DIVERSION 165 And DIVERSION 180 w/auto-line

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1 TM C Processes TIG (GTAW) Welding 20 Volt Arc Welding Power Source DIVERSION 165 And DIVERSION 180 w/auto-line Diversion 165 And 180 Models Eff w/ma080041j And Following For OM Revision A And Following Visit our website at

2 SECTION 11 PARTS LIST EFF. W/MA080041J AND FOLLOWING Diversion 165 Models E TM Page 74 Figure Main Assembly For Diversion 165 Models

3 Item Dia. Mkgs. Part Quantity Figure Main Assembly For Diversion 165 Models Wrapper, Label, Warning General Precautionary Static Cord Set, 250v 6 50p 12ga /C 7ft Spt Jkt Hose, Nprn Brd No 1 X.250 Id X GS Valve, 24vdc 2way Custom Port 1/8 Orf W/Frict Bushing, Strain Relief.240/.510 Id X.875 Mtg Hole CB Supplementary Protector, Man Reset 1p 5a 250vac Panel, Rear (Prior to MB080009J) Panel, Rear (Eff w/mb080009j) Nut, 750 NPT 1.1 Hex.27 H Nyl Blk Ftg, Hose Brs Barbed M /16 Tbg X 5/8 18 Thrd (Prior To MA270269J) Handle, Carrying Hose, Gas 12 Ft w/fittings Regulator/Flowgauge, 0 50 CFH Argon/CO2/Mix/w/Filter L Inductor, Input (Prior to MB080009J) L Inductor, Input (Eff w/mb080009j) Windtunnel, Assembly (see Figure 11-) Grommet, Scr No 8/10 Panel Hole.12 Sq.500 High PC Circuit Card Assy, Control & Interface FM Fan, Muffin 24vdc 4500 Rpm 240 Cfm Mtg Holes Plenum, Air Base Bumper, RBR.875 OD X.188 ID X.9 High Recessed Cable Assy, RJ S Switch, Tgl Spdt 15a 125vac On none on Spd Term Blk Nut, Hex.09 H Brs Blk Use w/switches Nut, Nylon Strain Rlf Pg thk 1.062od Work Cable, W/Clamp (12 ) Torch, Tig 150a 12ft Air Cooled Strain Relief, Cable.250 Cable Dia.5x.450 D Hole Knob, Pointer Dia Nut, Hex.25 H Nyl Flange.62 D Nameplate, Miller Diversion Panel, Front Nut, Nylon Thd Pg S Switch, Tgl Dpst 40a 600vac Scr Term P Pot Assy, W/Leads & Connector & Leds Cp Flat 1t T Inductor, Arc Starter/Output 150 Amp PC Circuit Card Assy, Arc Starter L Inductor, Toroid 5 Amp 180 Uh, 12 Leads W/Quick Con Insulator, Washer Inductor Label, Warning Electric Shock/Exploding Parts When ordering a component originally displaying a precautionary label, the label should also be ordered. To maintain the factory original performance of your equipment, use only Manufacturer s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. TM Page 75

4 Diversion 180 Models B Figure Main Assembly For Diversion 180 Models TM Page 76

5 Item Dia. Mkgs. Part Quantity Figure Main Assembly For Diversion 180 Models Wrapper, Label, Warning General Precautionary Static Cable, power 10 ft 2 in. 14GA C w/ MVP & Adapter Adapter, Power Cable 5-15P (115V/15A Adapter, Power Cable 6-50P (20V/50A Hose, Nprn Brd No 1 X.250 Id X GS Valve, 24vdc 2way Custom Port 1/8 Orf W/Frict Bushing, Strain Relief.90/.560 Id X.80 Mtg Hole CB Supplementary Protector, Man Reset 1P 5A 250VAC Panel, Rear Nut, 750 NPT 1.1 Hex.27 H Nyl Blk Ftg, Hose Brs Barbed M /16 Tbg X 5/8 18 Thrd (Prior To MA270269J) Handle, Carrying Hose, Gas 12 ft w/fittings Regulator/Flowgauge, 0 50 CFH Argon/CO2/Mix w/filler L Inductor, Input Windtunnel, Assembly (see Figure 11-) Grommet, Scr No 8/10 Panel Hole.12 Sq.500 High PC Circuit Card Assy, Control FM Fan, Muffin 24vdc 4500 Rpm 240 Cfm Mtg Holes Plenum, Air Base Bumper, RBR.875 OD X.188 ID X.9 High Recessed Work Cable, W/Clamp (12 Ft) Torch, Tig 150a 12ft Air Cooled LS Switch & Potentiometer, Momentary Strain Relief, Cable.250 Cable Dia.5x.450 D Hole Actuator Push Button Assy Knob, Pointer Dia x 6mm Id W/Spring Clip 4.5mm Flat Nameplate, Miller Diversion 180 (order by model and serial number) Panel, Front S Switch, Rocker DPST 16A 250VAC On off Blk Panel Mtg PC Circuit Card Assy, & Interface W/Program Cable Assy, RJ T Inductor, Arc Starter/Output 150 Amp Insulator, Washer Inductor L Inductor, Toroid 5 Amp 180 Uh, 12 Leads W/Quick Con Label, Warning Electric Shock/Exploding Parts PC Circuit Card Assy, Arc Starter (R) RFCS RJ45 Foot Control When ordering a component originally displaying a precautionary label, the label should also be ordered. To maintain the factory original performance of your equipment, use only Manufacturer s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. TM Page 77

6 Hardware is common and not available unless listed Figure 11-. Windtunnel Assembly For Diversion 165 And 180 Models C Item Dia. Mkgs. Part Quantity Figure 11-. Windtunnel Assembly For Diversion 165 And 180 Models (Figures 11-1 And 11-2, Item 15) PC Circuit Card Assy, Commutator Control Bushing, Snap-In Nyl Stand-Off Panel, Midplane T XFMR, Main (Includes) (165 Models) T XFMR, Main (Includes) (180 Models) RT Thermistor, NTC 10K 25 Deg C In Lead Heat Sink, Secondary Assy (See Figure 11-4) Z Inductor, Output (165 Models) Z Inductor, Output (180 Models) When ordering a component originally displaying a precautionary label, the label should also be ordered. To maintain the factory original performance of your equipment, use only Manufacturer s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. TM Page 78

7 Hardware is common and not available unless listed Figure Heat Sink, Secondary Assembly For Diversion 165 And 180 Models A Item Dia. Mkgs. Part Quantity Figure Heat Sink, Secondary Assembly For Diversion 165 And 180 Models (Figure 11-, Item 7) Heat Sink, Secondary D9,D Diode, Ultra-Fast Recovery 90 A 600 V Dual SOT Q2,,4, Transistor, IGBT 100 A 600 V SOT RT Thermistor, NTC 0K 25 Deg C 8 In Lead Screw, M4.7 x 8.5 Pan HD-PHL STL PLD Sems Split/Fl SR Diode, Power Module 50 Amp 600 V 1 PH Fast Recovery... 1 To maintain the factory original performance of your equipment, use only Manufacturer s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. TM Page 79

8 Miller Electric Mfg. Co. An Illinois Tool Works Company 165 West Spencer Street Appleton, WI USA International Headquarters USA USA Phone: Auto-Attended USA & Canada FAX: International FAX: For International Locations Visit ORIGINAL INSTRUCTIONS PRINTED IN USA 2011 Miller Electric Mfg. Co.

Hobart EZ-TIG 165i. Eff w/lk330301j And Following For OM Revision A And Following. 230 Volt 60 Hz TIG Only TM F. Processes.

Hobart EZ-TIG 165i. Eff w/lk330301j And Following For OM Revision A And Following. 230 Volt 60 Hz TIG Only TM F. Processes. TM-245 020F 2014 01 Processes TIG (GTAW) Welding 20 Volt Arc Welding Power Source Hobart For OM-245 020 Revision A And Following 20 Volt 60 Hz TIG Only File: TIG (GTAW) SECTION 10 PARTS LIST FOR LK001J