Metal Pin Badge-In-Depth Report
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- Erick Morris
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2 Metal Pin Badge-In-Depth Report At North Peak Department-One, our business is totally focused on providing a wide and integrated range of services in the design, production and distribution of lapel pins, enamel badges, tie clips, cuff-links, blinking pins, button badges (tin, plastic), trolley coins, name plates, memo holders, key-chains, medals, magnets, bottle openers, and much more. We are specialized in manufacturing custom metal pins for more than 20 years. Such a long experience gives us the expertise to meet your requirement with technological achievement and a total commitment to quality. Your own designs are most welcome. We can develop your ideas or particular products for you, either exclusive or non-exclusive basis. Type of metal pins: Etched brass soft enamel with or without epoxy Stamped copper/ or iron soft enamel with or without epoxy Stamped copper hard enamel Stamped iron hard enamel Stamped copper hot-fired cloisonné Stamped 2D in relief with or without sandblasting Stamped 3D in relief, with or without color resin Silk-screen/ offset printing on steel/ or aluminum with epoxy Silk-screen/ offset printing on brass with epoxy, with or without electro-plating Combination of the different techniques in the same pin, like stamped emblem with printed inlay Zinc alloy injection soft enamel Zinc alloy injection hard enamel Pewter spin casting 2 Sterling silver 925/ Gold 999
3 Color Material: The colors we use for our enameled and printed pins are of the following Soft (Hard) enamel: chemical material, different colors to be mixed, matching your references of Pantone (PMS), HKS color charts Cloisonne: powders of rock, not to be mixed. Color reference of AOKI only. Epoxy: It's a kind of crystal polyvinyl acetyl resin, which we put on top of the surface of the metal pieces. There are 2 reasons to use epoxy, one is to protect the colors and the other one is to be shiny. However a lot of customers do not want epoxy, they want without epoxy items show the relief effect. Magnets: As you know that we are supplying magnets, which is also a very popular item for promotions only next to, pins. We wish to give you some information for the items we can do. Rubber magnets with 2 layers. One layer of rubber magnet at bottom and one layer of white PVC on top. The printing is on the white PVC. Thickness of the magnet can be 0.5mm, 1mm, 1.5mm or 2mm. When the printing is process offset, we are now using white aluminum for the printing and not PVC. When the printing is process offset, we are now using white aluminum for the printing and not PVC. Metal emblems in any quality like our pins with the attachment of magnet on the backside. There are 2 kinds of magnets we are supplying. Metal magnet in round shape in different sizes in thickness of 3 or 4mm. Rubber magnet cutting out to be round or rectangular in different thickness of 1mm, 1.5mm, and 2mm. Adhesive backing: On the backside of the metal emblems, we are in many cases making them with double-sided tape (adhesive backing) to serve your needs to attach to name plates or other occasions. The tape could be the standard double-sides tape, or 3M adhesive tape (with some extra costs). Form tapes are also available. 3
4 Option of electro-plating: Gold Nickle Brass Copper Silver Black nickel Black dyed Chrome Antique gold Antique nickel Antique copper Antique brass Antique silver Antique pewter Matt gold Matt nickel Matt silver Nickel free Bi-color: gold + silver Bi-color: matt gold + matt silver 4
5 Artworks: It's a kind of crystal polyvinyl acetyl resin, which we put on top of the surface of the metal pieces. There are 2 reasons to use epoxy, one is to protect the colors and the other one is to be shiny. However a lot of customers do not want epoxy, they want without epoxy items show the relief effect. LINE ARTWORKS FOR ENAMEL ITEMS The basic concept is that the enamel item is a combination of metal and colors. We need a kind of line artworks for our enamel pins and keychains. The key point in the line artworks is to have artworks showing ALL BLACK IN METAL (or all white in metal). Special lines needed in Etched brass soft enamel --- A border metal line of 0.8mm is needed for the etched brass soft enamel items for standard thickness of 0.8mm brass. In principle, the thicker the brass material is, the wider the borderline is needed. The border metal line for stamped items (stamped copper, or stamped iron) can be and usually is thin. Artworks for silk-screen printing items. The most convenient and ready artworks that we can use are the 1:1 separations, 1 firm for each color. Your line arts made in CorelDraw and Illustrate and sent to use by are most welcome. Artwork for offset printing (or called photo printing of process printing) The most convenient and ready artworks that we can use are the 4 color separations. It is our suggestion that you would also make the artworks in computer and to us. Please note the density that we would like to have is +/- 355 dpi in the computer file. You will find a separate file mentioning the kinds of software we are using. Artworks for approval by . If you supply for your orders of enamel items artworks other than line artworks, i.e. samples to copy, artworks need changes, etc. We have to make LINE ARTWORKS before we make the tools (films, molds etc.) It is better to have your approval first. It is to protect us from making mistakes. Please remind us to you the line artworks for approval before we make the tools and we thank you in advance for reminding us. The differences of silk-screen and offset printing: Offset printing is also referred to as photo printing and process printing. The colors are obtained from the mixture of the 4 colors of CMYK. It is just like the printing from your photo printer in what you could find the colored ink is divided by the 4 colors. (Some printer has 3-color system of RGB, which we do not use in our printing). Colors of the silk-screen printing are not mixed. They are printed 1 color after another. The colors are also not of gradual effect and are solid. All the colors could be separated. The swatch references of the colors we use are according to the Pantone (PMS), HKS and RAL (as used in Europe) and DIC (as usual in Japan). The production of the offset printing items is to copy your original. The best (and Maximum) quality of the product is your original. The original limits copying. Therefore it is very sure that the product will never be 5 better than the original. In order to make good quality offset printing items; we must have GOOD ORIGINAL. We are very good at the copying and we expect good originals from you. For example, the films are better
6 than the photos. If you the artworks or mail film separations or send artworks in disk, please note the density is 355 dpi. In the silk-screen printing metal items, we have a problem that is never been solved. It is caused by the epoxy we use. Why the white is not white: When there is a printing of RED on WHITE or WHITE on RED, customers complain that the white color is PINKISH or REDDISH. This is actually a VISUAL effect caused by the reflection of the re color under the epoxy. After taking off the epoxy, you can see that the white is white. We are very sorry that we still have no solution for this problem. Your explanation to the customers will be helpful to us. We have 2 OPTIONS for this problem. Do not add the epoxy on the top of the pins. Instead, we print a layer of lacquer on top of the printed colors as a protection. Change the quality to other types. We can make it in the quality of hard enamel + print. For example, the background is in red color hard enamel and we print the white on top of the red hard enamel. Special note: The above problem is only in the RED, All the other colors are OK. Why we suggest silk-screen printing: Some of the designs are not very good in the quality of soft enamel (either etched brass, stamped copper or stamped iron) and we must make them in brass silk-screen printing with epoxy. However a lot of customers prefer (and sometimes insist) to have their pins done in the quality of soft enamel. This is really a dilemma for us. The kind of designs we mean in the above is, for examples, the texts need to be done in a color on the background of another color. We are depending on yours sales persuasiveness to solve this kind of problems for us. We have 2 OPTIONS to help you. We can make the pins in brass silk-screen printing with epoxy, while at the same time, leaving metal separation lines in the design. So you can still see that metal lines separate the different colors. One exception is in the very small details and we might have to skip the metal lines. To make the pins in hard enamel + print. For example, the text can be printed in color on the hard enamel of the background. Shine & matt: In our STAMPED metal product lines, there are raised parts and recessed parts. The recessed parts are usually filled with soft enamel or hard enamel colors and the raised parts are polished and plated. Nevertheless, a lot of the 6 items are done without colors (for pars or whole) to have the comparison of SHINE & MATT. Let us study how this
7 kind of comparison can be gained. A good polishing does the shining raised parts. The dull effect of the recessed parts can be done in several different ways. 1. Sandblasting to the recessed parts. This is exactly as our types of SANDY items --- Stamped copper raised and polished + recessed and sandblasted. Using antique plating. 2. Antique plating is the best way to show the mat effect. We have different kinds of antique plating as listed below. Antique gold Antique silver Antique brass Antique copper Antique nickel 3. Engraving Stippled background. This could be described as Raised and polished + recessed and stippled. Pin Attachments Butterfly clutch Rubber butterfly clutch Safety pin Flat tie tack Deluxe tie tack Strong magnet Black hard magnet Screw with cap U spike Long needle with cap 7
8 Lapel Pins Silk-screen/ Offset Printed with Epoxy Process: artwork >> seperate colors >> make films >> make screens (silk-screen print) and PS board (offset print) >> print >> die cut >> without plating: cover epoxy; with plating: electroplate cover epoxy >> attach butterfly clutch >> packing and packaging D D D D D D D D Logos/ Designs shown for reference only. No re-production without authorization of the owners. Lapel Pins Brass Etched with Soft Enamel Process: line art >> films >> exposure of the brass plates >> etching onto the brass plates >> enamel filling >> polish >> die cut >> electroplate (cover epoxy, either by hand or by the spraying machines) >> attach butterfly clutch >> packing and packaging. D D D D D Logos/ Designs shown for reference only. No re-production without authorization of the owners. 8
9 Lapel Pins Copper Stamped with Hard Enamel Process: line art >> etching a small brass plate with the line art >> mold engraving >> stamp >> die cut >> hard enamel filling >> stone polish >> cloth polish >> electroplate >> (add pad print) >> attach butterfly clutch >> packing and packaging D D D D D D D D D D Logos/ Designs shown for reference only. No re-production without authorization of the owners. 9
10 Lapel Pins Copper Stamped with/without Soft Process: line art >> etching a small brass plate with the line art >> mold engraving >> stamp >> die cut >> polish >> electroplate >> enamel filling >> clean the colors >> (add transfer print) >> cover epoxy >> attach butterfly clutch >> packing and packaging D D D D D D D D D D D D D D D D D Logos/ Designs shown for reference only. No re-production without authorization of the owners.
11 Lapel Pins Iron Stamped with/without Soft Enamel Process: line art >> etching a small brass plate with the line art >> mold engraving >> stamp >> die cut >> polish >> electroplate >> enamel filling >> clean the colors >> (add transfer print) >> cover epoxy >> attach butterfly clutch >> packing and packaging D D D D D D D D D D D D D Logos/ Designs shown for reference only. No re-production without authorization of the owners. 11
12 Lapel Pins Pewter Spin Casting D D D D D D D D Logos/ Designs shown for reference only. No re-production without authorization of the owners. Lapel Pins Sterling Silver 925 D D D Logos/ Designs shown for reference only. No re-production without authorization of the owners. 12
13 Lapel Pins Zinc Alloy Injection with/without Hard/Soft Enamel D D D D D D D D D D D D D D D D D D D Logos/ Designs shown for reference only. No re-production without authorization of the owners. 13
14 Awareness Pins (Metal) The pink ribbon is an international symbol of breast cancer awareness. Pink ribbons, and the color pink in general, identify the wearer or promoter with the breast cancer brand and express moral support for women with breast cancer.pink ribbons during National Breast Cancer Awareness Month. The blue ribbon is a term used to are most commonly seen describe or symbolize something of high quality. The usage came from The Blue Riband, a prize awarded for the fastest crossing of the Atlantic Ocean by passenger liners and prior to that from Cordon Bleu which referred to the blue ribbon worn by a particular order of knights. The spelling blue riband is still encountered in most English-speaking countries, but in the United States, the term was altered to blue ribbon, and awarded for first place in certain athletic or other competitive endeavours It also may be applied to distinguished members of a group or commission ribbons of this color came to be (such as county and state fairs). who have convened to address a situation or problem; the usual usage is "blue ribbon commission" or "blue-ribbon panel". The French for the term is 'Cordon Bleu' which is also used in English-speaking countries. The red ribbon, as an awareness ribbon colored red, has several different meanings in different contexts. Foremost, it is the symbol of solidarity of people living with HIV/AIDS. The yellow ribbon is used for various purposes. It is often worn on one's person or tied around a tree in one's front yard. The white ribbon, a white-colored ribbon or representation of a white-colored ribbon, has several different meanings depending on the context. As with other color ribbons, is sometimes used by political movements to signify or spread their beliefs. In that context, it is usually worn on garments or represented in propaganda (posters, leaflets, etc.). The White Ribbon has been the badge of the Woman's Christian Temperance Union founded by Frances Willard since its founding in The WCTU is the oldest continuing non-sectarian women's organization worldwide. The white ribbon bow was selected to symbolize purity.[1] The WCTU traditionally uses the bow rather than the more modern "remembrance" loop.one of the most notable usages of the white ribbon in recent times is as the symbol of violence against women, safe motherhood, and other related causes. It also has a long tradition in state fairs and similar farming and horticultural competitions in the United States and Canada. The green ribbon has been cannabis-liberation, agriculture and to purple ribbon is worn to raise awareness used as a symbol for many campaigns, including environmental justice, show support for legalized forms of pornography and sexual content. A for various causes, including: Domestic violence Pancreatic cancer Animal abuse Proportional representation voting system for UK elections (May 2010) Xenophobia and Homophobia (Austria 2009) Overdose Prevention Eating Disorder Awareness Alzheimer's disease Crohn's Disease Cystic Fibrosis Epilepsy Huntington's disease Lupus Fibromyalgia Arnold-Chiari Malformation Religious tolerance Homelessness Victims of 9/11 Macular degeneration ADD and ADHD Sarcoidosis Pediatric stroke Gastrointestinal cancer Thyroid cancer[1] Ulcerative Colitis Wildland Firefighters A brown ribbon is a type of award given to winners of various contests. At county and state fairs in the United States, a brown ribbon is the award for placing eighth in a contest. In Nazi Germany, the "Brown Ribbon" was an annual July horse race run in Munich from 1934 to
15 D121001A AIDS Awareness Metal Pin adges (Large & Narrow) Red Enameled Pin in Gold Shine, Back with Butterfly Clutch Color: pms186c Red Ribbon: Fight against AIDS and HIV D121001B Breast Cancer Awareness Metal Pin Badges (Large & Narrow) Pink Enameled Pin in Gold Shine, Back with Butterfly Clutch Color: pms182c For Breast cancer awareness, birth parents, and childhood cancer awareness D121001D Hope Awareness Metal Pin Badges (Large & Narrow) Yellow Enameled Pin in Gold Shine, Back with Butterfly Clutch Color: pms102c Yellow ribbon pin means support our troops, hope D121001F Innocence Awareness Metal Pin Badges (Large & Narrow) White Enameled Pin in Gold Shine, Back with Butterfly Clutch Color: pms white White Ribbon means innocence, victims of terrorism, violence D121001C Childhood-Cancer Awareness Metal Pin Badges (Large & Narrow) Light Blue Enameled Pin in Gold Shine, Back with Butterfly Clutch Color: pms283c Light Blue Ribbon is a symbol of childhood cancer D121001E Anti-Violence Awareness Metal Pin Badges (Large & Narrow) Purple Enameled Pin in Gold Shine, Back with Butterfly Clutch Color: pms265c D121001G Anti-Violence Awareness Metal Pin Badges (Large & Narrow) Purple Enameled Pin in Gold Shine, Back with Butterfly Clutch Color: pms265c against women, peace D121001H Child-Abuse-Prevention Awareness Metal Pin Badges (Large & Narrow) Blue Enameled Pin in Gold Shine, Back with Butterfly Clutch Color: pms293c Blue Ribbon is a symbol of drunk driving, child abuse, the victims of hurricane Katrina, etc D121001I Environmental Awareness Metal Pin Badges(Large & Narrow) Green Enameled Pin in Gold Shine, Back with Butterfly Clutch Color: pms355c Green Ribbons Present Environmental Awareness for Earth Day 15
16 Enameled Country Flag Pins (Wavy) Process: iron stamped + soft enamel + gold plating D D D D D United States South Africa Greece Netherland France D D D D172044E D D Spain Italy Switzerland Union Jack Denmark Germany D D D D D D Mexico Argentina Brazil Chile Australia New Zealand D D D D D D Japan South Korea Algeria Cote d Ivoire Ghana Nigeria D D D172381S D D D Cameroon Portugal Serbia Slovenia Slovakia Honduras D D D Paraguay Uruguay Korea Republic 16
17 Enameled Country Flag Pins (Rectangular) Process: iron stamped + soft enamel + gold plating D D D D D United States South Africa Greece Netherland France D D D D173044E D D Spain Italy Switzerland Union Jack Denmark Germany D D D D D D Mexico Argentina Brazil Chile Australia New Zealand D D D D D D Japan South Korea Algeria Cote d Ivoire Ghana Nigeria D D D173381S D D D Cameroon Portugal Serbia Slovenia Slovakia Honduras D D D Paraguay Uruguay Korea Republic 17
18 Plastic Boxes Item # Model # Size (mm) For packing of Velvet insert D x28x20 1pc of pin Blue D NP-01 33x33x25 1pc of pin Black, Red D NP-02 40x40x18 1pc of pin Black, Red D126003A NP-03 80x30x26 1pc of pin Black, Red D126003B NP-03 80x30x26 1pc of pin Black, Red D NP x120x18 6~12pcs of pins Black, Red D NP-05 30x30x22 1pc of pin Black, Red D NP-06 70x65x30 1pc of tie clip+1 pair of Black cufflinks D NP-07 60x45x26 1 pair of cufflinks Black D NP x75x18 3~6pcs of pins Black, Red D NP-09 55x45x15 1~4pcs of pins Black, Red D NP-10 68x58x13 1~4pcs of pins Black, Red D NP x100x25 4~10pcs of pins Red D NP x160x20 9~15pcs of pins Black, Red D NP x53x18 1pcs of keychain Black, Red D NP-14 75x38x27 1pc of tie clip Black, Red, Blue D x89x16 1pc of medal Black D x47x8 1pc of coin (Ø38-40mm) D x57x9 1pc of coin (Ø44mm) D x57x9 1pc of coin (Ø50mm) 18
19 D D D D126003A D126003B D D D D D D D D D D D D D D D
20 Tin Button Badges Event tin button badge made by our in-house molding tools, accepts your custom logo/ design Item # Name Packing D mm Tin Button Badges 5000 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 11 kgs D mm Tin Button Badges 4000 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 13 kgs D mm Tin Button Badges 3000 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 13 kgs D mm Tin Button Badges 2400 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 13 kgs D mm Tin Button Badges 2400 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 13 kgs D mm Tin Button Badges 2000 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 13 kgs D mm Tin Button Badges 1500 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 11.5 kgs D mm Tin Button Badges 1200 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 11.8 kgs D mm Tin Button Badges 1200 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 13 kgs D mm Tin Button Badges 800 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 11.4 kgs D mm Tin Button Badges 600 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 12.4 kgs D mm Tin Button Badges 500 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 12.5 kgs D x25mm Tin Button Badges 4000 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 13 kgs D x39mm Tin Button Badges 1500 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 13 kgs D x50mm Tin Button Badges 800 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 11.4 kgs D x53mm Tin Button Badges 800 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 13 kgs D x55mm Tin Button Badges 1500 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 13 kgs D x55mm Tin Button Badges 1000 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 12 kgs D x72mm Tin Button Badges 800 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 13 kgs 20
21 Plastic Button Bdges Event tin button badge made by our in-house plastic injection mold, accepts your custom logo/ design Item # Name Packing D mm Plastic Button Badges 4000 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 13 kgs D mm Plastic Button Badges 3000 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 13 kgs D mm Plastic Button Badges 2500pcs in carton of 34(W) * 30(H) * 33(D) cm with gross weight of 13.5 kgs D mm Plastic Button Badges 2000 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 15 kgs D mm Plastic Button Badges 1200 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 13 kgs D mm Plastic Button Badges 1000 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 13 kgs D mm Plastic Button Badges 700 pcs in a carton of 34(W) * 30(H) * 33(D) cm with gross weight of 13.6 kgs 21
22 PCB Blinking Pins D D D D D D D D D D D D D D Logos/ Designs shown for reference only. No re-production without authorization of the owners. 22
23 Metal Blinking Pins D D D D D Logos/ Designs shown for reference only. No re-production without authorization of the owners. 23
24 Suggested models of tie clips 24
25 Tie Clips D116001B D116001D D116001E D116001G D116002B D116002C D D116004A D116004B D116004C D116004G D116006A D116006D D116006E D116007A 25
26 D116007B D D116010A D116010D D116011A D116011B D116011C D116013A D116013B D116014A D116014C D116015C D D D Logos/ Designs shown for reference only. No re-production without authorization of the owners. 26
27 Cufflinks D D115002A D115002B D D115004B D115005B D D D D D D Logos/ Designs shown for reference only. No re-production without authorization of the owners. 27
28 Rubber Magnets (Printed on Aluminum) Process: 0.3mm aluminum + black rubber magnet foil Logos/ Designs shown for reference only. No re-production without authorization of the owners. 28
29 Rubber Magnets (Printed on PP) Process: 0.15mm PP + black rubber magnet foil Logos/ Designs shown for reference only. No re-production without authorization of the owners. 29
30 30
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