Handler 140 And H100S2-10 Gun

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1 TM-925E Handler 140 Eff. w/serial LH011259Y and following Processes MIG (GMAW) Welding Flux Cored (FCAW) Welding Description Arc Welding Power Source And Wire Feeder Handler 140 And H100S2-10 Gun File: MIG (GMAW)

2 SECTION 10 PARTS LIST 22 Hardware is common and not available unless listed B Figure Main Assembly TM-925 Page 44 Handler 140

3 Item Dia. Mkgs. Part Description Quantity Figure Main Assembly DOOR, access HINGE, door HUB, nut NUT SPRING, cprsn WASHER, flat HUB, spool ADAPTER, spool hub PC CIRCUIT CARD ASSY, control BASE, lower CB SUPPLEMENTARY PROTECTOR, 25 amp TUBING, PVC.187 ID x.312 OD x GS VALVE, gas CABLE TIE, bundle dia CORD SET, 125V 5 15P 14GA 3/C 7ft SPT 3 jkt BUSHING, strain relief NUT, gas valve FM MOTOR, fan BLADE, fan cooling T TRANSFORMER, power assy HANDLE, carrying WRAPPER LABEL, warning CLAMP, capacitor C CAPACITOR, electlt 53000uf Z REACTOR ASSY SR RECTIFIER ASSY BUS BAR (positive) BAFFLE, center BUSHING, terminal INSULATOR, output stud BUS BAR (negative) LABEL, warning STAND-OFF S SWITCH, rotary R POTENTIOMETER, PANEL, front w/nameplate CLAMP, work CABLE, work S SWITCH, rocker SPST... 1 Handler 140 TM-925 Page 45

4 Item Dia. Mkgs. Part Description Quantity Figure Main Assembly (Continued) KNOB, pointer (voltage) KNOB, pointer (WFS) DM MOTOR, gear CONNECTOR, gun SCREW, thumb FITTING, gas barbed ROLL, feed.024 in,.030/.035 in HEAD, feed assy GUIDE, wire inlet LABEL, weld chart LABEL, weld chart (French) LATCH CR CONTACTOR LABEL, warn gen precaution (EN/FR models only) LABEL, nameplate (order by model and serial number) When ordering a component originally displaying a precautionary label, the label should also be ordered. To maintain the factory original performance of your equipment, use only Manufacturer s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. TM-925 Page 46 Handler 140

5 A Figure H100S2-10 Gun Item Dia. Mkgs. Part Description Quantity Figure H100S2-10 Gun NOZZLE, slip type.500 orf flush NOZZLE, flux cored slip type TIP, contact scr.023 wire x TIP, contact scr.030 wire x TIP, contact scr.035 wire x TIP, contact scr.045 wire x RING, retaining ADAPTER, contact tip TUBE, head NUT, jam HANDLE SWITCH, trigger HOUSING, power pin CONNECTOR, feeder O RING,.312 ID X duro buna n LINER, monocoil.023/.025 wire x 15ft (consisting of) LINER, monocoil.030/.035 wire x 15ft (consisting of) LINER, monocoil.035/.045 wire x 15ft (consisting of) O-RING,.187 ID x.103cs rbr... 1 OPTIONAL To maintain the factory original performance of your equipment, use only Manufacturer s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. Handler 140 TM-925 Page 47

6 10-3. Accessories PART NO. DESCRIPTION REMARKS Running Gear/Cylinder Rack For One Small Gas Cylinder, 100 lb (45 kg) max Small Running Gear/Cylinder Rack For One Small Gas Cylinder, 75 lb (34 kg) max Protective Cover Weatherproof Nylon Consumables Item Hobart Package Part * Miller Package Part ** Contact Tips.023/.025 in (0.6 mm) (5 per package) (10 per package).030 in (0.8 mm) (5 per package) (10 per package).035 in (0.9 mm) (5 per package) (10 per package) MIG Nozzle (Standard) Gasless Flux Cored Nozzle Tip Adapter Wire Inlet Guide Replacement Liners.023/.025 in (0.6 mm) /.035 in (0.8/0.9 mm) /.045 in (0.9/1.2 mm) *Available at farm and tool supply retailers. ** Available at Hobart/Miller welding distributors Replacement Drive Rolls For All Feed Head Assemblies PART NO. WIRE DIAMETER INCHES (mm) /.025 (.6) and.030/.035 (.8 and.9) /.035 (.8 and.9) and.045 (1.2 VK Groove) Regulator/Flowmeter PART NO. REMARKS ** For Argon and Argon mixed shielding gas. Use with * replacement hose ** For CO 2 shielding gas. Use with replacement gas hose *Available at farm and tool supply retailers. **Available at Hobart/Miller welding distributors. NOTE: If individual parts are required, see Parts List chapter of this manual for part number to order. To maintain the factory original performance of your equipment, use only Manufacturer s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor. TM-925 Page 48 Handler 140

7 Notes

8 Hobart Welding Products An Illinois Tool Works Company 600 West Main Street Troy, OH USA For Technical Assistance: Call For Literature Or Nearest Dealer: Call Hobart1 ORIGINAL INSTRUCTIONS PRINTED IN USA 2010 Hobart Welding Products

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