Trailblazer 302 Trailblazer 275 DC

Transcription

1 TM-4426P Processes MIG (GMAW) Welding Flux Cored (FCAW) Stick (SMAW) Welding TIG (GTAW) Welding Air Plasma Cutting and Gouging with Spectrum Unit Air Carbon Arc (CAC-A) Cutting and Gouging Engine Driven Welding Generator (AC Available On AC/DC Models Only) Trailblazer 302 Trailblazer 275 DC Eff w/le Thru MC390522R For OM-4426 ( ) Revision A Thru AE Visit our website at File: Engine Drive

2 SECTION 12 PARTS LIST EFF W/LE THRU MC390522R Hardware is common and not available unless listed Fig Fig H Figure Main Assembly (Kohler Engine Shown) TM-4426 Page 114

3 Eff w/le Thru MC390522R Item Dia. Mkgs. Part Figure Main Assembly Panel, Side RH Label, Warning Gasoline (EPA) Bilingual Label, Warning General Precautionary CSA (Bilingual) (Prior to LH140791Q) Label, Warning General Precautionary CSA (Bilingual) (Eff w/lh104791q) Cover, Top Service Assy Trailblazer 275 & 302 Std Cover Assy, Top Cover, Top Service Assy Trailblazer 275 & 302 EFI Cover, Top Panel, Side LH Bumper, Rubber Press in Latch, Door (Prior to LJ050306Q) Latch, Slide (Eff w/lj050306q) Door, Access Engine Side w/latch (Service) (Prior to LJ050306Q) Door, Access Engine Side (Eff w/lj050306q) Seal, Rubber w/adhesive.370 x.750 x Pipe, Exhaust Elbow (Prior to LJ390505H) Pipe, Exhaust Elbow (Eff w/lj390505h Door Assy, Access Engine Top Std Door Assy, Access Engine Top EFI Latch, Door (Engine Top) (Eff w/lj050306q) Label, Engine Maintenance Subaru & Kohler (Bilingual) Deleted Door, Access Engine Side w/latch (Service) (Prior to LJ050306Q) Door, Access Engine Side (Eff w/lj050306q) Seal, Rubber w/adhesive.370 x.750 x Cover, PC Board Bkt (Prior to LH140406Q) Cover, PC Board Bracket (Eff w/lh140406q) Gasket, Capacitor Support (Prior to LH140406Q) Gasket, Capacitor Support (Eff w/lh140406q) PC Circuit Card Assy, Power (Prior to LH140406Q) PC Circuit Card Assy, Power (Eff w/lh140406q) Bracket, Capacitor Support (Prior to LH140406Q) C Capacitor, Elctlt 1500 Uf 75 Vdc Can 1.40 Dia (Prior to LH140406Q) C Capacitor, Elctlt 1200 Uf 300 Vdc Can 2.00 Dia (Prior to LH140406Q) Bracket, Mtg PC Board (Prior to LH140406Q) Bracket, Mtg Pc Board (Eff w/lh140406q) R Resistor, Ww Fxd 100 W 200 Ohm W/Clips (AC/DC Units Only) Upright, Base Seal, Weather Lift Eye CB Supplementary Pro, Man Reset 1p 10a 250vac Frict Cover, Tank Fuel (Prior to LH014498) Cover, Tank Fuel (Eff w/lh014498) Bushing, Snap in Nyl Id X Mtg Hole (Models w/efi Engine) Figure Generator Assembly Muffler, Exhaust Engine (Kohler Carburetor Engine) Muffler, Exhaust Engine (Kohler EFI Engine) Muffler, Exhaust Engine (Subaru Engine) Clamp, Muffler Dia U Pld Muffler Gasket, (Subaru Engine) Muffler Gasket, (Kohler Engine) Engine, Gas Elec Start Engine, Koh Gas Elec Ch23s ps (Kohler Carburetor Engine) (Prior To MB021300H) Engine, Koh Gas Elec Ch (Kohler Carburetor Engine) (Eff w/mb021300h) Engine, Koh Gas Elec (Efi) Ps-Ech (Kohler EFI Engine) F6... * Fuse, Mintr Gl 30, Amp 32 Volt (Prior to LK430022H)... 1 TM-4426 Page 115

4 Eff w/le Thru MC390522R Item Dia. Mkgs. Part Figure Main Assembly (Continued)... F Fuse, 30 Amp Ato Type (Eff w/lk430022h) VOLT REG. * Regulator, Voltage (Kohler) TS Solenoid, Throttle Bracket, Mtg Solenoid (See Engine Parts List) Tune up & Filter Kit Kohler 20 HP (Prior to LG074229) (includes) * Air Filter Element * Oil Filter * Filter/Clamps, Fuel 1/4 in Line * Spark Plug * Air Filter Wrapper Tune up & Filter Kit Kohler 23 HP (Eff w/lg074229) (includes) * Air Filter Element * Oil Filter * Filter/Clamps, Fuel 1/4 in Line * Spark Plug * Air Filter Wrapper Tune up & Filter Kit, Kohler (ECH730) * Air Filter Element * Oil Filter * Filter/Clamps, Fuel 1/4 in Line (Primary) * Filter, Fuel W/Clamps (Secondary) * Spark Plug * Air Filter Wrapper Engine, Gas Elec Start Engine, Subaru Gas Elec Performer Ohv (Prior to MB100018H) Engine, Subaru Gas Elec #eh650dc2481 (Eff w/mb100018h) F6... * Fuse, Mintr Gl 30, Amp 32 Volt * Pump, Fuel VOLT REG. * Regulator, Voltage (Subaru) S Switch, Low Oil Pressure Boot, Solenoid * Washer, Seal Oil Copper M14id x M19.500d Filter, Fuel In line.250 Subaru Tune up & Filter Kit (Subaru) (includes) * Element, Air Filter * Oil Filter * Filter, Fuel W/Clamps * Spark Plug Nut, hex.34h Stl Pld Sem Cone Wshr.88d Hose, Oil W/Fittings And Valve (Kohler Engine) Hose, Oil W/Fittings And Valve (Subaru Engine) Panel, Rear Cable, Bat Neg No 4 Awg W/Clamp &.343 Rng (Prior to LF209429) Cable, Battery Negative (15 In) (Eff w/lf209429) Cable, Bat Pos No 4 Awg W/Clamp &.312 Rng (Prior to LF209429) Cable, Battery Positive (25 In) (Eff w/lf209429) Hold Down, Battery Battery, Stor 12v 430 Crk 75 Rsv Gp 58 Maint Free (Prior to MB410431H) Battery, Stor 12v Gp 58 Maint Free No Handle (Eff w/mb410431h) Baffle, Engine Air Seal, Engine Air Baffle Fuel Filter Label, Warning Battery Explosion Can Blind (Bilingual) Pan, Base Label, Warning Do Not Weld On Base/Fuel Level (Bilingual) Cover, Base DC Z Stabilizer Assy, (Includes) Plate, Mtg Stabilizer Bracket, Mtg Rectifier (Prior to LG094548) Bracket, Mtg Rectifier (Eff w/lg thru MA410029H) Bracket, Mtg Rectifier (Eff w/ma410030h thru MB140488H) Bracket, Mtg Rectifier (Eff w/mb140489h)... 1 TM-4426 Page 116

5 Eff w/le Thru MC390522R Item Dia. Mkgs. Part Figure Main Assembly (Continued) SR Rectifier, Si 3ph 300 Amp 400 Piv 100% Duty Cycle (Prior to LG094548) SR Rectifier, Si 3ph 300 Amp 400 Piv 100% Duty Cycle (Eff w/lg thru MA410029H) SR Rectifier, Si 3ph 300 Amp 400 Piv 100% Duty Cycle (Eff w/ma410030h thru MB140488H) SR Rectifier, Si 3ph 300 Amp 400 Piv 100% Duty Cycle (Eff w/mb140489h) Figure Panel, Front w/components CT Xfmr, Current Bracket, Mtg Generator Washer, Flat.406idx1.250odx.125t Stl Pld Mount, Vibration Screw, x2.50 Hex Hd pln Gr5 Pld Bracket, Mtg Engine (Kohler Engine) Bracket, Mtg Engine (Subaru Engine) Bracket, Resistor Shroud, Air Bypass (Prior to LH014498) Shroud, Air Bypass (Eff w/lh014498) Label, Danger Using A Generator Indoors Can Kill You In Minutes (Unit) (Eff w/ LH Q) PC Circuit Card Assy, Filter HF (Prior to LF134660) PC Circuit Card Assy, Filter HF (Prior to LF134660) Baffle, Stab (Prior to LG094548)... 1 Gas tanks are EPA compliant starting 2012 week 10 (March 5, 2012). Contact Factory Service Department to ensure correct replacement parts are ordered Grommet, Plastic Neck Filler Fuel (Prior to: See below) Grommet, Plastic Neck Filler Fuel (Ext Tether) (Eff w/: See below) Cap, Tank Screw on W/Vent (Prior to: See below) Cap, Tank Screw-on W/Exterior Tether (Eff w/: See below) Tank, Fuel 11.0 Gal W/Sender (Prior to: See below) Assy, Tank 11.0 Gal W/Epa Valve (Eff W/: See below) Tank, Fuel 11.0 Gal W/Sender & Running Loss Vent Valve, Solenoid 2-way Normally Closed 12vdc 6.5 W Bushing, Tank Fuel Bushing, Snap-in Nyl.520 Id X.875 Mtg Hole S-b Hose, Tank Vent 3/16 Id X W/Clamps (Carb Model) Hose, Tank Vent 3/16 Id X W/Clamps (EFI Model)... 1 Model and Engine Stock Number Effective Serial Number of EPA Fuel Tank Change: Kohler MC010154R Subaru MC010276R Kohler MC070635R Subaru MC011136R Kohler EFI MC011220R Kohler EFI MC080406R Use date of manufacture to aid in obtaining correct parts for combo stock numbers. *Recommended Spare Parts. + When ordering a component originally displaying a precautionary label, the label should also be ordered. Order label individually or as part of Label Kit To maintain the factory original performance of your equipment, use only Manufacturer s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. TM-4426 Page 117

6 Hardware is common and not available unless listed. Eff w/le Thru MC390522R Figure Panel, Front w/components D TM-4426 Page 118

7 Eff w/le Thru MC390522R Item Dia. Mkgs. Part Figure Panel, Front w/components (Figure 12-1 Item 47) Nameplate (Order By Model & Serial Number) Stand off, No 6 32 X.640 Lg.250 Hex Al Fem PC Circuit Card Assy, Control (includes) (Prior to LJ390195Q) PC Circuit Card Assy,Control W/Shield (includes) (Eff w.lj390195q) Shield, PCB Protective Anti Static 4.813x RC Conn, Circ Ms/Cpc 14skt Size 20 Rcpt Panel Pushin S Switch, Changeover (AC/DC Units Only) Bus Bar (AC/DC Units Only) CC, CV, WORK Terminal, Pwr Output Black (AC/DC Units Only) POS, WORK Terminal, Pwr Output Black (DC Units Only) LEM Transducer, Current 1000a Module Max Open Loop CB Supplementary Protector, Man Reset 2p 50a 240vac CB Supplementary Pro, Man Reset 1p 20a 250vac Frict CB Supplementary Pro, Man Reset 1p 20a 250vac Fric RC2, RC Rcpt, Str Dx Grd 2p3w 20a 125v *5 20r GFCI2, GFCI Rcpt, Str Dx Grd 2p3w 20a 125v GFCI S Switch, Ignition 4 Position W/Out Handle Handle, Switch Range (AC/DC Units Only) Screw, x.50 Btn Hd soc Stl Pld Patch (AC/DC Units Only) Control, Push/Pull Snap in W/1.750 Extension (Subaru) Control,Push/Pull Snap in W/1.750 Extension (Kohler) Lever, Ignition Switch Panel, Front RC Rcpt, Str 3p4w 50a 125/250v Flush Mtg * Bezel Assembly (AC/DC Units) (Includes) Bezel Assembly (DC Units) (Includes) Cover, Output Stud Wire Cover, Output Stud Stick/Tig Cover, Receptacle Duplex 120v Cover, Receptacle Full Kva 120/240v Cover, Output Stud Work (AC/DC Units) Cover, Output Stud Negative (DC Units) Pin, Hinge Conn, Circ Ms Protective Cap Size 20 Nylon Grounding Stud Assy, Brass (includes) Stud, Brs X W/Hex Collar Washer, Flat.257idx0.640odx.031t Brs Washer, Lock.254idx0.489odx.062t Sst Split Nut, hex.19h Brs Baffle, Air (Eff w/lg thru MA410029H) Baffle, Air (Eff w/ma410030h thru MB140488H) Baffle, Air (Eff w/mb140489h)) Knob, Pointer Dia C Capacitor, Polye Met Film.1 Uf 500 Vdc 10% (Eff w/lf134660) C Capacitor Module,Polye Met Film.1 Uf 500 Vdc 10% (Eff w/lf134660) Knob, Pointer Dia Optional To maintain the factory original performance of your equipment, use only Manufacturer s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. TM-4426 Page 119

8 Item Part Eff w/le Thru MC390522R Figure Generator (Figure 12-1 Item 24) Stator, Generator (Prior to LG094548) Stator, Generator (Eff w/lg thru MA410029H) Stator, Generator (Eff w/ma thru MB140488H) Stator, Generator (Eff w/mb140489h) Label, Warning Moving Parts Can Cause Serious Etc (Bilingual) Rotor, Generator (includes) Bearing, Ball Rdl Sgl Row.984 X X Fan, Rotor Gen Adapter, Engine Baffle, Engine Adapter Screw, x1.75 Hexwhd.81d Gr8 Pld Stud, Stl X Brushholder Assy, Generator Washer, Flat.406idx0.812odx.065t Stl Pld Ansi Nut, hex.46h Stl Pld Elastic Stop Nut Screw, K50x 20 Pan Hd phl Stl Pld Pt Thread Forming Endbell (includes) (Prior to LF071520) Endbell (includes) (Eff w/ LF Thru LF279650) Tolerance Ring, Endbell (includes) (Eff w/lf279651) Tolerance Ring, Bracket, Terminal Strip Block, Stud Connection 6 Position Link, Jumper... 2 Hardware is common and not available unless listed B Figure Generator + When ordering a component originally displaying a precautionary label, the label should also be ordered. Order label individually or as part of Label Kit TM-4426 Page 120

9 Eff w/le Thru MC390522R Some wiring harness components (switches, relays, circuit breakers) are also referenced elsewhere in this parts list. Purchase components separately or as part of the associated wiring harness. Item Dia. Part Mkgs. Wiring Harnesses Harness, Wrg Ignition (includes) PLG Conn, Rect Mini skt 2row Plug Cable Lkg RC Conn, Rect Univ 084 6p/S 3row Rcpt Cable/Panel Lkg PLG Conn, Rect Mini skt 2row Plug Cable Lkg PLG Conn, Body 5 Terminal Conn, Push 4 Wire 12 16strnd 12 18sld 16 22tinstrnd Harness, Remote Control 14Pin (includes) RC Conn, Circ Ms/Cpc 14skt Size 20 Rcpt Panel Pushin PLG Conn, Rect Mini 045 8skt 2row Plug Cable Lkg CB Supplementary Pro, Man Reset 1p 10a 250vac Frict Harness, Wrg Power Board (includes) PLG Conn, Rect Univ 084 2p/S 1row Plug Cable Lkg PLG Conn, Rect Univ 084 4p/S 1row Plug Cable Lkg PLG Conn, Rect Univ 084 4p/S 1row Plug Cable Lkg PLG Conn, Rect Univ 084 6p/S 3row Plug Cable Lkg Harness, Wrg Interconnecting (includes) PLG Conn, Rect Mini 045 2skt 2row Plug Cable Lkg PLG Conn, Rect Mini 045 2skt 2row Plug Cable Lkg PLG Conn, Rect Mini skt 2row Plug Cable Lkg PLG Conn, Rect Mini skt 2row Plug Cable Lkg Plugs, w/leads (includes) PLG Conn, Rect Mini 045 4skt 2row Plug Cable Lkg PLG Conn, Rect Mini 045 4skt 2row Plug Cable Lkg Harness, Wrg Interconnecting (AC/DC Units) (includes) PLG Conn,Rect Mini 045 5skt 1row Plug Cable Lkg PLG Plug, Engine... 1 TM-4426 Page 121

10 Miller Electric Mfg. Co. An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI USA International Headquarters USA USA Phone: Auto-Attended USA & Canada FAX: International FAX: For International Locations Visit ORIGINAL INSTRUCTIONS PRINTED IN USA 2012 Miller Electric Mfg. Co.