Fluid Power- Vol 1 & Lab- Parker Lab Manual Basic computer skills (the ability to navigate windows) Basic math skills (the ability to use a calculator)

36 Fluid Power Systems Enhanced Class 40 hours This class studies the basic industrial fluid power systems common to the field of automation and industrial power systems. Course content will cover Hydraulics, Pneumatics and Vacuum systems. Students will spend approximately half of the class time working on labs. This class differs from the standard class in that 16 additional hours are spent on the study of pumps and more advanced labs. Ability to read fluid power symbols. Understand the relationship of Force, Pressure, and Area. Ability to plumb a simple Hydraulic or Pneumatic circuit. Clarity Goals o HDL1 - Harnessing Hydraulic Power o HDL2 - The Hydraulic circuit o HDL3 - Pumps o HDL4 - Control Valve o HDL7 - Troubleshooting Chapter 1 Fluid Power Principles Chapter 2 Fluid Power Cylinders Chapters 3&4 Control Valves Parker Labs 1-4, 5-9, Clarity Industrial Fluid Power- Vol 1 & Lab- Parker Lab Manual Basic computer skills (the ability to navigate windows) Basic math skills (the ability to use a calculator)

37 Fluid Power in Plant and Field 40 hours This class builds on previous classes to focus on the practical applications and maintenance of fluid power systems within the industrial environment. The class covers, in-depth, pumps, FRL units, accumulators, and dryers. Ability to identify types of pumps and their uses Ability to incorporate electrical pilot devices into a fluid power circuit using Job Master trainers Ability to troubleshoot fluid power electromechanical circuits. Chapter 3 Fluid Power Pumps Chapter 4 Hydraulic Oil reservoirs Chapter 5 Hydraulic Accumulators Chapter 6 Heat Exchangers for Oil Cooling Chapter 7 FRL units Chapter 8 Dryers Chapter 12 Troubleshooting None Industrial Fluid Power- In Plant and Field Basic computer skills (the ability to navigate windows) Basic math skills (the ability to use a calculator) Fluid Power Systems class or prior hydraulic training.

38 Mechanical Drive Systems Class 24 hours The class covers mechanical drive systems that are commonly used in the industrial environment. Course content will be shafts and keyways, roller chain drives, gear drives, clutches and brakes, v-belt drives, shaft alignment, and bearings. Each Job Master section has hands on labs that will be used to expose apprentices to the actual devices and procedures. Ability to replace any bearing on a shaft Understand the mechanics behind various types of gear boxes Ability to properly align a gear box and motor shaft on a skid Clarity o o o Clarity BRG1 - Bearings Application Clarity MDR1 - Belt Drives Clarity MDR2 - Chain Drives Job Master MA01 - Basic Mechanical Drive Components Job Master MA03 - Bearings Job Master MA06 - Roller Chain Drives Job Master MA09 - Couplings and Shaft Alignment Job Master MA10 - Clutches and Brakes Clarity Job Master books provided with the class Basic computer skills (the ability to navigate windows) Basic math skills (the ability to use a calculator)

39 Mechanical Drive Systems Enhanced Class 40 hours This class covers mechanical drive systems that are commonly used in the industrial environment. Course content will be shafts and keyways, roller chain drives, gear drives, clutches and brakes, v-belt drives, shaft alignment, and bearings. Each Job Master section has hands on labs that will be used to expose apprentices to the actual devices and procedures. This class differs from the 24 hour class in that 16 additional hours of labs and clarity training is included. Ability to replace any bearing on a shaft. Understand the mechanics behind various types of gear boxes. Ability to properly align a gear box and motor shaft on a skid. Clarity o Clarity BRG1 - Bearings Application o Clarity BRG2 - Maintenance and Installation. o Clarity BRG3 - Bearing Trouble Shooting o Clarity MDR1 - Belt Drives o Clarity MDR2 - Chain Drives Job Master MA01 - Basic Mechanical Drive Components Job Master MA03 - Bearings Job Master MA06 - Roller Chain Drives Job Master MA08 - Speed Reducers Job Master MA09 - Couplings and Shaft Alignment Job Master MA10 - Clutches and Brakes Job Master MA12 Mechanisms & Cams Clarity Job Master books provided with the class Basic computer skills (the ability to navigate windows)

40 Fundamentals of Machine Shop hours The class is intended to introduce students to the tools commonly used in a maintenance shop. They will learn basic Blueprint Reading along with the use of measuring tools. The last half of the class will be devoted to making a plum bob from bar stock using shop tools Ability to safely use mills, lathes, routers, and various other shop tools Read blueprints and understand tolerances Ability to turn a shaft and mill an inset Ability to tap and thread a hole (optional 4 hours) Ability to align a shaft (optional 4 hours) General understanding of a CNC and its operation (optional 8 hours) Math on Fractions to Decimal Conversion (Includes a written evaluation) Print Types Assembly and Detail Drawings along with Print Information Drawing Views (Includes a written evaluation) Geometric Dimensioning and Tolerancing Blueprint Reading Test Measuring and Gauging Tools (includes section on reading inch based steel ruler divided into 64ths) Hands-on Demonstration of Using Measuring and Gauging Tools Introduction to All Shop Machines Safely Powering on All Shop Tools and Inspecting Guards Hands-on Lab Hands-on Lab to Build a Plumb Bob NA Books provided with the class Basic math skills (the ability to use a calculator)

41 Machine setup 40 hours This class covers the set-up and operation of lathe and drilling machines. Topics include inspection of drilling, tapping, reaming, boring and surface finishes. Apprentices will learn to chuck shafts in lathes for polishing and simple turning applications. This session builds on the machine fundamentals class in that student s final grade is determined by the accurate completion of a hammer building project. Handle o Ability to accurately cut and measure shaft. o Ability to turn shaft to.75 x 5.00 with tolerance of +/-.005 o Ability to thread and finish a 5/8-11 x 1 shaft o Ability to accurately mark center holes and drill a shaft Head o Ability to accurately can and measure bar stock o Ability to mill bar stock 1.00 x /-.005 o Ability to thread and finish a 5/8-11 x 1 hole Brief refresher on blueprint reading Shop time on constructing a hammer handle Shop time on constructing a hammer head Shop time on finishing and polishing hammer project. NA Project book provided Completion of the 40 hour machine fundamentals class or equivalent training.

42 Operator Tool and Measurement Fundamentals 16 hours The class is intended to introduce students to the tools and measuring devices commonly used in manufacturing. They will learn basic Blueprint Reading along with the use of measuring tools. The class also covers identification of shaft misalignment and signs of equipment failure. Ability to safely use common hand tools Read blueprints and understand tolerances Understand and recognize shaft misalignment and the proper way to insert tooling onto a shaft Ability to use a grease gun Ability to recognize the warning signs of mechanical equipment failure Ability to read and tare a weigh scale Print Types Assembly and Detail Drawings along with Print Information Drawing Views (Includes a written evaluation) Geometric Dimensioning and Tolerancing Measuring and Gauging Tools (includes section on reading inch based steel ruler divided into 64ths) Hands-on Demonstration of Using Measuring and Gauging Tools (includes using scales) Introduction to Hand Tools Introduction to Lubrications NA Books provided with the class Basic math skills (the ability to use a calculator)

43 MACH 1235 Basic Machine technology- 128 hours Provides for the care and operation of basic manual machine tools, and measuring instruments such as drill presses, lathe cutting tools, vertical milling machine tools, and bench grinders. Basic blue print reading and shop safety procedures are also introduced. 64 hours of class time is spent in the shop building a hammer to print specifications. Demonstrate knowledge of and compliance with safety rules when operating in a machine shop environment. Read and interpret machine blue prints. Calculate the correct use of speeds and feeds in order to produce a quality product, with an understanding of maximum tool life. Use various measuring instruments to check their work piece to blue print specifications and make any necessary adjustments. Perform simple set-ups and safely operate an engine lathe. Use a bench grinder to grind and sharpen lathe cutting tools to gages provided. Demonstrate the proper use, knowledge and care of mechanics of hand tools. Use a lathe to accurately face lengths to within print tolerances. Use a lathe to turn accurate diameters within print tolerances. Perform mathematical calculations by interpreting blueprints and make the necessary machine adjustments as necessary. Knurl parts within print tolerances. File and polish parts to print specifications. Use a lathe to make single point inch threads. Use a band saw to cut off stock within print specifications. Perform simple set ups and safely operate a vertical mill. Identify mill cutters and holders. Indicate (measure and adjust) the vise, work piece and spindle to within Mill flat surfaces to within print tolerance. Use the mill to drill holes within print specifications. Perform simple set ups and safely operate a drill press. Use the drill press to perform all manual hole operations to within print tolerances. The Evolution of Machine Tools Safety Measurement, Layout, Inspection and Setup of Tools Machine blue print reading Threads and Threading Tool and Utility Grinder Operation

44 Band Saw Cutting and Care of Blades The Drill Press and Drilling Operations The Lathe and Lathe Operations Milling Machine Operations Coated Abrasives Cutting Action and Cutting Fluids NA Machining Fundamentals Basic math skills

45 MACH 1285 Machine Technology Set-up and Operation hours Includes information regarding the set-up and operation of milling and industrial drilling machines. Topics include precision part layout and inspection of, drilling, tapping, reaming, boring and surface finishes. 64 hours of class time is spent in the shop building a vice to print specifications. Demonstrate knowledge of and compliance with required safety rules when operating in a machine shop environment, including the use of personal safety protection. Read and interpret machine blue prints. Use Vernier measuring tools and dial indicators and make necessary adjustments. Perform setups with minimal assistance and safely operate an engine lathe. Check parts for proper surface finish. Perform setups on vertical and horizontal milling machines. Recognize and determine the proper use of the different milling machining attachments. Perform mathematical calculations by interpreting blueprints and make the necessary machine adjustment as necessary. Use DROs (Digital Read Outs) to produce piece parts to within.0001 tolerance. Understand (SAE) screw thread terminology and distinguish between all characteristics inherent in external screw threads. Identify the characteristics of the six most common thread types. Choose the correct style tap to use for each tapping application. Properly use hand tapping dies. Use machine threading with taps and dies on various types of manual machines. Have a basic knowledge of the five most common industrial drilling machines. Distinguish between the cutting properties and know the proper use for each of the numerous types of reamers. Safety Measurement, layout, inspection and setup tools External and internal threads, threading, tapping and dies Industrial drills, drilling operations and reamers Milling machine operations and digital readouts NA Machining Fundamentals

46 Mach 1235 class

47 MACH 1385 Machine Processes hours Provides instruction and practice in special layout and machine set-up. Introduces students to the use of the rotary table, steady rest, follower rest and indexing heads. 64 hours of class time is spent in the shop building an arbor press to print specifications Demonstrate knowledge of and compliance with required safety rules when operating in a machine shop environment, including the use of personal safety protection. Read and interpret machine blue prints. Read micrometers. Use gage blocks and various other measuring gages. Use a sine bar to check angles to within 1 minute of arc. Explain (ISO) metric screw terminology and distinguish between the different characteristics inherent to metric screw threads. Identify and use the various methods of holding work pieces when machining with a lathe. Demonstrate how to center work in a four-jaw independent chuck. Use the steady rest and the follower rest when turning a part in a lathe. Accurately drill, ream and bore holes using a lathe/milling machine Machine a work piece mounted on a mandrel. Calculate the required angles for taper turning, and demonstrate their knowledge to perform taper turning. Set-up and operate a rotary table attachment. Calculate the correct use of speeds and feeds for mill cutters in order to produce a quality part, with an understanding of tool life. Demonstrate the ability to mill grooves and keyways in piece parts. Operate a dividing or indexing head. Demonstrate their knowledge of abrasive materials and the use of various types of grinding wheels. Operate a surface grinding machine. Dress and shape the surface grinding wheel. Change and balance grinding wheels on surface grinders. Identify the properties of metal alloys using the two standard steel identifying systems (SAE and AISI). Explain the theory of the heat treating process, including the various types of furnaces, the concepts of hardening and tempering, annealing, normalizing, and quenching techniques. Use hardness testing equipment. Safety Measurement, layout, inspection and setup tools

48 Threads and threading Drills, reamers and drilling operations The lathe and lathe operations Milling machine operations Abrasives and grinding wheels Surface grinding and care of grinding wheels Identification and designation of metals and alloys Basic metallurgy and heat treatment of steel NA Machining Fundamentals Mach 1285 class

49 Welding Training CBPD offers welding training through the College of Applied Science and Technology Welding Department. We utilize the Baldor welding center to train students; the facilities include MIG, TIG, Stick and Robotic welding stations. In addition to welding they also have torch and plasma cutting stations.